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At least 415 records · Page 23

Temperature Dependent Modal Test/Analysis Correlation of X-34 Fastrac Composite Rocket Nozzle

A unique high temperature modal test and model correlation/update program has been performed on the composite nozzle of the FASTRAC engine for the NASA X34 Reusable Launch Vehicle. The program was required to provide an accurate high temperature model of nozzle for incorporation into the engine system structural dynamics model for loads calculation; this model is significantly different from the ambient case due to the large decrease in composite material properties due to heating. The modal test was enabled by piggybacking onto a hot-fire test of the nozzle at NASA/Marshall and tracking the natural frequencies as they decreased. A series of high fidelity modal tests and finite element model correlation of the nozzle in a free-free configuration was initially performed. This model was then attached to a modal-test verified model of the engine hot-fire test stand and the' ambient system mode shapes identified. A reduced set of accelerometers was then attached to the nozzle, the engine fired full-duration, and the frequency peaks corresponding to the ambient nozzle modes individually isolated and tracked. To update the finite element model of the nozzle to these frequency curves, a multiplicative factor was. applied to the rate of decline of the composite material property versus temperature table. This new property table was used to create high-temperature nozzle models corresponding to 10 second engine operation increments and tied into the engine system model for loads determination.

Brown, Andrew M.↗

Use of vacuum tubes in test instrumentation for measuring characteristics of fast high-voltage semiconductor devices

Circuits are described that permit measurement of fast events occurring in power semiconductors. These circuits were developed for the dynamic characterization of transistors used in inductive-load switching applications. Fast voltage clamping using vacuum diodes is discussed, and reference is made to a unique circuit that was built for performing nondestructive, reverse-bias, second-breakdown tests on transistors.

Berning, D.↗

Space Launch System: SLS Real Time Rollout Monitoring for MPCV

The NASA Space Launch System (SLS) rocket, Orion spacecraft, and Mobile Launcher (ML) are transported to Pad 39B from the Vehicle Assembly Building on a large, tracked vehicle known as the Crawler Transporter (CT). The CT is a holdover from the Apollo and Space Shuttle programs but has been extensively upgraded to accommodate the SLS. The Dynamic Rollout Test (DRT) on March 17, 2022 marked the first full rollout of the SLS and ML. Analysis indicated that loads and vibrations would be well below design limits, but out of an abundance of caution it was decided to monitor the response in real time during the rollout to assure that loads remained within predicted limits. This first rollout was outfitted with extensive test instrumentation such as accelerometers, pressure sensors, and strain gauges. This instrumentation remained in place following the integrated vehicle modal test and was being used for additional Operational Modal Analysis (OMA) during the rollout in addition to the real-time monitoring. This presentation discusses the specific loads and accelerations monitored during the rollout, how and why those responses were chosen, and how the system was implemented. Finally, a post-rollout loads reconstruction is used to assess the process and the analysis tools used for the rollout analysis.

SLS↗

Considerations in STS payload environmental verification

Considerations regarding the Space Transportation System (STS) payload environmental verification are reviewed. It is noted that emphasis is placed on testing at the subassembly level and that the basic objective of structural dynamic payload verification is to ensure reliability in a cost-effective manner. Structural analyses consist of: (1) stress analysis for critical loading conditions, (2) model analysis for launch and orbital configurations, (3) flight loads analysis, (4) test simulation analysis to verify models, (5) kinematic analysis of deployment/retraction sequences, and (6) structural-thermal-optical program analysis. In addition to these approaches, payload verification programs are being developed in the thermal-vacuum area. These include the exposure to extreme temperatures, temperature cycling, thermal-balance testing and thermal-vacuum testing.

Keegan, W. B.↗

Results of a space shuttle pulme impingement investigation at stage separation in the NASA-MSFC impulse base flow facility

Results are presented for an experimental space shuttle stage separation plume impingement program conducted in the NASA-Marshall Space Flight Center's impulse base flow facility (IBFF). Major objectives of the investigation were to: (1)determine the degree of dual engine exhaust plume simulation obtained using the equivalent engine; (2) determine the applicability of the analytical techniques; and (3) obtain data applicable for use in full-scale studies. The IBFF tests determined the orbiter rocket motor plume impingement loads, both pressure and heating, on a 3 percent General Dynamics B-15B booster configuration in a quiescent environment simulating a nominal staging altitude of 73.2 km (240,00 ft). The data included plume surveys of two 3 percent scale orbiter nozzles, and a 4.242 percent scaled equivalent nozzle - equivalent in the sense that it was designed to have the same nozzle-throat-to-area ratio as the two 3 percent nozzles and, within the tolerances assigned for machining the hardware, this was accomplished.

Mccanna, R. W.↗

Analysis of helicopter rotor blade torsional oscillations due to stall

An analysis of stall-induced helicopter rotor blade torsional oscillations was carried out, the primary objectives being to predict the onset and severity of the oscillations and their relationship to aircraft and blade parameters. Blade flapping, flapwise bending, and torsional degrees of freedom were taken into account, with radial variation in aerodynamic loading determined from a previously developed dynamic stall model. Results of analyses were compared with data from flight tests of helicopters. Analyses were carried out while parametrically varying blade vibrational characteristics. It was found that the amplitudes of the higher harmonics of torsional oscillations can be significantly reduced by either reducing the torsional natural frequency or introducing viscous damping in the torsional degree of freedom. A preliminary investigation was conducted to determine the feasibility and practicality of alleviating the stall problem by means of boundary layer control. The results indicate that boundary layer control would be effective in reducing the higher harmonics of torsional oscillations due to stall and that its implementation would not require excessive power or suction rates.

Crimi, P.↗

A Comparison of Pressure Measurements Between a Full-Scale and a 1/6-Scale F/A-18 Twin Tail During Buffet

In 1993, tail buffet tests were performed on a full-scale, production model F/A-18 in the 80 x 120-foot Wind Tunnel at NASA Ames Research Center. Steady and unsteady pressures were recorded on both sides of the starboard vertical tail for an angle-of-attack range of 20 to 40 degrees and at a sideslip range of -1 6 to 16 degrees at freestream velocities up to 100 knots (Mach 0.15, Reynolds number 1.23 x 10(exp 7). The aircraft was equipped with removable leading edge extension (LEX) fences that are used in flight to reduce tail buffet loads. In 1995, tail buffet tests were performed on a 1/6-scale F-18 A/B model in the Transonic Dynamics Tunnel (TDT) at NASA Langley Research Center. Steady and unsteady pressures were recorded on both sides of both vertical tails for an angle-of-attack range of 7 to 37 degrees at freestream velocities up to 65 knots (Mach 0.10). Comparisons of steady and unsteady pressures and root bending moments are presented for these wind-tunnel models for selected test cases. Representative pressure and root bending moment power spectra are also discussed, as are selected pressure cross-spectral densities.

Moses, Robert W.↗

A Comparison of Pressure Measurements Between a Full-Scale and a 1/16-Scale F/A-18 Twin Tail During Buffet

In 1993, tail buffet tests were performed on a full-scale, production model F/A-18 in the 80-by-120 Foot Wind Tunnel at NASA Ames Research Center. Steady and unsteady pressures were recorded on both sides of the starboard vertical tail for an angle of attack range of 20 to 40 degrees and at a sideslip range of -16 to 16 degrees at freestream velocities up to 100 knots (Mach 0.15, Reynolds number 1.23 x 10(exp 7)). The aircraft was equipped with removable leading edge extension (LEX) fences that are used in flight to reduce tail buffet loads. In 1995, tail buffet tests were performed on a 1/6-scale F-18 A/B model in the Transonic Dynamics Tunnel (TDT) at NASA Langley Research Center. Steady and unsteady pressures were recorded on both sides of both vertical tails for an angle-of-attack range of 7 to 37 degrees at freestream velocities up to 65 knots (Mach 0.10). Comparisons of steady and unsteady pressures and root bending moments are presented for these wind-tunnel models for selected test cases. Representative pressure and root bending moment power spectra are also discussed, as are selected pressure cross-spectral densities.

Moses, Robert W.↗

Spin Tunnel Investigation of a 1/30 Scale Model of the North American A-5A Airplane

An investigation has been made in the Langley spin tunnel to determine the erect and inverted spin and recovery characteristics of a 1/30-scale dynamic model of the North American A-5A airplane. Tests were made for the basic flight design loading with the center of gravity at 30-percent mean aerodynamic chord and also for a forward position and a rearward position with the center of gravity at 26-percent and 40-percent mean aerodynamic chord, respectively. Tests were also made to determine the effect of full external wing tanks on both wings, and of an asymmetrical condition when only one full tank is carried.

Lee, Henry A.↗

Spin-Tunnel Investigation of a 1/30-Scale Model of the North American A-5 Airplane

An investigation has been made to determine the erect and. inverted spin and recovery characteristics of a 1/30-scale dynamic model of the North American A-5A airplane. Tests were made for the basic flight design loading with the center of gravity at 30-percent mean aerodynamic chord and also for a forward position and a rearward position with the center of gravity at 26-percent and 40-percent mean aerodynamic chord, respectively. Tests were also made to determine the effect of full external wing tanks on both wings, and of an asymmetrical condition when only one full tank is carried.

Lee, Henry A.↗

Aeroservoelastic Testing of Free Flying Wind Tunnel Models Part 1: A Sidewall Supported Semispan Model Tested for Gust Load Alleviation and Flutter Suppression

of a two part document. Part 2 is titled: "Aeroservoelastic Testing of Free Flying Wind Tunnel Models, Part 2: A Centerline Supported Fullspan Model Tested for Gust Load Alleviation." A team comprised of the Air Force Research Laboratory (AFRL), Northrop Grumman, Lockheed Martin, and the NASA Langley Research Center conducted three aeroservoelastic wind tunnel tests in the Transonic Dynamics Tunnel to demonstrate active control technologies relevant to large, flexible vehicles. In the first of these three tests, a semispan, aeroelastically scaled, wind tunnel model of a flying wing SensorCraft vehicle was mounted to a force balance to demonstrate gust load alleviation. In the second and third tests, the same wing was mated to a new, multi-degree of freedom, sidewall mount. This mount allowed the half-span model to translate vertically and pitch at the wing root, allowing better simulation of the full span vehicle's rigid body modes. Gust load alleviation (GLA) and Body freedom flutter (BFF) suppression were successfully demonstrated. The rigid body degrees-of-freedom required that the model be flown in the wind tunnel using an active control system. This risky mode of testing necessitated that a model arrestment system be integrated into the new mount. The safe and successful completion of these free flying tests required the development and integration of custom hardware and software. This paper describes the many systems, software, and procedures that were developed as part of this effort.

Scott, Robert C.↗

Strain Rate Sensitivity of Epoxy Resin in Tensile and Shear Loading

The mechanical response of E-862 and PR-520 resins is investigated in tensile and shear loadings. At both types of loading the resins are tested at strain rates of about 5x10(exp 5), 2, and 450 to 700 /s. In addition, dynamic shear modulus tests are carried out at various frequencies and temperatures, and tensile stress relaxation tests are conducted at room temperature. The results show that the toughened PR-520 resin can carry higher stresses than the untoughened E-862 resin. Strain rate has a significant effect on the response of both resins. In shear both resins show a ductile response with maximum stress that is increasing with strain rate. In tension a ductile response is observed at low strain rate (approx. 5x10(exp 5) /s), and brittle response is observed at the medium and high strain rates (2, and 700 /s). The hydrostatic component of the stress in the tensile tests causes premature failure in the E-862 resin. Localized deformation develops in the PR-520 resin when loaded in shear. An internal state variable constitutive model is proposed for modeling the response of the resins. The model includes a state variable that accounts for the effect of the hydrostatic component of the stress on the deformation.

Gilat, Amos↗

Correlation Results for a Mass Loaded Vehicle Panel Test Article Finite Element Models and Modal Survey Tests

High-fidelity Finite Element Models (FEMs) were developed to support a recent test program at Marshall Space Flight Center (MSFC). The FEMs correspond to test articles used for a series of acoustic tests. Modal survey tests were used to validate the FEMs for five acoustic tests (a bare panel and four different mass-loaded panel configurations). An additional modal survey test was performed on the empty test fixture (orthogrid panel mounting fixture, between the reverb and anechoic chambers). Modal survey tests were used to test-validate the dynamic characteristics of FEMs used for acoustic test excitation. Modal survey testing and subsequent model correlation has validated the natural frequencies and mode shapes of the FEMs. The modal survey test results provide a basis for the analysis models used for acoustic loading response test and analysis comparisons

Maasha, Rumaasha↗

The scratch test - Different critical load determination techniques

Different critical load determination techniques such as microscopy, acoustic emission, normal, tangential, and lateral forces used for scratch test evaluation of complex or multilayer coatings are investigated. The applicability of the scratch test to newly developed coating techniques, systems, and applications is discussed. Among the methods based on the use of a physical measurement, acoustic emission detection is the most effective. The dynamics ratio between the signals below and above the critical load for the acoustic emission (much greater than 100) is well above that obtained with the normal, tangential, and lateral forces. The present commercial instruments are limited in load application performance. A scratch tester able to apply accurate loads as low as 0.01 N would probably overcome most of the actual limitations and would be expected to extend the scratch testing technique to different application fields such as optics and microelectronics.

Sekler, J.↗

Simulation of aircraft crash and its validation

NASA Langley Research Center is engaged in an extensive research and development task aimed at providing the general aviation industry with reliable crashworthy airframe design technology. This paper describes the full-scale crash tests of general aviation airplanes being conducted to generate data on simulated crashes and to study the nonlinear dynamic behavior of aircraft structures. Analytical techniques under development for predicting nonlinear behavior of general airframe structures under crash-loading conditions are also described. Data are presented from the full-scale crash tests as well as comparison of analytical predictions with experimental results on some simplified structures.

Hayduk, R. J.↗

Analysis of validation tests of the Langley pilot transonic cryogenic tunnel

A pilot transonic cryogenic pressure tunnel has recently been developed and proof tested at the NASA Langley Research Center. In addition to providing an attractive method for obtaining high Reynolds number results at moderate aerodynamic loadings and tunnel power, this unique tunnel allows the independent determination of the effects of Reynolds number, Mach number, and dynamic pressure (aeroelasticity) on the aerodynamic characteristics of the model under test. The proof of concept experimental and theoretical studies are briefly reviewed. Experimental results obtained on both two- and three-dimensional models have substantiated that cryogenic test conditions can be set accurately and that cryogenic gaseous nitrogen is a valid test medium.

Ray, E. J.↗

Dynamic Loads Generation for Multi-Point Vibration Excitation Problems

A random-force method has been developed to predict dynamic loads produced by rocket-engine random vibrations for new rocket-engine designs. The method develops random forces at multiple excitation points based on random vibration environments scaled from accelerometer data obtained during hot-fire tests of existing rocket engines. This random-force method applies random forces to the model and creates expected dynamic response in a manner that simulates the way the operating engine applies self-generated random vibration forces (random pressure acting on an area) with the resulting responses that we measure with accelerometers. This innovation includes the methodology (implementation sequence), the computer code, two methods to generate the random-force vibration spectra, and two methods to reduce some of the inherent conservatism in the dynamic loads. This methodology would be implemented to generate the random-force spectra at excitation nodes without requiring the use of artificial boundary conditions in a finite element model. More accurate random dynamic loads than those predicted by current industry methods can then be generated using the random force spectra. The scaling method used to develop the initial power spectral density (PSD) environments for deriving the random forces for the rocket engine case is based on the Barrett Criteria developed at Marshall Space Flight Center in 1963. This invention approach can be applied in the aerospace, automotive, and other industries to obtain reliable dynamic loads and responses from a finite element model for any structure subject to multipoint random vibration excitations.

Shen, Lawrence↗

Impact dynamics research on composite transport structures

The experimental and analytical efforts being undertaken to investigate the response of composite and aluminum structures under crash loading conditions were reviewed. A Boeing 720 airplane was used in the controlled-impact demonstration test. Energy absorption of composite materials, the tearing of fuselage skin panels, the friction and abrasion behavior of composite skins, and the crushing behavior and dynamic response of composite beams were among the topics addressed.

Carden, H. D.↗