Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “System Reliability”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 433 records · Page 24

Analysis and improvement of input channel selection algorithm for reliability of control systems in nuclear power plants - 138

In most of non-safety NSSS (Nuclear Steam Supply System) control systems, a process input is composed of two channels for redundancy. In a normal situation, the average of both input channels is used in the control algorithm. If a failed channel is detected, the 'channel selection algorithm' chooses the remaining normal input channel. For a bumpless transition, many implemented control systems include the 'ramping rate' function, which makes it possible for the selected input to slowly approach the new input channel. However, it recently turned out that this function adopted for positive effects may result in unintended consequences for the related control system and the plant in certain cases. Due to a process transient in the plant according to a significant event, any related sensor input signal can rapidly change and finally exceed the pre-defined range for detecting an out-of-range event in a short time. During the process of channel conversion due to a rapid transient in the plant, the processed input from the redundant channels can be distorted if the ramping rate function is not properly implemented. As a result, it can result in a plant shutdown because the control system fails to perform the critical function to mitigate a plant transient. To solve these potential problems, we analyzed the overall causes and derived a proposed algorithm for improving reliability and performance of the control systems. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Evaluation of Component Reliability in Photovoltaic Systems using Field Failure Statistics

Ongoing operations and maintenance (O&M) are needed to ensure photovoltaic (PV) systems continue to operate and meet production targets over the lifecycle of the system. Although average costs to operate and maintain PV systems have been decreasing over time, reported costs can vary significantly at the plant level. Estimating O&M costs accurately is important for informing financial planning and tracking activities, and subsequently lowering the levelized cost of electricity (LCOE) of PV systems. This report describes a methodology for improving O&M planning estimates by using empirically-derived failure statistics to capture component reliability in the field. The report also summarizes failure patterns observed for specific PV components and local environmental conditions observed in Sandia's PV Reliability, Operations & Maintenance (PVROM) database, a collection of field records across 800+ systems in the U.S. Where system-specific or fleet-specific data are lacking, PVROM-derived failure distribution values can be used to inform cost modeling and other reliability analyses to evaluate opportunities for performance improvements.

14 SOLAR ENERGY↗

Simulating PV System Performance with Component Reliability Distributions

A feature developed by Sandia National Laboratories (SNL) for simulating PV system component reliability has been integrated into the National Renewable Energy Laboratory's System Advisor Model (SAM). The PV Reliability Performance Model (PV-RPM) uses fault/failure and repair distributions to estimate impacts to power, energy production and operational costs. Realization results include the number of failures per component, failure rate, O&M costs incurred based on maintenance strategies, and energy lost based on the failure estimates. As the inputs are inherently uncertain and based on probability distributions, the model realizations include statistical confidence intervals to help bracket the probability that the sample interval contains the true mean value of the variable in question. This paper presents the current validation efforts and provides detail on how this feature is utilized in a PV performance model.

14 SOLAR ENERGY↗

An Adaptive-Importance-Sampling-Enhanced Bayesian Approach for Topology Estimation in an Unbalanced Power Distribution System

The reliable operation of a power distribution system relies on a good prior knowledge of its topology and its system state. Although crucial, due to the lack of direct monitoring devices on the switch statuses, the topology information is often unavailable or outdated for the distribution system operators for real-time applications. Apart from the limited observability of the power distribution system, other challenges are the nonlinearity of the model, the complicated, unbalanced structure of the distribution system, and the scale of the system. To overcome the above challenges, we, in this paper, propose a Bayesian-inference framework that allows us to simultaneously estimate the topology and the state of a three-phase, unbalanced power distribution system. Specifically, by using the very limited number of measurements available that are associated with the forecast load data, we efficiently recover the full Bayesian posterior distributions of the system topology under both normal and outage operation conditions. This is performed through an adaptive importance sampling procedure that greatly alleviates the computational burden of the traditional Monte-Carlo (MC)-sampling-based approach while maintaining a good estimation accuracy. The simulations conducted on the IEEE 123-bus test system and an unbalanced 1282-bus system reveal the excellent performances of the proposed method.

24 POWER TRANSMISSION AND DISTRIBUTION↗

SOFC Systems with Improved Reliability and Endurance

The overall goal of this U.S. Department of Energy (DOE) sponsored project was the development of Solid Oxide Fuel Cell (SOFC) technology suitable for ultra-efficient central power generation systems utilizing coal and natural gas fuels and featuring greater than 90% carbon dioxide capture. The specific technical objective of this project was to demonstrate, via analyses and testing, progress towards adequate stack life (≥ 4 years) and stack performance stability (degradation rate ≤ 0.2% per 1000 hours) in a low-cost SOFC stack design. This final technical report summarizes the progress made during the project period of 27 months. Significant progress was made in the areas of cell and stack technology development, stack module development, sub-scale module tests, and Proof-of-Concept Module unit design, fabrication and testing. The work focused on cell and stack materials and designs, balance-of-plant improvements, and performance evaluation covering operating conditions and fuel compositions anticipated for commercially-deployed systems. In support of performance evaluation under commercial conditions, this work included the design, fabrication, siting, commissioning, and operation of a ≥ 50 kWe proof-of-concept module (PCM) power plant, based upon SOFC cell and stack technology developed to date by FuelCell Energy, Inc. (FCE) under the Office of Fossil Energy’s Solid Oxide Fuel Cells program. The PCM system was operated for at least 1000 hours on natural gas fuel at FCE’s facility. The factory cost of the SOFC stack was estimated to be at or below the DOE’s high-volume production cost target (2011 $).

01 COAL, LIGNITE, AND PEAT↗

Linking Plant and Microbial Traits to Soil Carbon for Reliable and Resilient Bioenergy Systems

Bioenergy systems in the United States offer a dual opportunity to supply renewable feedstocks while enhancing ecosystem services such as hydrologic regulation, erosion control, and soil carbon (C) storage. National assessments highlight the potential to grow perennial energy crops to improve soil function and ecosystem resilience. Realizing this potential requires understanding the ecological mechanisms that govern how C is added, transformed, and stabilized in soils. Plant traits determine the quantity, depth, and chemistry of organic inputs, while microbial processes—including carbon use efficiency, necromass formation, and trophic interactions—mediate their transformation and partitioning among soil carbon pools. These biological pathways are shaped by soil physical and chemical properties, including aggregation, texture, and mineralogy, and by environmental drivers such as temperature, moisture, and disturbance, leading to context-dependent outcomes across landscapes. Management practices that diversify feedstocks, minimize disturbance, and maintain soil cover can promote both biomass production and C retention, while microbial amendments and rhizosphere engineering offer emerging, but often context-dependent, tools to optimize plant–microbe interactions. Trade-offs between biomass yield and soil carbon storage may arise when systems favor rapid aboveground productivity at the expense of belowground inputs and microbial processing, underscoring the importance of trait combinations that support both functions. Advances in monitoring, reporting, and verification—spanning precision agriculture, remote sensing, and biosensing—are improving predictive capacity through microbial-explicit process models and model–experiment (ModEx) frameworks. By connecting soil, plant, and microbial processes with advances in modeling and biosensing, this review outlines research priorities focused on trait-based parameterization and ModEx integration. These priorities will support the design of bioenergy systems that are both reliable and resilient, enhancing renewable energy production and ecosystem sustainability.

bioenergy systems↗

Identification and repair of intermittent cable faults in nuclear power plants - 131

The nuclear industry uses cable circuits as an integral part of a plant's reactor protection system (RPS), instrumentation and control (I and C) and power distribution systems. The reliability of these systems is critical for continued operation of the world's aging nuclear fleet, as well as for safe shutdown of the reactor. When intermittent faults occur in cable circuits, the symptom of the problem often appears and disappears in milliseconds while the aftereffects can result in spurious alarms and automatic actuation of safety systems. Problems are compounded when component degradation causes a cable circuit to transmit inaccurate information that does not represent actual plant operating conditions. The root cause of intermittent cable circuit operation can include degradation of cable and connectors from heat, humidity, radiation, and vibration. Unlike hard faults (which are constant open or short circuits), intermittent faults are defined as a temporary change in impedance that may only last for a few milliseconds. While less disruptive than hard faults, signal spiking from intermittent faults can often lead to alarm conditions and reactor trips. A soft fault is defined as a subtle variation the electrical characteristics of the circuit that still permit the continued operation of the circuit. A soft fault may be a precursor to a hard fault due to continued degradation of the fault over time. The focus of this paper is the description of a cable testing system that can be connected to an active, low frequency circuit and continuously monitor electrical characteristics using the time domain reflectometry (TDR) technique until an intermittent impedance change occurs. This technique uses the difference in frequency response of the circuit and the TDR to isolate the TDR signature from the active circuit data . When a momentary impedance change occurs that exceeds a preconfigured limit threshold, the distance to fault data is automatically overlaid with the healthy baseline reference and stored in a database for diagnosis and repair. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

A Bootstrap Approach to Quantifying Reliabilities and Uncertainties of Complex Systems

While much work has been done in analyzing margins and uncertainties at the component level, a gap exists in NNSA methodology relating component level reliabilities and uncertainties to system level reliability and uncertainty. This paper shows how component level reliability data can be combined via a bootstrap analysis to estimate system level reliabilities and uncertainties. The performance of the bootstrap for this problem is validated through simulation studies. This paper extends the original work of Crowder by including sensitivity analyses related to changes in samples sizes and component failure probabilities. The use of the bootstrap as a decision-making tool is thus developed by quantifying the effect of such changes on system reliability.

97 MATHEMATICS AND COMPUTING↗

From Data to Knowledge: A Graph-Based Reliability Approach to Assess System Health

With the goal of maximizing plant reliability and availability, complex systems such as nuclear power plants continuously monitor and record the performance and the health status of many components, assets, and systems. Such data may take the form of online monitoring data, condition reports, and maintenance reports and it carries the potential to provide system engineers with insights into anomalous behaviors or degradation trends as well as the possible causes behind them and to predict their direct consequences. The analysis of such data poses however few challenges. While some of these challenges are technical in nature (i.e., data are often distributed over several physical servers or databases), others are conceptual in nature (i.e., data elements come in different formats, numeric or textual), and measured values have different scales (e.g., vibration spectra and oil temperature). This paper directly tackles these challenges, and it focuses on the integration of all these data elements in order to assist plant system engineers in analyzing component, assets, and systems performances and optimize maintenance activities. This is performed by 1) extracting knowledge from textual data via technical language processing methods, and 2) quantifying system, asset, and component health from numeric condition-based data. We rely on model-based system engineering (MBSE) models of systems and assets to identify their architecture and functional (i.e., cause and effect) relations. Numeric and textual data elements are then associated with an MBSE graph element, based on their nature. This bonding of MBSE models and data elements constitutes a first-of-its-kind knowledge graph of a nuclear power plants system, with data elements being organized in a structured manner that enables system engineers to identify cause-effect trends in data elements and carry out appropriate actions in response.

97 MATHEMATICS AND COMPUTING↗

A Report on Simulation-Driven Reliability and Failure Analysis of Large-Scale Storage Systems

High-performance computing (HPC) storage systems provide data availability and reliability using various hardware and software fault tolerance techniques. Usually, reliability and availability are calculated at the subsystem or component level using limited metrics such as, mean time to failure (MTTF) or mean time to data loss (MTTDL). This often means settling on simple and disconnected failure models (such as exponential failure rate) to achieve tractable and close-formed solutions. However, such models have been shown to be insufficient in assessing end-to-end storage system reliability and availability. We propose a generic simulation framework aimed at analyzing the reliability and availability of storage systems at scale, and investigating what-if scenarios. The framework is designed for an end-to-end storage system, accommodating the various components and subsystems, their interconnections, failure patterns and propagation, and performs dependency analysis to capture a wide-range of failure cases. We evaluate the framework against a large-scale storage system that is in production and analyze its failure projections toward and beyond the end of lifecycle. We also examine the potential operational impact by studying how different types of components affect the overall system reliability and availability, and present the preliminary results

97 MATHEMATICS AND COMPUTING↗

Critical Assessment of the Foundations of Power Transmission and Distribution Reliability Metrics and Standards

The U.S. federal government regulates the reliability of bulk power systems, while the reliability of power distribution systems is regulated at a state level. In this article, we review the history of regulating electric service reliability and study the existing reliability metrics, indices, and standards for power transmission and distribution networks. We assess the foundations of the reliability standards and metrics, discuss how they are applied to outages caused by large exogenous disturbances such as natural disasters, and investigate whether the standards adequately internalize the impacts of these events. Our reflections shed light on how existing standards conceptualize reliability, question the basis for treating large‐scale hazard‐induced outages differently from normal daily outages, and discuss whether this conceptualization maps well onto customer expectations. We show that the risk indices for transmission systems used in regulating power system reliability do not adequately capture the risks that transmission systems are prone to, particularly when it comes to low‐probability high‐impact events. We also point out several shortcomings associated with the way in which regulators require utilities to calculate and report distribution system reliability indices. We offer several recommendations for improving the conceptualization of reliability metrics and standards. We conclude that while the approaches taken in reliability standards have made considerable advances in enhancing the reliability of power systems and may be logical from a utility perspective during normal operation, existing standards do not provide a sufficient incentive structure for the utilities to adequately ensure high levels of reliability for end‐users, particularly during large‐scale events.

Nateghi, Roshanak↗

Modeling Impacts of Resilience Architectures for Extreme-Scale Storage Systems

The Scientific Modeling and Simulation of Storage project focused on improving our ability to store information reliably. The project, done jointly at the University of Wisconsin-Madison, Los Alamos National Laboratories, and Sandia National Laboratories, had the main goal of transforming the art of reliable storage system construction into a more precise science. Along those lines, the project developed numerous tools to expose problems in existing systems; these tools, when applied to the state of the art, uncovered numerous flaws in existing approaches, showing that they both are error prone and in some cases contain serious design flaws. The project also led to the creation of new approaches in reliable system construction. One such approach shows how a storage system can adapt its behavior on the fly to deliver higher performance when there are few underlying failures, but then act more conservatively when more failures are occurring to ensure the safe storage of user data. Another approach develops a storage system consistency model which both delivers high performance but high levels of reliability, a significant advance over previous approaches. Overall, the tools developed within the project advanced the science of reliable storage design, and the new approaches that resulted advanced the science of storage system construction.

97 MATHEMATICS AND COMPUTING↗

Impacts of PV Module Connector Failures on Cost and Performance of Utility Scale Photovoltaic Systems

The reliability, cost and performance of electrical connectors are a concern in all types of electrical systems, and demands on connectors used on photovoltaic (PV) systems include that connectors maintain electrical conductivity and physical strength, endure ultraviolet sunlight and high ambient temperature, and resist moisture and chemical intrusion over a very long (>25 year) performance period. Connector failures increase operation and maintenance (O&M) costs and reduce plant production, but connector failure can also cause safety and liability problems, which are of greater concern. This work results from a three-year collaboration between Sandia National Laboratories (SNL), the Electric Power Research Institute (EPRI), and the National Renewable Energy Laboratory (NREL) and funded by the U.S. Department of Energy (DOE) Solar Energy Technology Office (SETO) under Agreements #39035 and #38531 "Connector Reliability Across the US Solar Sector." a multi-pronged investigation of PV connector health across the US (see https://energy.sandia.gov/pvconnectors/). This report presents derivation of a Techno-Economic Analysis (TEA) that models failure modes and frequencies (how often failure occurs), estimates O&M costs and lost production associated with connector failures, and then calculates the effect that PV module connectors can have on Levelized Cost of Energy (LCOE). The model is informed with initial data from quantitative assessment of failure rates, root causes and mechanisms, in-situ diagnostics and data collection, lab-based forensics, and interviews with PV connector manufacturers and plant operators. SNL conducted site inspections at multiple utility-scale sites in different climates and subjected field samples of new, used, and degraded connectors to visual and electrical characterization. EPRI conducted metallurgical analysis of the pin and sleeve conductors to study failure-induced morphological and compositional changes. There is in general a shortage of statistically valid data, but data from PVROM database maintained by SNL was sufficient to ascertain failure rates and lost production as well as provide qualitative insight in its curated maintenance records. This report details the structure of the mathematical model but the sources of data to inform the model will continue to evolve. Analysis of a 100 MW PV plant is provided as an example of the use of the model, with results indicating that connectors are responsible for Annualized O&M Costs of $\$$71,933/year; Annualized Unit O&M Costs of $\$$0.72/kW/year; that a Reserve Account of $\$$187,220 should be available to fund repairs related to connectors; that connectors add $\$$1,494,004 to the Net Present Value of the O&M Costs (project life); and that O&M related to connectors adds about $\$$0.00088/kWh to the Levelized Cost of Energy. The impact of this model is to provide a tool to make the US solar sector more robust by quantifying and monetizing the reliability risks to utility-scale PV systems posed by poorly installed, mismatched and/or poorly designed and manufactured connectors. The TEA provides a model incorporating failure statistics, O&M cost data, and lost production into a single figure of merit, informing decisions and enabling practitioners to optimize cost and performance trade-offs. Stakeholders include connector manufacturers, system designers and equipment specifiers, standards bodies, installers and O&M providers, investors and insurance underwriters. This report supports continued growth of PV predicated on assurances that properly installed and maintained PV system connectors are safe and reliable. The project team is proposing future work including accelerated testing of connectors and expanding the approach taken here to other PV system components, such as TEA for rapid shut-down devices.

14 SOLAR ENERGY↗

A faster and more reliable data acquisition system for the full performance of the SciCRT

The SciBar Cosmic Ray Telescope (SciCRT) is a massive scintillator tracker to observe cosmic rays at a very high-altitude environment in Mexico. The fully active tracker is based on the Scintillator Bar (SciBar) detector developed as a near detector for the KEK-to-Kamioka long-baseline neutrino oscillation experiment (K2K) in Japan. Since the data acquisition (DAQ) system was developed for the accelerator experiment, we determined to develop a new robust DAQ system to optimize it to our cosmic-ray experiment needs at the top of Mt. Sierra Negra (4600 m). One of our special requirements is to achieve a 10 times faster readout rate. We started to develop a new fast readout back-end board (BEB) based on 100 Mbps SiTCP, a hardware network processor developed for DAQ systems for high energy physics experiments. Then we developed the new BEB which has a potential of 20 times faster than the current one in the case of observing neutrons. Lastly, we installed the new DAQ system including the new BEBs to a part of the SciCRT in July 2015. The system has been operating since then. In this article, we describe the development, the basic performance of the new BEB, the status after the installation in the SciCRT, and the future performance.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Data-driven modeling of municipal water system responses to hydroclimate extremes

Sustainable western US municipal water system (MWS) management depends on quantifying the impacts of supply and demand dynamics on system infrastructure reliability and vulnerability. Systems modeling can replicate the interactions but extensive parameterization, high complexity, and long development cycles present barriers to widespread adoption. To address these challenges, we develop the Machine Learning Water Systems Model (ML-WSM) – a novel application of data-driven modeling for MWS management. We apply the ML-WSM framework to the Salt Lake City, Utah water system, where we benchmark prediction performance on the seasonal response of reservoir levels, groundwater withdrawal, and imported water requests to climate anomalies at a daily resolution against an existing systems model. The ML-WSM accurately predicts the seasonal dynamics of all components; especially during supply-limiting conditions (KGE > 0.88, PBias < ±3%). Extreme wet conditions challenged model skill but the ML-WSM communicated the appropriate seasonal trends and relationships to component thresholds (e.g., reservoir dead pool). The model correctly classified nearly all instances of vulnerability (83%) and peak severity (100%), encouraging its use as a guidance tool that complements systems models for evaluating the influences of climate on MWS performance.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

A Novel Method for Setting Meaningful Thresholds for RMS-Energy Oscillation Detectors

Oscillation detection and mitigation is a crucial aspect of reliable power system operation. Several transmission system operators and reliability coordinators use the RMS-energy method of oscillation detection, but the process of setting thresholds is time and labor intensive. The current industry practice in the United States is to set thresholds based on the RMS-energy's value during ambient conditions, which can often lead to nuisance alarms that require thresholds to be manually retuned. In this paper, we propose a method for setting RMS-energy thresholds that directly accounts for oscillation amplitudes specified by the user. A theoretical analysis of the statistical properties of the RMS-energy incorporates these user-specified amplitudes, resulting in thresholds that reliably detect oscillations of interest while avoiding nuisance alarms. Theoretical results are validated with simulated measurements and the real-world practicality of the method is established with publicly available field-measured data from the Grid Event Signature Library.

Follum, James D.↗