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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 415 records · Page 23
All sourcesNASA NTRSDOE OSTI
DOE OSTI2020

Rheological behavior of neat and carbon fiber-reinforced poly(ether ketone ketone) for extrusion deposition additive manufacturing

To develop new materials for extrusion additive manufacturing (AM) systems, a fundamental understanding of rheological properties is essential to correlate the effect of processing on material structure and its properties. In this work, the rheological properties of five different grades of neat and carbon fiber (CF)-reinforced poly(ether ketone ketone) are reported. Rheological properties are essential to understand the effect of reinforcing fibers and AM process parameters such as time, temperature, environment, and shear rate on flow behavior during processing. Small-amplitude oscillatory shear tests and steady shear tests indicated neat grades to exhibit less increase in viscosity over time when processed in air than the CF-filled grades. The filled grades showed greater shear thinning and lower sensitivity to temperature. Altogether, this rheological analysis provides a broad framework for determining appropriate processing conditions for extrusion deposition AM of such high-temperature polymer systems.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Highly Stable Battery Pack via Insulated, Reinforced, Buckling-Enabled Interconnect Array

This work describes a flexible and stretchable battery pack configuration that exhibits highly stable performance under large deformation up to 100% biaxial stretching. Using stress-enduring printable inks and serpentine interconnects, the new screen-printing route offers an attractive solution for converting rigid battery units into a flexible, stretchable energy storage device. Coin-cell lithium ion batteries are thus assembled onto the island regions of a screen-printed, buckling-enabled, polymer-reinforced interconnect “island-bridge” array. Most of the strain on the new energy-storage device is thus accommodated by the stress-enduring serpentine structures, and the array is further reinforced by mechanically strong “backbone” layers. Battery pack arrays are assembled and tested under different deformation levels, demonstrating a highly stable performance (<2.5% change) under all test conditions. Additionally, a light emitting diode band powered by the battery pack is tested on-body, showing uninterrupted illumination regardless of any degrees of deformation. Moreover, battery-powered devices that are ultrastable under large deformation can be easily fabricated by incorporating different electronics parts such as sensors or integrated circuits on the same platform. Such ability to apply traditionally rigid, bulky lithium ion batteries onto flexible and stretchable printed surfaces holds considerable promise for diverse wearable applications.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Punching behavior of BubbleDeck type reinforced concrete slabs

Abstract The BubbleDeck type slab (BD) is a reinforced concrete (RC) flat slab that includes recycled plastic hollow spheres (RPHS) in its core for decreasing its dead weight. However, punching capacity of BD slabs can be a critical aspect, thereby this work is devoted to assess experimentally its punching behavior. An experimental program composed of four real scale prototypes, representative of RC flat slabs in punching loading conditions, was carried out. Two of these slabs are of BD type, while the other two do not include the RPHS system, herein denominated as RC solid slab (SS). The test results show that all the tested slabs failed in punching after the occurrence of yield initiation of the flexural reinforcement. The punching capacity and the deflection at failure of BD type slab has decreased up to 14% and up to 44%, respectively, when compared to the corresponding SS type slab. A relatively small ductility index was obtained (between 1.51 and 2.65). In BD type slabs, the punching failure surface had tendency to propagate through the RPHS, at an inclination angle of about 45°.

Nicácio, Wanderley G.↗
DOE OSTI2020

OpenGraphGym: A Parallel Reinforcement Learning Framework for Graph Optimization Problems

This paper presents an open-source, parallel AI environment (named OpenGraphGym) to facilitate the application of reinforcement learning (RL) algorithms to address combinatorial graph optimization problems. This environment incorporates a basic deep reinforcement learning method, and several graph embeddings to capture graph features, it also allows users to rapidly plug in and test new RL algorithms and graph embeddings for graph optimization problems. This new open-source RL framework is targeted at achieving both high performance and high quality of the computed graph solutions. This RL framework forms the foundation of several ongoing research directions, including 1) benchmark works on different RL algorithms and embedding methods for classic graph problems; 2) advanced parallel strategies for extreme-scale graph computations, as well as 3) performance evaluation on real-world graph solutions.

Zheng, Weijian↗
DOE OSTI2022

A Study on Efficient Reinforcement Learning Through Knowledge Transfer

Although Reinforcement Learning (RL) algorithms have made impressive progress in learning complex tasks over the past years, there are still prevailing short-comings and challenges. Specifically, the sample-inefficiency and limited adaptation across tasks often make classic RL techniques impractical for real-world applications despite the gained representational power when combining deep neural networks with RL, known as Deep Reinforcement Learning (DRL). Recently, a number of approaches to address those issues have emerged. Many of those solutions are based on smart DRL architectures that enhance single task algorithms with the capability to share knowledge between agents and across tasks by introducing Transfer Learning (TL) capabilities. Here this survey addresses strategies of knowledge transfer from simple parameter sharing to privacy preserving federated learning and aims at providing a general overview of the field of TL in the DRL domain, establishes a classification framework, and briefly describes representative works in the area.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2022

Exploiting chitosan to improve the interface of nanocellulose reinforced polymer composites

Cellulose nanofibrils (CNFs) have been widely used as a nanofiller for polymer composite reinforcement due to their excellent mechanical properties. However, CNF is produced in water and needs to be dried prior to use in composite materials. The presence of hydroxyl groups on the surface of CNF creates strong hydrogen bonding that makes it difficult and costly to dry. Additionally, the hydrophilicity at the fiber surface results in agglomeration of CNFs within many polymer matrices. In this study, chitosan (CS) was co-precipitated with CNF to produce a dual-bonding filler for use in poly (lactic acid) (PLA) composites. CS promotes improved interfacial interaction within the polymer matrix by forming strong hydrogen bonds with the CNF and potential covalent bonds with the PLA. Finally, the results confirmed that the addition of a small amount of CS significantly improved the mechanical properties compared to PLA + CNF composites and neat PLA. The detailed study of the PLA + CNF/CS composites reveals the synergetic effect of the hydrogen and covalent bonding mechanism for PLA reinforcement.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2017

Local Erosion of the Channel After Reinforcement of the Millrace of the Votkinsk Hydroelectric Power Plant

Changes during operation in the state of the segment where concrete reinforcement of the water channels of the Votkinsk hydroelectric plant join the Kama River are examined. The reasons for erosion during the 1990’s, including lowering of the water levels in the lower millrace, are examined. It is noted that after reinforcement of the hopper during 1998 – 2000, the state of this segment remains satisfactory and does not threaten the safety of the equipment.

42 ENGINEERING↗
DOE OSTI2018

A Comparative Study of Doum fiber and Shrimp Chitin Based Reinforced Low Density Polyethylene Biocomposites

The aim of this paper was to study the effects of reinforcing low density polyethylene (LDPE) by using bio-fillers (Doum cellulose or Shrimp chitin) on the mechanical properties. Both, Doum cellulose extracted frsom Doum leaves and Shrimp chitin extracted from shrimp co-products were compounded with LPDE without and with compatibilizer. The biocomposites were prepared by melt blending in a twin-screw extruder. Torsion and flexural tests were performed to investigate the impact of each reinforcement on the biocomposite mechanical properties. The SEM was carried out to study the filler/polymer interface adhesion. The present study has demonstrated that Doum fibers and shrimp chitin succeed in improving the mechanical properties of LPDE bio-composites. The results also showed that the use of maleic anhydride-grafted polyethylene as a compatibilizer improves filler adhesion/matrix and mechanical properties. This study exhibits that polyethylene composites based on Doum fibers or shrimp chitin can be used to replace the polyethylene materials in several fields like packaging and automotive industries.

36 MATERIALS SCIENCE↗
DOE OSTI2018

End-Of-Life Textiles as Reinforcements in Biocomposites

A number of attempts have been made to recycle cotton/polyester blend woven fabrics after use; however, most of these fabrics are disposed of in landfills. Major part of these blend fabrics are not recycled due to complexity of the fibre arrangement and cannot be separated economically. This study shows that these discarded woven fabrics could be directly used as reinforcements in composites without fibre separation. Uniform alignment in the woven fabric provided consistent properties to the composites. The fabrics were reinforced by soybean-based-bioresins to produce biocomposites. The composites were analysed for mechanical, thermal, viscoelastic and morphological properties. Porosity and wettability of the composites were also evaluated. Results demonstrate that the tensile strength and modulus of over 100 and 10 MPa, respectively, can be obtained without any fibre treatment. Furthermore, impact strength over 70 kJ/m{sup 2} was obtained without any chemical treatment on fibres. The porosity of the composites produced was less than 9 vol%. Additionally, the fabrics were treated with alkali in order to improve the fibre–matrix interface and the composite properties were studied. From the economical perspective, these composites can be produced at a low cost as the major component is available for free or low cost.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Assessment and Response of Treated Cocos nucifera Reinforced Toughened Epoxy Composite Towards Fracture and Viscoelastic Properties

The current research work is dedicated to addressing the fibre orientation problem and environmental issues through the development of micron-sized coir particle reinforced epoxy composite with enhanced fracture toughness and viscoelastic properties. A ‘specific grade’ standard epoxy adhesive based polymer composite is produced with reinforcement of surface modified coir particle filler. The surface modification on raw coir filler is carried out by NaOH and confirmed by Fourier transform infrared spectroscopy (FTIR), X-ray diffractogram and thermogravimetric analysis (TGA). The reduced intensity of hydroxide functional group as well as the enhanced thermal stability of surface modified coir filler is observed by FTIR and TGA respectively. The properties of produced composite samples are investigated by tensile test with low to high strain rate, fracture toughness test and dynamic mechanical analysis. The investigation revealed an improvement in tensile strength, fracture toughness and storage modulus values of toughened coir–epoxy composite with filler loading. The maximum value of ultimate tensile strength, modulus of elasticity and fracture toughness were 27.58 MPa, 0.738 GPa and 1.792 MPa m{sup 1/2}. The constraints like strain rate and filler content demarcated some critical effects on tensile strength, Young’s modulus and modulus of rupture. The research work suggests the applicability of the developed material as household items, replacement of timber product for indoor and outdoor decorations.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2018

Effect of Hydrothermal Aging on Injection Molded Short Jute Fiber Reinforced Poly(Lactic Acid) (PLA) Composites

This work focused on the durability of short jute fiber reinforced poly(lactic acid) (PLA) composites in distilled water at different temperatures (23, 37.8 and 60 °C). Morphological, thermal and mechanical properties (tensile, flexural, and impact) of jute/PLA composites were investigated before and after aging. Different from traditional synthetic fiber reinforced polymer composites, the stability of jute/PLA composites in water was significantly influenced by hydrothermal temperature. The mechanical properties of the composites and molecular weight of PLA matrix declined quickly at 60 °C, however, this process was quite slower at temperatures of 23 and 37.8 °C. Impact properties of the composites were hardly decreased, but the tensile and flexural properties suffered a drop though to various degrees with three degradation stages at 23 and 37.8 °C. The poor interface of composites and the degradation of PLA matrix were the main damage mechanism induced by hydrothermal aging. Furthermore, considering the hydrolysis of PLA matrix, the cleavage of PLA molecular chain in different aging time was quantitatively investigated for the first time to illustrate hydrolysis degree of PLA matrix at different aging time.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Experimental and Theoretical Research into Dynamic Loading of Tungsten Porous Alloy with Reinforcing Agent

The paper studies the behavior of ceramic porous tungsten alloy with reinforcing agents under the shock-wave loading conditions. Penetrating capacity of tungsten kinetic energy projectiles is calculated and experimentally investigated during their high-speed impacts on steel plates. It is shown that the increased penetration depth of tungsten projectiles exceeds that of the prototype with relevant weight and size, made of tungsten-nickel-iron cast alloy. A mathematical model is developed together with the design technique of the behavior of tungstennickel-iron-cobalt metal foams alloyed with boron carbide, tungsten titanium carbide and tungsten carbide during the high-speed impact interaction. The composite ceramic material is described here as a porous medium. The matrix of this medium is a homogeneous two-phase mixture of the tungsten-nickel-iron-cobalt system and reinforcing agents added in the required proportions.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of Nano-Y{sub 2}O{sub 3} on Microstructure and Crack Formation in Laser Direct-Deposited In Situ Particle-Reinforced Fe-Based Coatings

In situ hard-particle-reinforced Fe-based composite coatings were prepared on Q235 steel substrates by direct laser deposition using Fe-based alloy powders containing 2 wt.% B, 3 wt.% Si and 1-3 wt.% nano-Y{sub 2}O{sub 3}. The microstructures, phase compositions, hardnesses and wear resistances of the deposited coatings with different nano-Y{sub 2}O{sub 3} contents were studied using metallographic microscopy, scanning electron microscopy, x-ray diffraction, transmission electron microscopy, microhardness tests and pin-on-disk abrasion tests (MMW-1A), respectively. The results showed that the appropriate addition of Y{sub 2}O{sub 3} played a role in grain refinement and in decreasing the number of brittle phases and impurity elements in the grain boundaries. Consequently, the number of cracks in the laser-deposited coating also decreased. The Fe-based composite coatings were mainly composed of α-Fe, γ-Fe and in situ-produced reinforced particle phases, such as Cr{sub 23}C{sub 6}, Cr{sub 7}C{sub 3}, (Cr, Fe){sub 7}C{sub 3}, Fe{sub 2}B, and CrFeB. When the content of nano-Y{sub 2}O{sub 3} was 2 wt.%, a Fe-based composite coating with a thickness of 4 mm that was free of cracks was obtained, and its surface hardness reached 650HV. Moreover, the wear resistance of the coating with 2 wt.% nano-Y{sub 2}O{sub 3} was the best among the samples studied. The presence of nano-Y{sub 2}O{sub 3} increased the solubility of Cr and Si in the solid solution, which eliminated the residual austenite region, and as a result, the phase transformation from γ-Fe to α-Fe was restrained and the transformation stress was also limited, thereby decreasing the probability of cracks in the coatings.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2017

Abnormal Transient Liquid Phase Bondability of High-Volume Fraction SiC Particle-Reinforced A356 Composite for Cu Interlayer and the Interlayer Improvement Routes

Features of transient liquid phase (TLP) bondability of high-volume fraction (70 vol.%) SiC particle-reinforced A356 composite for popular Cu interlayer were investigated. Although Cu foil was melted, molten Cu was completely expulsed, indicating that the numerous SiC particles significantly deteriorated wettability not only at particle/braze metal (P/M) interface, but also at the matrix/braze metal (M/M) interface. For the reason of poor wettability at P/M interface, a model showing there is a “window period” for actual wetting reaction (allowing liquid phase to be in contact with surficial SiC particles) much shorter than nominal isothermal solidification time during TLP bonding of the composite containing sintered ceramic preform was proposed. For the poor wettability at M/M interface, both size effect of too small matrix unit (2 ~ 20 μm) and restraint effect of the rigid porous ceramic preform on suppressing oxide film crack on the small matrix unit surface were proposed. Thus, chemical route to disrupt oxide film on the small matrix unit surface should be preferred in braze composition design. For example, Al-27Cu-5Si-2Mg-1Ti braze was developed by co-addition of Mg and Ti to improve wettability and to in situ reinforce bond seam, respectively; Ti also could remedy Mg loss for improving wettability.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Corrosion Investigation of Zinc–Aluminum Alloy (ZA-27) Matrix Reinforced with In Situ Synthesized Titanium Carbide Particle Composites

ZA-27 alloy matrix composites comprised of different volume fractions of TiC particles as reinforcement phase were synthesized by in situ technique. Microstructural, hardness and electrochemical analysis were performed on these samples along with the base ZA-27 alloy to assess any beneficial effect of making the composites over the base alloy. It was observed that hardness increases in composites as compared to the base alloy. However, hardness of the composite reduces on increasing the reinforcement percentage. Corrosion behavior was investigated by using Tafel and EIS plots in 3.5 wt.% NaCl solution at room temperature for all the samples. The results showed increase in corrosion resistance for composites than that of base alloy. However, ZA27 + 5%TiC composite showed better results as compared to that of ZA27 + 10%TiC composite. The decreased property of ZA27 + 10%TiC composite is because of the agglomeration of particles and also by the formation of galvanic cell.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Nickel-Coated Super-Aligned Carbon Nanotube Reinforced Copper Composite for Improved Strength and Conductivity

Nickel (Ni)-coated super-aligned carbon nanotube (SACNT) films-reinforced copper (Cu) matrix composites were fabricated by electrodeposition. The microstructure, mechanical property and electrical conductivity of the prepared composites have been studied systematically. The results show that the mechanical properties of SACNT/Cu were significantly improved by coating SACNT with Ni. When the volume fraction of SACNT is 10.0%, the tensile strength and yield strength of the composite can reach 477.8 and 295.5 MPa, respectively, corresponding to 147 and 170% improvement compared to pure Cu prepared by the same method. Meanwhile, due to the super-aligned arrangement of SACNTs and the homogeneous distribution of Ni, which is not mixing or dissolving with Cu, the conductivities of all the Ni-coated SACNT-reinforced Cu composites are above 58% IACS, which is about 4 times higher than the results in previous research. The enhancement of the strength of the SACNT/Cu composites comes from the combined contribution of load transfer and grain refinement strengthening.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Structural, Mechanical, and Electrical Behavior of Ceramic-Reinforced Copper Metal Matrix Hybrid Composites

This article presents the structural, mechanical, and electrical behavior of ceramic-reinforced copper metal matrix hybrid composites developed by stir-casting technique. Commercial copper was used as matrix, and different weight percentages of boron carbide (B{sub 4}C), with constant weight percentage of tungsten carbide, boron nitride, and chromium, were used as reinforcements. Copper hybrid composites were characterized by high-resolution x-ray diffraction, optical microscope, scanning electron microscope, energy-dispersive analysis of x-ray, high-resolution scanning electron microscope, and Fourier transform infrared spectroscopy. Density, hardness, tensile strength, compressive strength, and electrical conductivity were also analyzed. These hybrid composites show improved mechanical properties such as hardness, tensile strength, and compressive strength, while relatively lower density and electrical conductivity were observed.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Additive manufacturing of two-phase lightweight, stiff and high damping carbon fiber reinforced polymer microlattices

Carbon fiber reinforced polymer (CFRP) composite is known for its high stiffness-to-weight ratio and hence is of great interest in several engineering fields such as aerospace, automotive, defense, etc. However, such a composite is not suitable for energy dissipation as failure occurs with very little or no plastic deformation. Herein, we present an extendable multi-material projection microstereolithography process capable of producing carbon-fiber-reinforced cellular materials that achieve simultaneously high specific stiffness and damping coefficient. Inspired by the upper bounds of stiffness-loss coefficient in a two-phase composite, we designed and additively manufactured CFRP microlattices with soft phases architected into selected stiff-phase struts. Our results, confirmed by experimental and analytical calculations, revealed that the damping performance can be significantly enhanced by the addition of only a small fraction of the soft phase. The presented design and additive manufacturing strategy allow for optimizing mutually exclusive properties. As a result, these CFRP microlattices achieved high specific stiffness comparable to commercial CFRP, technical ceramics, and composites, while being dissipative like elastomers.

36 MATERIALS SCIENCE↗