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At least 433 records · Page 24

Precision heat forming of tetrafluoroethylene tubing

An invention that provides a method of altering the size of tetrafluoroethylene tubing which is only available in limited combination of wall thicknesses and diameter are discussed. The method includes the steps of sliding the tetrafluoroethylene tubing onto an aluminum mandrel and clamping the ends of the tubing to the mandrel by means of clamps. The tetrafluorethylene tubing and mandrel are then placed in a supporting coil which with the mandrel and tetrafluorethylene tubing are then positioned in a insulated steel pipe which is normally covered with a fiber glass insulator to smooth out temperature distribution therein. The entire structure is then placed in an event which heats the tetrafluorethylene tubing which is then shrunk by the heat to the outer dimension of the aluminum mandrel. After cooling the aluminum mandrel is removed from the newly sized tetrafluorethylene tubing by a conventional chemical milling process.

Ruiz, W. V.↗

Process Research ON Semix Silicon Materials (PROSSM)

A cost effective process sequence was identified, equipment was designed to implement a 6.6 MW per year automated production line, and a cost analysis projected a $0.56 per watt cell add-on cost for this line. Four process steps were developed for this program: glass beads back clean-up, hot spray antireflective coating, wave soldering of fronts, and ion milling for edging. While spray dopants were advertised as an off the shelf developed product, they were unreliable with shorter than advertised shelf life.

Wohlgemuth, J. H.↗

Synthesis of frameworks under multilevel performance constraints

A method for the minimum weight design of practical planar frameworks under both service and ultimate loading conditions is presented. Acceptable elastic stresses and displacements are ensured at the service load level while, simultaneously, adequate safety against plastic collapse is ensured at the ultimate load level. The features of the design method for an industrial steel mill building are illustrated.

Grierson, D. E.↗

Hollow cathode startup using a microplasma discharge

Attention is given to a microplasma discharge to initiate a hollow cathode discharge for such applications as plasma flow experiments, the electric propulsion of space vehicles, and as a replacement for filament cathodes in neutral beam injector ion sources. The technique results in a cathode that is easy to start, simple in design, and which does not require external RF exciters, inserts or heating elements. Future applications may include ion beam milling and ion implantation.

Aston, G.↗

Silicon and oxygen isotopes in selected Allende inclusions

Silicon and oxygen data are presented for a number of Allende samples. It is found that based on oxygen and silicon isotopes, Allende samples EGG-1, EGG-6, BG1a, and 3529Yc are typical, unfractionated Allende inclusions. Where magnesium data are available, they indicate the same thing. EGG-3 is fractionated in both oxygen and silicon, as it is in magnesium. Sample D7 melilite is fractionated in oxygen by several per mil along the C2-matrix line, away from typical Allende melilites. Inclusion BG10a is a FUN inclusion with an inferred original oxygen isotopic fractionation of 8-9 per mille/amu relative to the Allende line. Silicon data for two density fractions of inclusion 3A with different mineralogies show a difference of about 2 per mille, which indicates that silicon, like oxygen, has been added to at least some mineral phases in Allende inclusions from a reservoir other than the one in which the inclusion first began to form.

Becker, R. H.↗

Machining Three Prongs on a Shaft

Simple tool reduces set-up and machining time by more than 70 percent. Unorthodox tooling arrangement used to machine three prongs on end of specialpurpose wrench. Modified carbide-tipped spot-facing tool rotated at 1,400 to 1,600 revolutions per minute in small milling machine and applied to work piece, held with its corners in spaces of three-cornered collect.

Hewitt, C.↗

Improved Hollow Cathode

Improved hollow cathode for neutral-beam injector ion sources rapidly started by dielectric breakdown of ignitor plug located at one end of open ended tube. Used in low-current ion implantation, milling, sputtering, and bombardment for surface treatment.

Aston, G.↗

Tool Support Ring

Tool support ring requires only single repositioning to give broaching tool access to series of 66 holes located on circle. Permits use of tools designed for hand-held use (such as electric drill) where less portable setup (such as milling machine) otherwise required.

Smith, D. F.↗

Cell and module formation research area

Metallization is discussed. The influence of hydrogen on the firing of base-metal pastes in reducing atmospheres is reported. A method for optimization of metallization patterns is presented. A process sequence involving an AR coating and thick-film metallization system capable of penetrating the AR coating during firing is reported. Design and construction of the NMA implantation machine is reported. Implanted back-surface fields and NMA primary (front) junctions are discussed. The use of glass beads, a wave-soldering device, and ion milling is reported. Processing through the module fabrication and environmental testing of its design are reported. Metallization patterns by mathematical optimization are assessed.

Bickler, D. B.↗

Composite beam cap fabricator experiment definition study, volume 1

The Composite Beam Cap Fabricator (CBCF), a part of a family of machines that was designed to develop and augment the technology of space fabrication (the automatic production of basic structural members in space is described. The major components of the CBCF are described. The mill weighs approximately 1400 pounds and its size is approximately 6 feet by 2 feet by 2 feet. It is a microprocessor under a low cost-of-concept type of contract. Consequently, all components are made of commercially available hardware. Neither weight nor volume constraints were considered during the development of the machine. For example, over 3/4 of the volume enclosed by the controller units is empty.

Source record↗

Dimensional stability considerations for cryogenic metals

Work performed as part of an effort to identify, and where possible separate out, some of the factors that contribute to dimensional stability in cryogenic wind tunnel models is reported. Initial problems were encountered with two dimensional models made of 15-5 PH stainless steel, which warped significantly after being subjected to cryogenic testing in the 0.3 Meter Transonic Cryogenic Tunnel. Subsequently, an effort was undertaken to investigate the mechanisms that could cause model warpage during cryogenic testing. The two basic mechanisms that can lead to warpage are (1) metallurgical structural instability in which one phase transforms partially or fully into a second phase which has a different crystal structure and volume, and (2) deformation due to the creation, or relief, of unbalanced induced or residual stresses. In the case of the 15-5 PH airfoils, it is highly probable that metallurgical instability was responsible for most of the observed warpage. A particular specimen configuration was established for use in the systematic evaluation of the factors influencing warpage. Preliminary studies of a specimen made of VASCOMAX 200 suggest the possibility of manipulating the stresses in the surface layers by appropriate combinations of milling and grinding steps. This opens up the possibility of correcting or establishing the required surface profile of an airfoil.

Wigley, D. A.↗

Residual stress in high modulus carbon fibers

The modulus and residual strain in carbon fibers are measured by successively electrochemically milling away the fiber surface. Electrochemical etching is found to remove the carbon fiber surface very uniformly, in contrast to air and wet oxidation. The precision of fiber diameter measurements is improved by using a laser diffraction technique instead of optical methods. More precise diameter measurements reveal that past correlations of diameter and fiber modulus are largely measurement artifact. The moduli of most carbon fibers decrease after the outer layers of the fibers are removed. Owing to experimental difficulties, the moduli and strengths of the fibers at their centers are not determined, and moduli are estimated on the basis of microstructure. The calculated residual stresses are found to be insensitive to these moduli estimates as well as the exact form of regression equation used to describe the moduli and residual strain distributions. Axial compressive residual stresses are found to be very high for some higher modulus carbon fibers. It is pointed out that the compressive stress makes the fibers insensitive to surface flaws when loaded in tension but it may initiate failure by buckling when loaded in compression.

Chen, K. J.↗

New calculation of the properties of the positronium ion

The positronium negative ion Ps(-), the system composed of two electrons and a positron, has been reinvestigated theoretically. Using a Hylleraas wave function with two nonlinear parameters and more than 200 linear terms, excellent values of binding energy and annihilation lifetime of the particle-stable 1Se ground state have been obtained. In addition, the question of stability of the 3Pe state discussed by Mills has been examined and it is agreed with his conclusion that the state is probably not stable against breakup into Ps(n = 2) + e(-). Improved limits on the critical 'positron' mass for binding the 3Pe state have also been obtained.

Bhatia, A. K.↗

Lessons learned from the development and manufacture of ceramic reusable surface insulation materials for the space shuttle orbiters

Three ceramic, reusable surface insulation materials and two borosilicate glass coatings were used in the fabrication of tiles for the Space Shuttle orbiters. Approximately 77,000 tiles were made from these materials for the first three orbiters, Columbia, Challenger, and Discovery. Lessons learned in the development, scale up to production and manufacturing phases of these materials will benefit future production of ceramic reusable surface insulation materials. Processing of raw materials into tile blanks and coating slurries; programming and machining of tiles using numerical controlled milling machines; preparing and spraying tiles with the two coatings; and controlling material shrinkage during the high temperature (2100-2275 F) coating glazing cycles are among the topics discussed.

Banas, R. P.↗

Surface acoustic wave/silicon monolithic sensor/processor

A new technique for sputter deposition of piezoelectric zinc oxide (ZnO) is described. An argon-ion milling system was converted to sputter zinc oxide films in an oxygen atmosphere using a pure zinc oxide target. Piezoelectric films were grown on silicon dioxide and silicon dioxide overlayed with gold. The sputtered films were evaluated using surface acoustic wave measurements, X-ray diffraction, scanning electron microscopy, Auger electron spectroscopy, and resistivity measurements. The effect of the sputtering conditions on the film quality and the result of post-deposition annealing are discussed. The application of these films to the generation of surface acoustic waves is also discussed.

Kowel, S. T.↗

Participation of ethylene in gravitropism

In shoots of many plants, of which tomato (Lycopersicon esculentum Mill.) is an example, ethylene production is substantially increased during gravitropism. As a first step toward elucidating the role of ethylene in gravitropism, detailed time courses of ethylene production in isolated hypocotyl segments and whole plants were measured for gravistimulated and upright tomato seedlings. In the first experiment, seedlings were set upright or laid horizontal and then, at 15 min intervals, sets of hypocotyls were excised and sealed into gas tight vials. A steady long term rise in ethylene production begins after 15 min gravistimulation. It is possible that this increase is a consequence of the accumulation of indoleacetic acid (IAA) in the lower tissue of the hypocotyle. In a second kind of experiment, whole seedlings were enclosed in sealed chambers and air samples were withdrawn at 5 min intervals. Stimulated seedlings produced more ethylene than controls during the first 5 min interval, but not appreciably more during the second. This suggests the possibility that the ethylene production induced during the first 5 min occurs immediately rather than after a lag, and thus much too soon to be controlled by redistribution of IAA.

Harrison, M.↗

Particle size distribution of typical ceramic raw materials by laser granulometry

The principles of the method are explained and the working of the CILAS 715 laser granulometer is described. The particle size distributions of milled glazes, quartz, feldspar and china clay were determined by this instrument and by Andreasen sedimentation. The agreement was good for isometric particles, but the china clay appears finer by sedimentation, because the platelets arrange themselves horizontally during sedimentation, while in the laser granulometer preferred orientation is prevented by circulation between the sample holder and the vibrated and stirred reservoir of the slip.

Wojnarovitsne, I. H.↗