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At least 433 records · Page 24

Consolidating NASA's Arc Jets

The paper describes the consolidation of NASA's high powered arc-jet testing at a single location. The existing plasma arc-jet wind tunnels located at the Johnson Space Center were relocated to Ames Research Center while maintaining NASA's technical capability to ground-test thermal protection system materials under simulated atmospheric entry convective heating. The testing conditions at JSC were reproduced and successfully demonstrated at ARC through close collaboration between the two centers. New equipment was installed at Ames to provide test gases of pure nitrogen mixed with pure oxygen, and for future nitrogen-carbon dioxide mixtures. A new control system was custom designed, installed and tested. Tests demonstrated the capability of the 10 MW constricted-segmented arc heater at Ames meets the requirements of the major customer, NASA's Orion program. Solutions from an advanced computational fluid dynamics code were used to aid in characterizing the properties of the plasma stream and the surface environment on the calorimeters in the supersonic flow stream produced by the arc heater.

Consolidation↗

Optimization of cathodic arc deposition and pulsed plasma melting techniques for growing smooth superconducting Pb photoemissive films for SRF injectors

Superconducting photoinjectors have a potential to be the optimal solution for moderate and high current cw operating free electron lasers. For this application, a superconducting lead (Pb) cathode has been proposed to simplify the cathode integration into a 1.3 GHz, TESLA-type, 1.6-cell long purely superconducting gun cavity. In the proposed design, a lead film several micrometres thick is deposited onto a niobium plug attached to the cavity back wall. Traditional lead deposition techniques usually produce very non-uniform emission surfaces and often result in a poor adhesion of the layer. A pulsed plasma melting procedure reducing the non-uniformity of the lead photocathodes is presented. In order to determine the parameters optimal for this procedure, heat transfer from plasma to the film was first modelled to evaluate melting front penetration range and liquid state duration. The obtained results were verified by surface inspection of witness samples. The optimal procedure was used to prepare a photocathode plug, which was then tested in an electron gun. In conclusion, the quantum efficiency and the value of cavity quality factor have been found to satisfy the requirements for an injector of the European-XFEL facility.

42 ENGINEERING↗

Low energy, high power hydrogen neutral beam for plasma heating

A high power, relatively low energy neutral beam injector was developed to upgrade of the neutral beam system of the gas dynamic trap device and C2-U experiment. The ion source of the injector produces a proton beam with the particle energy of 15 keV, current of up to 175 A, and pulse duration of a few milliseconds. The plasma emitter of the ion source is produced by superimposing highly ionized plasma jets from an array of four arc-discharge plasma generators. A multipole magnetic field produced with permanent magnets at the periphery of the plasma box is used to increase the efficiency and improve the uniformity of the plasma emitter. Multi-slit grids with 48% transparency are fabricated from bronze plates, which are spherically shaped to provide geometrical beam focusing. The focal length of the Ion Optical System (IOS) is 3.5 m and the initial beam diameter is 34 cm. The IOS geometry and grid potentials were optimized numerically to ensure accurate beam formation. The measured angular divergences of the beam are ±0.01 rad parallel to the slits and ±0.03 rad in the transverse direction.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Flow Characteristics of UHV Nitrogen Arcjet

Flow characteristics in the nozzle of a nitrogen arcjet have been simulated by a model. Electrons, ions, and neutral atoms and molecules are represented as separate species. Dissociation, ionization, and recombination are treated as separate reactions. Thermal non-equilibrium is represented by a two-temperature model. Energy input to plasma from the arc is modeled as a source determined by local current and electrical conductivity. Momentum and energy losses and recombinations at the nozzle wall are included as source/sink determined by fluxes to the wall. The results show essentially frozen gas-phase reactions and thermal nonequilibrium due to Joule heating of electrons and in the expansion part of the nozzle. Wall interactions have strong effects on the results, indicating that they play important roles in the flow due to very high surface area relative to the volume of the plasma. For example, plasma velocity decreases from 6000 m per s without wall interactions to 3000 m per s with modest amount of wall interactions. These results also show reasonable agreement with optical emission measurements, which confirms that the arcjet plasma is far from LTE. The spectra suggest nitrogen dissociation levels of 0.3% - 9%, depending on nitrogen flow rate and arc plasma current, which also determine the relative amounts of excited atomic and molecular nitrogen. Langmuir probe studies of the source show that electron and ion fluxes increase with increasing power, and that the ion energy distribution shifts to lower energies. Typical ion fluxes were on the order of 4E-9 A/cm**2 with a maximum ion kinetic energy of 3.5eV. The median electron energy was 1eV, with a maximum of less than 4eV.

Chang, C. H.↗

Extrapolation of electrical breakdown currents from the laboratory to Space Station

Recent experiments conducted in a plasma chamber at NASA/MSFC on anodized aluminum coatings representative of Space Station Freedom design show that if the aluminum used as a thermal control coating is biased more than 80 V negative with respect to the plasma, the anodization will experience dielectric breakdown. As the thin anodization layer creates a capacitive charge buildup, large currents are observed during the arc. How plasma generation at the arc site can support large currents and discharge the surface charge layer is investigated. The importance for Space Station Freedom is that currents similar to those observed in the laboratory can be observed on orbit.

Vaughn, Jason A.↗

Mass production of magnetic nickel nanoparticle in thermal plasma reactor

We report the mass production of Ni metal nanoparticles using dc transferred arc thermal plasma reactor by homogeneous gas phase condensation process. To increase the evaporation rate and purity of Ni nanoparticles small amount of hydrogen added along with argon in the plasma. Crystal structure analysis was done by using X-ray diffraction technique. The morphology of as synthesized nanoparticles was carried out using FESEM images. The magnetic properties were measured by using vibrating sample magnetometer at room temperature.

36 MATERIALS SCIENCE↗

AI-Enhanced Computational Tools for Entry Systems Modeling

To advance the understanding of complex atmospheric entry phenomena, NASA’s Entry Systems Modeling (ESM) team [1] has developed high-fidelity computational tools addressing multiscale challenges, from material microstructures to full-scale heatshield response. This abstract highlights a subset of ESM tools, focusing on AI integration to enhance workflows and predictive modeling. - PuMA [2] computes effective material properties from high-resolution micro-CT scans, supporting TPS analysis for NASA missions. - TomoSAM [3] automates 3D tomography dataset segmentation for PuMA using the Segment Anything Model, reducing manual effort and improving accuracy. - PATO [4] models porous reactive materials under extreme conditions, with advancements such as unified solvers, mechanical erosion, and TPS coatings for NASA missions. - arcjetCV [5] employs deep learning to analyze arc jet test footage, measuring recession rates, shape changes, and shock standoff distances, bridging simulations, and experiments to reveal TPS ablation behavior. - ARCHeS [6] simulates arc heater plasma flows, modeling turbulence, radiation, and electromagnetic interactions to optimize arc heater performance, validate TPS under extreme conditions, and serve as a foundation for developing digital twins of arc heater facilities. - SPARTA [7] simulates rarefied hypersonic flows and gas-surface interactions for planetary entry missions, leveraging GPU architectures for scalable and efficient aerothermal and ablation analyses. AI-driven solutions, such as deep learning segmentation, have streamlined workflows in ESM tools and still hold significant potential to further accelerate processes and enhance automation in entry systems modeling. [1] Haskins, J.B. (2023), [2] Ferguson, J.C. (2018), [3] Meurisse, J.B.E. (2018), [4] Semeraro, F. (2023), [5] Quintart, A. (2024) [6] Meurisse, J.B.E. (2022), [7] Plimpton, S.J. (2019)

Predictive Modeling↗

The Possibility of Synthesizing Nanosize Molybdenum Carbide in Atmospheric Electrodischarge Plasma

The results of experimental studies indicating the possibility of obtaining molybdenum carbide crystalline phases in a dc arc discharge plasma initiated inside a hollow graphite cathode in the air gaseous atmosphere under normal atmospheric conditions are presented. According to the X-ray diffraction data, two molybdenum carbide phases are identified in the powder synthesis product: Mo{sub 1.2}C{sub 0.8} and Mo{sub 2}C, as well as graphite and metallic molybdenum. According to the transmission electron microscopy data, molybdenum carbide particles are in the carbon matrix and are characterized by dimensions mostly not exceeding 5–10 nm.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

An auroral arc in the late evening plasma flow reversal

The late evening plasma flow reversal over Alaska on January 27, 1980 and changes associated with an auroral arc are examined on the basis of radar observations and rocket measurements. In particular, attention is given to changes in the plasma flow patterns resulting from a small substorm and to several effects associated with the auroral arc, such as an inverted V electron energy spectrum and, on the equatorial edge, an intense burst of auroral hiss and a very thin sheet of field-aligned electrons. Details of the experimental payload and geophysical conditions of the launch are included.

Cahill, L. J., Jr.↗

Plasma jet effects on the ionospheric plasma

Heavy ion beams were injected into the ionospheric plasma (experiments ARCS 1 and ARCS 2). In ARCS 1, operation of a 25eV argon ion source, mounted on a plasma diagnostic payload, produced an accelerated electron population; broadband electric field turbulence; large, spin synchronized electric field perturbations; and depletions of thermal ions. In ARCS 2, the ion source was deployed upward along the local magnetic field direction away from the diagnostic payload, and observed effects are contained within several meters of the ion source. However, enhanced wave levels near the LHR frequency are observed at distances up to 1 km, as are the injected ions themselves. A measurement of the dominant wavelength of the enhanced waves is consistent with an inference based upon the accelerated electron population seen in ARCS 1. This electron population is not evident during ARCS 2.

Moore, T. E.↗

Influence of residual plasma drift velocity on the post-arc sheath expansion of vacuum circuit breakers

The residual plasma in the inter-contact region of a vacuum circuit breaker moves towards the post-arc cathode at current zero, because the residual plasma mainly comes from the cathode spots during the arc burning process. In the most previous theoretical researches on the post-arc sheath expansion process of vacuum circuit breakers, only the thermal motion of residual plasma was taken into consideration. Alternately, the residual plasma was even assumed to be static at the moment of current zero in some simplified models. However, the influence of residual plasma drift velocity at current zero on the post-arc sheath expansion process was rarely investigated. In this paper, this effect is investigated by a one-dimensional particle-in-cell model. Simulation results indicate that the sheath expands slower with higher residual plasma drift velocity in the initial sheath expansion stage. However, with the increase of residual plasma drift velocity, the overall plasma density in the inter-contact region decreases faster, and the sheath expansion velocity increases earlier. Consequently, as a whole, it needs shorter time to expel the residual plasma from the inter-contact region. Furthermore, if the residual plasma drift velocity is high enough, the sheath expansion process ceases before it develops to the post-arc anode. Besides, the influence of the collisions between charges and neutrals is investigated as well in terms of the density of metal vapor. It shows that the residual plasma drift velocity takes remarkable effect only if the density of the metal vapor is relatively low, which corresponds to the circumstance of low-current interruptions.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗