Dynamic Model-Based Digital Twin, Optimization, and Control Technologies for Improving Flexible Power Plant Operations
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Presented by NETL at EPA GHG Inventory Workshop on Natural Gas Systems, 6/17
CBRN Situational awareness (SA) should be a key operational requirement in the CNI area of discussion, not only for the “boots-on-the-ground” warfighter, but at a strategic level. For example, maneuver plans will need to be developed for contamination avoidance and battlefield survivability. Large datasets from instruments dispersed across the battlefield will thus need to be collected and processed into a holistic assessment of the radiological hazard. From there, hazard maps then must be distributed at the tactical level, all while continuing to effectively engage a peer adversary. This vision represents a network of sensors, software tools, data processing algorithms, communications suites, and common operational picture (COP) platforms working in concert to inform warfighters and command echelons alike of evolving nuclear and radiological hazards. This complex system-of-systems and the ultimate goal of effective engagement in a nuclear or radiological-hazard battlefield can be achieved through pursuit of improvement in collaborative SA tools.
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This thesis presents the development of a laboratory-scale cyber–physical midstream pipeline testbed designed to address this gap and support research in industrial control systems security. The platform integrates pumps, valves, sensors, programmable logic controllers (PLCs), and a human–machine interface (HMI) to emulate the monitoring and control architecture of real pipeline operations. The physical process is implemented as a closed-loop liquid circulation system designed to replicate flow behavior characteristic of midstream pipeline infrastructure. The testbed enables real-time data acquisition of key process variables, including flow rate and pressure facilitating the generation of datasets representative of normal pipeline operation. A threat model encompassing common ICS attack vectors was developed, including sensor spoofing, command injection, false data injection, denial-of-service attacks, and relay manipulation. Multiple attack scenarios were implemented and evaluated to demonstrate how cyber intrusions targeting sensors, actuators, networks, and software propagate into measurable physical consequences in pipeline flow and pressure. The developed platform serves as a practical, cost-effective environment for experimentation, education, and future cybersecurity research in midstream pipeline systems.
Domestic Nuclear Detection Office s (DNDO) Intelligence Radiation Sensors Systems (IRSS) program supported the development of networks of commercial-off-the-shelf (COTS) radiation counters for detecting, localizing, and identifying low-level radiation sources. Under this program, a series of indoor and outdoor tests were conducted with multiple source strengths and types, different background profiles, and various types of source and detector movements. Following the tests, network algorithms were replayed in various re-constructed scenarios using sub-networks. These measurements and algorithm traces together provide a rich collection of highly valuable datasets for testing the current and next generation radiation network algorithms, including the ones (to be) developed by broader R&D communities such as distributed detection, information fusion, and sensor networks. From this multiple TeraByte IRSS database, we distilled out and packaged the first batch of canonical datasets for public release. They include measurements from ten indoor and two outdoor tests which represent increasingly challenging baseline scenarios for robustly testing radiation network algorithms.
Design and operation of energy producing, near “zero-emission” coal plants has become a national imperative. This report on model-based sensor placement describes a transformative two-tier approach to identify the optimum placement, number, and type of sensors for condition monitoring and fault diagnosis in fossil energy system operations. The algorithms are tested on a high fidelity model of the integrated gasification combined cycle (IGCC) plant. For a condition monitoring network, whether equipment should be considered at a unit level or a systems level depends upon the criticality of the process equipment, its likeliness to fail, and the level of resolution desired for any specific failure. Because of the presence of a high fidelity model at the unit level, a sensor network can be designed to monitor the spatial profile of the states and estimate fault severity levels. In an IGCC plant, besides the gasifier, the sour water gas shift (WGS) reactor plays an important role. In view of this, condition monitoring of the sour WGS reactor is considered at the unit level, while a detailed plant-wide model of gasification island, including sour WGS reactor and the Selexol process, is considered for fault diagnosis at the system-level. Finally, the developed algorithms unify the two levels and identifies an optimal sensor network that maximizes the effectiveness of the overall system-level fault diagnosis and component-level condition monitoring. This work could have a major impact on the design and operation of future fossil energy plants, particularly at the grassroots level where the sensor network is yet to be identified. In addition, the same algorithms developed in this report can be further enhanced to be used in retrofits, where the objectives could be upgrade (addition of more sensors) and relocation of existing sensors.
Highlights: • Three dimensional Bi{sub 2}S{sub 3} nanowires networks. • High response to NH{sub 3} gas. • Good selectivity. • Wide linear range. • Work at room temperature. - Abstract: A film containing three dimensional Bi{sub 2}S{sub 3} nanowires network was obtained using Bi(NO{sub 3}){sub 3} and thioacetamide as starting materials through three steps, namely the chemical synthesis of Bi{sub 2}S{sub 3}, preparation of its sol under ultrasonic condition and crystal self-assembly at 25 °C. The nanowires had diameters of 20–100 nm. The formation mechanism of the 3D nanowires network is the anisotropic growth of Bi{sub 2}S{sub 3}. The sensor based on 3D Bi{sub 2}S{sub 3} nanowires network with an excellent response to ammonia at 30 °C. The response mechanism of the sensor for ammonia is a weak coordination adsorption of ammonia molecule on the Bi{sub 2}S{sub 3} nanowires and the electron is partially transferred from ammonia molecule to bismuth (III) ion. The maximum response of the sensor to ammonia was up to 82.3 and had a good linear range from 30 to 350 ppm concentration, indicating its potential applications in the determination and leak alarm of ammonia.
We describe supporting near real-time situational awareness of the electric distribution system by visualizing novel data from voltage sensors deployed on existing broadband cable television network equipment. Our scalable web-based visual analytics platform supports interactive geospatial exploration, time-series analysis, and summarization of grid behavior during potentially anomalous events. The broadband cable television sensor network provides observability of the electrical distribution system at a higher local spatial resolution than is typically available to most utilities, revealing the operational state of the network and aiding in the detection of abnormal behaviors or deviations from expected patterns, particularly across electric utility service areas. We outline the design and development of interactive geospatial and time-series visualization components and the scalable data services that supply metadata, historical, and real-time streams of sensor data across the network. We evaluate our platform during periods of extreme weather, demonstrating its ability to assist in detecting patterns of operation that affect power availability, quality, resiliency, and service restoration.
The investigation of how climate change and water level fluctuations impact variable and interconnected ecosystems, like the interfaces between terrestrial and aquatic environments, requires the collection and integration of many data types. We describe an integrative and autonomous environmental monitoring approach that uses environmental sensors and data loggers to monitor surface water, groundwater, soil, and vegetation changes and generate essential data for predictive models. We established the network at seven sites along the Chesapeake Bay and Lake Erie coastlines, including a large-scale flood manipulation experiment, collectively generating over three million observations per month. Such sensor networks hold great promise for tracking and comprehending environmental changes where land and water intersect. The sensor system and overall approach to sensor management that we have designed is intended to be widely accessible for research teams spanning in size from an individual investigator to large multi-institution projects. This dataset shows example data generated by the sensor network described above. Data output for data loggers connected to groundwater water quality sondes measuring dissolved oxygen, pH, oxidative redox potential (ORP), groundwater elevation, groundwater salinity and temperature, and groundwater elevation; replicate soil moisture and conductivity probes installed at 10 and 30 cm below the ground surface; rainfall and solar radiation; and mean sap flow from 8 replicate probes. Sensors are installed at upland forest (UP), wetlands (W), and transitional locations between these ecosystems (TR). Example datasets are from Goodwin Islands in the Chesapeake Bay and Portage River along the Lake Erie coastline.
Present distribution grids generally have limited sensing capabilities and are therefore characterized by low observability. Improved observability is a prerequisite for increasing the hosting capacity of distributed energy resources such as solar photovoltaics (PV) in distribution grids. In this context, this paper presents learning-aided low-voltage estimation using untapped but readily available and widely distributed sensors from cable television (CATV) networks. The cable broadband sensors offer timely local voltage magnitude sensing with 5-minute resolution and can provide an order of magnitude more data on the time-varying state of a secondary distribution system than currently deployed utility sensors. The proposed solution incorporates voltage readings from neighboring CATV sensors, taking into account spatio-temporal aspects of the observations, and estimates single-phase voltage magnitudes at all non-monitored low-voltage buses using random forests. The effectiveness of the proposed approach was demonstrated using a multi-phase 1572-bus feeder from the SMART-DS data set for two case studies passive distribution feeder (without PV) and active distribution feeder (with PV). The analysis was conducted on simulated data, and the results show voltage estimates with a high degree of accuracy, even at extremely low percentages of observable nodes.
Highlights: • Fabricating flexible piezoresistive sensors based on PDMS/GNPs nanocomposites. • Positive strain sensitive capacity occurs during increasing pressure-loading process but before the threshold of forces loading. • Tunable strain and pressure sensitivity are achieved by controlling GNPs incorporation, and improved to 140 and 260 at 5 wt% GNPs respectively. • Superior dynamic correspondence with applied pressure and relatively high repeatability. • Application of the GNPs/PDMS piezoresistive sensors as detecting the finger motions. - Abstract: Strain and pressure sensitive flexible piezoresistive sensors have been fabricated based on nanocomposites of graphene nanoplatelets (GNPs) and Polydimethylsiloxane (PDMS) elastomer. The strain detective sensors show positive piezoresistive characteristic under diverse levels of static strain up to 20% due to the flexibility and stretchability of PDMS elastomer. Tunable strain sensitivity of GNPs/PDMS piezoresistive sensors can be achieved by controlling GNPs incorporation into PDMS elastomer, which will be improved to 140 at 5 wt% GNPs concentration. In addition, pressure sensitive response, which exists when the pressure loading is less than threshold pressure, also can be observed in GNPs/PDMS piezoresistive sensors. The GNPs network-elastomer nanocomposite based pressure sensors show tunable piezoresistivity in the ranges of ∼260 under increasingly higher GNPs concentrations. During the cyclic pressure loading, the pressure sensitive behavior of GNPs/PDMS nanocomposites manifests a superior dynamic correspondence with applied pressure while the resistance response can retain at a relatively high level under multiple loading-unloading cycles. Since the GNPs/PDMS piezoresistive sensors can not only respond to subtle bending but also distinguish them accurately for detecting the finger motions, it will make the GNPs/PDMS nanocomposite a good candidate for artificial skin and wearable sensor applications.
High-temperature advanced reactors under development, such as sodium fast reactors (SFR) and molten salt cooled reactors (MSCR), are expected to offer lower levelized cost of energy (LCOE) compared to existing light water reactor (LWR’s). In the existing light water reactors (LWR’s), operation and maintenance (O&M) expenses constitute the largest fraction of the total operating cost. Some of the O&M costs are related maintenance of sensors which can fail due to exposure to harsh environment in a reactor. The O&M costs of Advanced Reactor (AR)’s are expected to constitute a significant fraction of the total cost as well, because of high temperature and radiation level in AR are likely to cause material fatigue and premature failure of sensors and components. The O&M costs in AR’s could be reduced through integration of advanced informatics of performance-related sensors into a digital twin designed for reactor monitoring. For example, machine learning (ML) could be employed for real-time validation and correction of performance-related sensors, and reducing the number of performance-related physical sensor units through virtual sensing. As part of the effort, we investigate real-time validation of thermal hydraulic sensors through one-step ahead forecasting of sensor values using long short-term memory (LSTM) recurrent neural networks (RNN). The sensors are installed in a flow loop containing a thermal mixing tee, which is a common experimental model to study thermal fatigue in a thermal hydraulic loop. In addition, nonlinear transients generated in a thermal mixing tee constitute a good challenge data set for training and validation of ML algorithms. Sensors in this study include thermocouples, flow meters, and optical fibers for distributed temperature sensing. In one experiment, measurement data sets were obtained for a loop was filled with water, and in another experiment, measurements were performed on a loop filled with liquid metal Galinstan. We have also conducted preliminary investigation of one-step ahead prediction of fiber optics-based distributed temperature sensing with LSTM networks. In predicting fiber-based temperature measurements, we treated each gauge pitch of the fiber as an independent sensor. Accuracy of one-step ahead forecasting was estimated by calculating root mean square error (RMSE) for the test segment of time series of each sensor. RMSE’s for temperature sensors in water loop were, for the most part, lower than for the same sensors in Galinstan loop. The RMSE’s for flow meters were similar for both loops. The RMSE’s for distributed temperature measured with the fiber optic sensor were similar to those of the point sensors. Results of this study demonstrated the capability of LSTM one-step ahead forecasting with RMSE comparable to uncertainty in sensor measurements.
This is a report of work performed for the Interdependent Networks NA-22 project. It will be submitted to NNSA HQ as a project deliverable, but also shared with other community stakeholders.
Transition-edge sensors (TESs) can be used in high-resolution photon detection, exploiting the steep slope of the resistance in the superconducting-to-normal transition edge. Normal metal bars on the TES film are commonly used to engineer its transition shape, namely the dependence of resistance on temperature and current. This problem has been studied in one dimension, but until now, there have been no predictive models of the influence of two-dimensional (2-D) normal metal features on the TES transition shape. Here, we approach this problem by treating the TES as a 2-D network of resistors, the values of which are based on the two-fluid model. We introduce a study of the behavior of devices with different 2-D geometric features. Our 2-D network model is capable of predicting how typical TES geometry parameters, such as number of bars, bar spacing, and overall dimensions, influence device behavior and thus is a powerful tool to guide the engineering of new TES devices.