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At least 415 records · Page 23
All sourcesNASA NTRSDOE OSTI
NASA NTRSDate not supplied

Flight-Test Evaluation of Landing Gear Noise Reduction Technologies

Results from the third Acoustics Research Measurements flight test, conducted under the NASA Flight Demonstrations and Capabilities project, are presented and discussed. The test evaluated landing gear and gear cavity noise mitigation technologies installed on a NASA Gulfstream G-III. Aircraft configurations with and without main landing gear treatments were flown at several flap deflections to determine the acoustic performance of the technolo-gies for aircraft equipped with conventional Fowler flaps. With the aircraft flying an approach path and engines at “ground-idle,” extensive acoustic measurements were acquired with a phased microphone array system. Computed beamform maps were used to examine the effec-tiveness of the tested technologies in reducing the strength of the noise sources generated by the main landing gear. Various integration regions were devised to extract the farfield noise spectra associated with the treated and untreated landing gear configurations. Analyses of the gathered acoustic data demonstrate that significant noise reduction was achieved. How-ever, the full noise reduction potential of the technologies could not be determined because of contamination from flap inboard edge noise and other secondary sources.

Mehdi R Khorrami↗
NASA NTRSDate not supplied

Pumping Loss of Shrouded Meshed Spur Gears

High speed rotorcraft transmissions are subject to load-independent power losses consisting of drag loss and pumping loss. Tightly conforming shrouds enclosing the transmission gears are often incorporated to reduce the drag component of the total load-independent losses. However, tightly conforming axial shrouds can result in an increase in the pumping loss component. Quantifying the pumping loss of shrouded gear transmissions has been the subject of many studies. This study presents a new approach for estimating pumping loss based on the concept of swept volume and examines the applicability of the approach to various shroud configurations.The drag loss and pumping loss of a shrouded spur gear pair has been determined through testing using the NASAGlenn Research Center (GRC) Gear Windage Test Facility.The results from this testing have been compared to theoretical results using the formulations presented in this study. In addition, computational fluid dynamic (CFD) analysis has been conducted for the various shroud configurations tested at NASA GRC. The results from the CFD analysis confirm the theoretical and empirical results and provide insight into the applicability of the swept volume approach for estimating pumping power loss of shrouded gear transmissions.

Michael J. Hurrell↗
NASA NTRSDate not supplied

Performance of MoS2 Coated Gears Exposed to Humid Air During Storage - (Study Number Two)

This work is a follow-on to a prior study on the effect of exposure to humid air on the durability of a molybdenum disulfide (MoS2) dry film lubricant on spur gears operated in vacuum, motivated by the James Webb Space Telescope (JWST) mission. In this study, MoS2 dry-lubricating films (DFLs) matching JWST specification were applied to test gears. The gear specimens were subjected to a brief run-in period in vacuum prior to their exposure to humid air, mimicking the sequence of mechanism checkout testing, exposure to air during integration, and then storage prior to launch. Test gear exposure times to humid air ranged from 1 hour to 326 days. After exposure, gear durability tests were conducted as an indication of film lifetime. MoS2 DFLs that were exposed to humid air (57% RH) exhibited reduced film durability relative to DFLs that were not exposed. On average, the exposed specimens demonstrated 75% shorter film life. The severity of the reduction in film durability did not correlate with the duration of exposure, i.e., long exposures to humid air were not more impactful to film durability than were short exposures.

MoS2↗
DOE OSTI2022

AN UPDATE ON THE STATUS OF A REDUCED FLOW TEST OF A 10MW 700⁰C SCO2 INTEGRALLY GEARED COMPANDER

In order to maintain viability as a future power-generating technology, concentrating solar power (CSP) must reduce its levelized cost of electricity (LCOE). One component of solving this problem is reducing the cost of the power block while simultaneously increasing the efficiency of the thermodynamic cycle. One disruptive technology that has the promise to accomplish this is supercritical CO2 based power cycles. These cycles are conceptually similar to steam cycles; however, they have substantially smaller turbomachinery at equivalent power while also delivering more efficiency at turbine inlet temperatures of 500-700℃. This paper will summarize the current status of a US Department of Energy project to develop machinery to support a 10 MW sCO2 power cycle. The team of Southwest Research Institute® (SwRI®) and Hanwha Power Systems America, proposed to develop an integrally-geared (IG) compressor-expander (compander) for use in a nominal 10 MW-scale CSP supercritical carbon dioxide (sCO2) plant application. This integrally-geared compander (IGC) comprises multiple pinion shafts interconnected on a single bull gear to create a compact package, and utilizes a low-cost, low-speed driver. In addition, the integrally-geared architecture allows each pinion to operate at different rotational speeds to optimize performance and easily allow for inter-stage cooling and turbine re-heat to further enhance both stage and cycle efficiency. The close integration of all turbomachinery elements into a single integrally-geared (IG) machine creates a design that lends itself to power block modularization, which makes it suitable for waste heat recovery, fossil fuel power plants, and especially CSP applications.

14 SOLAR ENERGY↗
DOE OSTI2022

An Update on the Status of a Reduced Flow Test of a 10MW 700°C sCO2 Integrally Geared Compander

. In order to maintain viability as a future power-generating technology, concentrating solar power (CSP) must reduce its levelized cost of electricity (LCOE). One component of solving this problem is reducing the cost of the power block while simultaneously increasing the efficiency of the thermodynamic cycle. One disruptive technology that has the promise to accomplish this is supercritical CO2 based power cycles. These cycles are conceptually similar to steam cycles; however, they have substantially smaller turbomachinery at equivalent power while also delivering more efficiency at turbine inlet temperatures of 500-700 degrees Celsius. This paper will summarize the current status of a US Department of Energy project to develop machinery to support a 10 MW sCO2 power cycle. The team of Southwest Research Institute® (SwRI®) and Hanwha Power Systems America, proposed to develop an integrally-geared (IG) compressor-expander (compander) for use in a nominal 10 MW-scale concentrated solar power (CSP) supercritical carbon dioxide (sCO2) plant application. This integrally-geared compander (IGC) comprises multiple pinion shafts interconnected on a single bull gear to create a compact package, and utilizes a low-cost, low-speed driver. In addition, the integrally geared architecture allows each pinion to operate at different rotational speeds to optimize performance and easily allow for inter-stage cooling and turbine re-heat to further enhance both stage and cycle efficiency. The close integration of all turbomachinery elements into a single integrally-geared (IG) machine creates a design that lends itself to power block modularization, which makes it suitable for waste heat recovery, fossil fuel power plants, and especially CSP applications. As part of the commercialization of this technology, it is necessary to reduce risk by validation testing of key components. In the current work, the focus is developing a test loop to enable safe testing of the main compressor stage across a wide range of operating conditions, and to validate the mechanical integrity of the turbine at full pressure, temperature, and speed. Developing a test loop for sCO2 requires balancing a number of design alternatives that impact cost, lead time, safety, and performance. The current work discusses the design process for the reduced flow test loop for the compander, and supporting documentation supporting the viability of the test loop

wilkes, jason↗
DOE OSTI2021

Stage 2 Full-Scale Rotary Magnetic Gear for a Marine Hydrokinetic Generator

The goal of this project is to design, fabricate, and test a hermetically sealed 50 kilowatt (kW) multistage magnetically geared generator (MGG). This project will benefit MHK device developers by providing an MHK PTO that overcomes the reliability concerns of the mechanical gears and the sizing constraints of the direct-drive generators. Experimental Testing Data for a 6.66:1 gear ratio dual-stack magnetic gear with a measured peak torque of 1391 N-m

16 TIDAL AND WAVE POWER↗
DOE OSTI2023

An innovative and alternative approach toward gear fabrication

In this paper, we present the first demonstration of single-step gear manufacturing via an innovative in-situ friction stir forging approach. This novel process is a natural extension to the friction stir processing technique and relies on shear and normal stresses to form the complex shapes. Friction stir welding pin tool with shoulder is plunged at high revolutions per minute (rpm) into the sample to heat it to the desired temperature and enable plastic flow. Then, the tool is forged at high plunge rate to form the desired structurally-sound and defect free complex shapes. To better visualize the process the experiments are complemented by a 3D thermomechanically coupled, smoothed particle hydrodynamics (SPH) model to understand the material flow pattern both radially and through thickness in the gear teeth, plastic strain distribution, and temperature profile. We have demonstrated application of I-FSF to inherently poor formable AZ31 Mg, AA 7075-T6, and AA5083–10 vol% TiB 2 composite and fabricated 14-tooth spur gears from these materials with minimal farther machining. In conclusion, microstructure of the forged gears exhibited a directional material flow pattern due to the normal forging action and refinement of grains to 6–13 μm through dynamically recrystallization across the radial, through-thickness direction, which is in good agreement with the corresponding SPH simulation results.

42 ENGINEERING↗
NASA NTRS1926

Functioning of reduction gears on airplane engines

In undertaking to analyze the functioning conditions of a reduction gear on an aviation engine, we will consider an ordinary twelve-cylinder V-engine. The reduction gear employed consists either of a pair of spur gears, one of which is integral with the engine shaft and the other with the propeller shaft, or of a planetary system of gears.

GEARS, REDUCTION↗
NASA NTRS2013

Vibration Based Sun Gear Damage Detection

Seeded fault experiments were conducted on the planetary stage of an OH-58C helicopter transmission. Two vibration based methods are discussed that isolate the dynamics of the sun gear from that of the planet gears, bearings, input spiral bevel stage, and other components in and around the gearbox. Three damaged sun gears: two spalled and one cracked, serve as the focus of this current work. A non-sequential vibration separation algorithm was developed and the resulting signals analyzed. The second method uses only the time synchronously averaged data but takes advantage of the signal/source mapping required for vibration separation. Both algorithms were successful in identifying the spall damage. Sun gear damage was confirmed by the presence of sun mesh groups. The sun tooth crack condition was inconclusive.

diagnostics↗
NASA NTRSDate not supplied

Multiplanar Synthetic Arrays and Their Application to Full-Scale Landing Gear Noise Source Identification

Identification and quantification of noise sources generated by the landing gears of large civil transports are critical for the development of viable abatement technologies that can be applied locally to affect solely the source regions. Leveraging validated computational data sets obtained from airframe noise simulations of a full-scale B777-300ER aircraft, a frame-work based on multiplanar synthetic arrays was developed to examine landing gear sources. The position of the arrays relative to the aircraft nose or main landing gears, the number of microphones in each array, and their distribution pattern were judiciously selected to provide adequate spatial resolution of the sources in the primary flyover, sideline, and upstream directions while maintaining reasonable signal-to-noise ratio and beamwidth over a wide frequency range. Overall, seven synthetic arrays with 800 microphones each, for a total of 5,600 microphones, were used in the framework. Fully synchronous synthetic pressure records at each microphone location were obtained from the simulated data sets via a Ffowcs-Williams and Hawkings integral approach, with flow quantities on a permeable data surface enclosing the source regions used as input. Various applications of synthetic multiplanar arrays to acoustic data analysis are presented; the advantages of the framework in properly resolving and identifying the B777 landing gear sources is demonstrated by comparing three-dimensional source distribution maps with those obtained from a synthetic version of the ground-based microphone array used during flight tests of the same aircraft.

airframe noise↗
NASA NTRSDate not supplied

Design and Hardware Progress on a Magnetically-Geared Actuator for Extremely Cold Lunar Environments

Introduction: Under the Motors for Dusty and Extremely Cold Environments (MDECE) Project, NASA Glenn Research Center is developing a magnetically-geared actuator for extremely cold space environments to avoid the wiring and significant efficiency penalty associated with heating grease-lubricated actuators as well as the stringent life and loading constraints imposed by dry film lubricated mechanical gears. The heating penalty can be equivalent to up to a 90% efficiency reduction in permanently shadowed regions on the Moon. This poster or presentation will summarize the progress made over the past 6-12 months on designing the fully-functional actuator and building a proof-of-concept actuator and testing it in an ambient environment. Design Progress: A critical design review was successfully completed at the end of June 2023. This presentation will touch on the key highlights from that review in the areas of electro-magnetic design and optimization, bearing optimization, thermal analysis, structural analysis, and mechanical design and manufacturing. The predicted technical performance measures of the actuator will be mentioned. The team is currently finishing some actions from the review and finalizing the drawing package in preparation for hardware procurement. Hardware Progress: Despite some significant delays in receiving fabricated parts and magnetic subassemblies, progress was made in manufacturing and assembling a proof-of-concept version of both the actuator’s magnetically-geared motor (Fig. 1) and the actuator’s cycloidal-type output magnetic gear stage (Fig. 2) [3]. The presentation will mention key lessons learned to date from the fabrication, assembly, and testing of the proof of concept.

Lunar surface↗
NASA NTRS1965

Unique gear design provides self-lubrication

Composite gear configuration provides a reliable automatic means for replenishing gear mechanism lubricants that dissipate in the harsh environment of space. The center or hub section of the gear consists of a porous, oil impregnated material, and the outer or toothed section has radially drilled passages to cause the oil to gradually flow to the gear teeth surface.

Winiarski, F. J.↗
NASA NTRS1972

Apollo experience report: Lunar module landing gear subsystem

The development of the lunar module landing gear subsystem through the Apollo 11 lunar landing mission is presented. The landing gear design evolved from the design requirement, which had to satisfy the structural, mechanical, and landing performance constraints of the vehicle. Extensive analyses and tests were undertaken to verify the design adequacy. Techniques of the landing performance analysis served as a primary tool in developing the subsystem hardware and in determining the adequacy of the landing gear for toppling stability and energy absorption. The successful Apollo 11 lunar landing mission provided the first opportunity for a complete flight test of the landing gear under both natural and induced environments.

Rogers, W. F.↗
NASA NTRS1972

The application of elastohydrodynamic lubrication in gear tooth contacts

An analytical method is presented for determining elastohydrodynamic film thickness in gears from theory and how the film affects gear failure and life. The practical aspects of gear lubrication are presented, including mechanical and service variables which must be considered to obtain optimum gear performance under severe operating conditions.

Townsend, D. P.↗
NASA NTRS1974

Considerations on the acoustic energy radiated by toothed gears

A mechano-acoustic model is reported for calculating acoustic energy radiated by a working gear. According to this model, a gear is an acoustic coublet formed of the two wheels. The wheel teeth generate cylindrical acoustic waves while the front surfaces of the teeth behave like vibrating pistons. Theoretical results are checked experimentally and good agreement is obtained with open gears. The experiments show that the air noise effect is negligible as compared with the structural noise transmitted to the gear box.

Popinceanu, N. G.↗
NASA NTRS1974

Contributions to the reduction of gear noise

The influence of profile displacements on the acoustic pressure level of running gears is studied. The conclusion is reached that extra polar gears function well, reducing the acoustic pressure level by about 2-3 db which, at the level of the total noise of 80-90 db, can be easily felt. This result can be explained by the fact that in this gear the pitch point is situated outside of the gearing segment, so that a certain change in the direction of the friction force between the tooth flanks is eliminated.

Kremmer, I.↗
NASA NTRS1973

Analysis of the relationship between errors in manufacture of slot connections and gear drive noises

On the basis of experimental research, an analysis was carried out of the effect of certain errors in manufacture of straight-barrel slots on the noise characteristics of gear drives. In carrying out the experiments, the gear crowns of the test wheels were held immovable, and only the geometric dimensions of the slots and the mutual locations of the individual elements were varied. The investigation of the effect of each factor was carried out under otherwise equal conditions, on 34:56 cog ratio gear pairs (m = 2mm), made of 40 C steel, with a gear crown accuracy of 7 X, machining fineness 7, at a speed v = 7.1 m/sec. The number of slots was 6. The clearance in slot pairs in dimension D, equal to 0.015, 0.05, 0.08 and 0.110 mm, was obtained by change in the outer diameter of the spindle by means of polishing. The results of the tests of the experimental wheels showed that their noise level increases with increase in clearance.

Bodronosov, M. K.↗
NASA NTRS1976

Results of a landing gear loads test using a 0.0405-scale model (16-0) of the space shuttle orbiter in the Rockwell International NAAL wind tunnel (OA163), volume 1

Experimental aerodynamic investigations were conducted on a sting mounted scale representation of the 140C outer mold line space shuttle orbiter configuration in the low speed wind tunnel. The primary test objectives were to define the orbiter landing gear system pressure loading and to record landing gear door and strut hingemoment levels. Secondary objectives included recording the aerodynamic influence of various landing gear configurations on orbiter force data as well as investigating 40 x 80 ft. Ames Wind Tunnel strut simulation effects on both orbiter landing gear loads and aerodynamic characteristics. Testing was conducted at a Mach number of 0.17, free stream dynamic pressure of 42.5 PSF, and Reynolds number per unit length of 1.2 million per foot. Angle of attack variation was 0 to 20 while yaw angles ranged from -10 to 10 deg.

Mennell, R. C.↗