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At least 415 records · Page 23

Introduction to the Space Transportation System

A new space transportation concept which is consistent with the need for more cost effective space operations has been developed. The major element of the Space Transportation System (STS) is the Space Shuttle. The rest of the system consists of a propulsive stage which can be carried within the space shuttle to obtain higher energy orbits. The final form of this propulsion stage will be called the Space Tug. A third important element, which is not actually a part of the STS since it has no propulsive capacity, is the Space Laboratory. The major element of the Space Shuttle is an aircraft-like orbiter which contains the crew, the cargo, and the liquid rocket engines in the rear.

Wilson, R. G.↗

Unsteady flow in cavitating turbopumps

Unsteady flow in a cavitating axial inducer pump is analyzed with the help of a simple two-dimensional cascade model. This problem was motivated by a desire to study the effect of unsteady cavitation on the so-called POGO instability in the operation of liquid rocket engines. Here, an important feature is a closed loop coupling between several different modes of oscillation, one of which is due to the basic unsteady characteristics of the cavitation itself. The approaching and leaving flow velocities up- and downstream of the inducer oscillate, and the cavity-blade system participates dynamically with the basic pulsating flow. In the present work, attention is focused on finding a transfer matrix that relates the set of upstream variables to those downstream. This quantity, which is essentially equivalent to cavitation compliance in the quasi-static analyses, is found to be complex and frequency dependent.

Kim, J. H.↗

LOX cooled thrust chamber technology developments

An experimental LOX heat-transfer study and a LOX-cooled thrust-chamber demonstration program are summarized. Heat transfer to supercritical oxygen was investigated at 17 to 34.5 MPa (2460 to 5000 psia), and heat fluxes up to 90 MW/sq m (55 Btu/sq in.-sec). Experimental data obtained previously were correlated along with these recent data, and a design equation was derived which correlates 95% of the data within + or - 30%. Liquid-oxygen-cooled thrust chambers have been designed using this correlation and are currently being fabricated. A test program is planned for evaluating the LOX-cooled design concept using NASA test facilities. The purpose of these tests is to verify the LOX cooling correlation in a high-pressure liquid rocket engine and to determine the effects of a LOX coolant leak.

Spencer, R. G.↗

High performance dash-on-warning air mobile missile system

Because fixed missile bases have become increasingly vulnerable to strategic nuclear attack, an air-mobile missile system is proposed, whereby ICBMs can be launched from the hold of large subsonic aircraft following a missile-assisted supersonic dash of the aircraft to a safe distance from their base (about 50 n mi). Three major categories of vehicle design are presented: staged, which employs vertical take-off and a single solid rocket booster similar to that used on the Space Shuttle; unstaged, which employs vertical take-off and four internally-carried reusable liquid rocket engines; and alternative concepts, some using horizontal take-off with duct-burning afterburners. Attention is given to the economics of maintaining 200 ICBMs airborne during an alert (about $600 million for each fleet alert, exclusive of acquisition costs). The chief advantages of the system lie in its reduced vulnerability to suprise attack, because it can be launched on warning, and in the possibility for recall of the aircraft if the warning proves to be a false alarm.

Hague, D. S.↗

Performance of a transpiration-regenerative cooled rocket thrust chamber

The analysis, design, fabrication, and testing of a liquid rocket engine thrust chamber which is gas transpiration cooled in the high heat flux convergent portion of the chamber and water jacket cooled (simulated regenerative) in the barrel and divergent sections of the chamber are described. The engine burns LOX-hydrogen propellants at a chamber pressure of 600 psia. Various transpiration coolant flow rates were tested with resultant local hot gas wall temperatures in the 800 F to 1400 F range. The feasibility of transpiration cooling with hydrogen and helium, and the use of photo-etched copper platelets for heat transfer and coolant metering was successfully demonstrated.

Valler, H. W.↗

A shock wave capability for the improved Two-Dimensional Kinetics (TDK) computer program

The Two Dimensional Kinetics (TDK) computer program is a primary tool in applying the JANNAF liquid rocket engine performance prediction procedures. The purpose of this contract has been to improve the TDK computer program so that it can be applied to rocket engine designs of advanced type. In particular, future orbit transfer vehicles (OTV) will require rocket engines that operate at high expansion ratio, i.e., in excess of 200:1. Because only a limited length is available in the space shuttle bay, it is possible that OTV nozzles will be designed with both relatively short length and high expansion ratio. In this case, a shock wave may be present in the flow. The TDK computer program was modified to include the simulation of shock waves in the supersonic nozzle flow field. The shocks induced by the wall contour can produce strong perturbations of the flow, affecting downstream conditions which need to be considered for thrust chamber performance calculations.

Nickerson, G. R.↗

Development of the platelet micro-orifice injector

For some time to come, liquid rocket engines will continue to provide the primary means of propulsion for space transportation. The injector represents a key to the optimization of engine and system performance. The present investigation is concerned with a unique injector design and fabrication process which has demonstrated performance capabilities beyond that achieved with more conventional approaches. This process, which is called the 'platelet process', makes it feasible to fabricate injectors with a pattern an order of magnitude finer than that obtainable by drilling. The fine pattern leads to an achievement of high combustion efficiencies. Platelet injectors have been identified as one of the significant technology advances contributing to the feasibility of advanced dual-fuel booster engines. Platelet injectors are employed in the Space Shuttle Orbit Maneuvering System (OMS) engines. Attention is given to injector design theory as it relates to pattern fineness, a description of platelet injectors, and test data obtained with three different platelet injectors.

La Botz, R. J.↗

Atomization and Mixing Study

The primary objective was the obtainment of atomization and mixing performance data for a variety of typical liquid oxygen/hydrocarbon injector element designs. Such data are required to establish injector design criteria and to provide critical inputs to liquid rocket engine combustor performance and stability analysis, and computational codes and methods. Deficiencies and problems with the atomization test equipment were identified, and action initiated to resolve them. Test results of the gas/liquid mixing tests indicated that an assessment of test methods was required. A series of 71 liquid/liquid tests were performed.

Ferrenberg, A.↗

Research and technology, fiscal year 1986, Marshall Space Flight Center

The Marshall Space Flight Center is continuing its vigorous efforts in space-related research and technology. Extensive activities in advanced studies have led to the approval of the Orbital Maneuvering Vehicle as a new start. Significant progress was made in definition studies of liquid rocket engine systems for future space transportation needs and the conceptualization of advanced laucnch vehicles. The space systems definition studies have brought the Advanced X-ray Astrophysics Facility and Gravity Probe-B to a high degree of maturity. Both are ready for project implementation. Also discussed include significant advances in low gravity sciences, solar terrestrial physics, high energy astrophysics, atmospheric sciences, propulsion systems, and on the critical element of the Space Shuttle Main Engine in particular. The goals of improving the productivity of high-cost repetitive operations on reusable transportation systems, and extending the useful life of such systems are examined. The research and technology highlighted provides a foundation for progress on the Hubble Space Telescope, the Space Station, all elements of the Space Transportation System, and the many other projects assigned to this Center.

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Materials compatibility with oxidizer-rich gases at elevated temperatures and pressure

An investigation of oxygen compatibility and resistance to ignition of candidate materials for use in a liquid rocket engine designed to incorporate an oxidizer rich preburner-LOX turbopump configuration was discussed. The program was divided into two basic tasks. The first task was to develop a preliminary design of an oxidizer turbopump preburner section complete with thermal and MS Parameter analyses and to develop a conceptual design of the main injector with a preliminary engine specification as the final product. The second task was directed totally at testing materials in oxygen-rich environments.

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Feasibility study using large ribbon parachutes, retrorockets, and hydrodynamic attenuation to recover liquid rocket boosters for the Space Shuttle

A new three-phase approach to recovery of the large liquid rocket boosters being studied for the Space Shuttle is proposed. The concept consists of a cluster of larger ribbon parachutes, retrorockets, and spar mode flotation. The two inert liquid rocket boosters weighing 115,000 lb to 183,000 lb descend from high altitude in a side-on coning attitude to 16,000 ft altitude where a cluster of large ribbon parachutes are deployed. The terminal velocity near water landing is 80 ft/sec. Retrorockets are used to decrease the velocity to about 40 ft/sec. The third phase is opening of the front end of the cylindrical rocket case to allow flooding to cushion impact and allow vertical flotation in the spar mode keeping the four expensive liquid rocket engines dry.

Pepper, William B.↗

Injector element characterization methodology

Characterization of liquid rocket engine injector elements is an important part of the development process for rocket engine combustion devices. Modern nonintrusive instrumentation for flow velocity and spray droplet size measurement, and automated, computer-controlled test facilities allow rapid, low-cost evaluation of injector element performance and behavior. Application of these methods in rocket engine development, paralleling their use in gas turbine engine development, will reduce rocket engine development cost and risk. The Alternate Turbopump (ATP) Hot Gas Systems (HGS) preburner injector elements were characterized using such methods, and the methodology and some of the results obtained will be shown.

Cox, George B., Jr.↗

Assessment of shock capturing schemes for resonant flows in nonlinear instability analysis

The paper presents computational assessment of advanced numerical schemes for nonlinear acoustic problems related to combustion instabilities in liquid rocket engines. Several time-accurate, shock capturing schemes have been evaluated on a benchmark, closed-end resonant pipe flow problem. It involves the numerical solution of inviscid, compressible gas dynamics equations to predict acoustic wave propagation, wave steepening, formation of shocks, acoustic energy dissipation and wave-wall reflection for several hundred wave cycles. It was demonstrated that high accuracy TVD type schemes can be used for direct, exact nonlinear analysis of combustion instability problems, preserving high harmonic energy content for long periods of time. The selected scheme was then applied to analyze the acoustic responses of resonant pipe-resonator, radial acoustic modes and hub-baffle configurations. Interesting observations of wave shape and damping characteristics have been drawn from presented computational studies.

Przekwas, A. J.↗

User's manual for rocket combustor interactive design (ROCCID) and analysis computer program. Volume 1: User's manual

The user's manual for the rocket combustor interactive design (ROCCID) computer program is presented. The program, written in Fortran 77, provides a standardized methodology using state of the art codes and procedures for the analysis of a liquid rocket engine combustor's steady state combustion performance and combustion stability. The ROCCID is currently capable of analyzing mixed element injector patterns containing impinging like doublet or unlike triplet, showerhead, shear coaxial, and swirl coaxial elements as long as only one element type exists in each injector core, baffle, or barrier zone. Real propellant properties of oxygen, hydrogen, methane, propane, and RP-1 are included in ROCCID. The properties of other propellants can easily be added. The analysis model in ROCCID can account for the influence of acoustic cavities, helmholtz resonators, and radial thrust chamber baffles on combustion stability. ROCCID also contains the logic to interactively create a combustor design which meets input performance and stability goals. A preliminary design results from the application of historical correlations to the input design requirements. The steady state performance and combustion stability of this design is evaluated using the analysis models, and ROCCID guides the user as to the design changes required to satisfy the user's performance and stability goals, including the design of stability aids. Output from ROCCID includes a formatted input file for the standardized JANNAF engine performance prediction procedure.

Muss, J. A.↗

User's manual for rocket combustor interactive design (ROCCID) and analysis computer program. Volume 2: Appendixes A-K

The appendices A-K to the user's manual for the rocket combustor interactive design (ROCCID) computer program are presented. This includes installation instructions, flow charts, subroutine model documentation, and sample output files. The ROCCID program, written in Fortran 77, provides a standardized methodology using state of the art codes and procedures for the analysis of a liquid rocket engine combustor's steady state combustion performance and combustion stability. The ROCCID is currently capable of analyzing mixed element injector patterns containing impinging like doublet or unlike triplet, showerhead, shear coaxial and swirl coaxial elements as long as only one element type exists in each injector core, baffle, or barrier zone. Real propellant properties of oxygen, hydrogen, methane, propane, and RP-1 are included in ROCCID. The properties of other propellants can be easily added. The analysis models in ROCCID can account for the influences of acoustic cavities, helmholtz resonators, and radial thrust chamber baffles on combustion stability. ROCCID also contains the logic to interactively create a combustor design which meets input performance and stability goals. A preliminary design results from the application of historical correlations to the input design requirements. The steady state performance and combustion stability of this design is evaluated using the analysis models, and ROCCID guides the user as to the design changes required to satisfy the user's performance and stability goals, including the design of stability aids. Output from ROCCID includes a formatted input file for the standardized JANNAF engine performance prediction procedure.

Muss, J. A.↗

Planar imaging of the mixing characteristics of a multi-element triplet injector

Planar light scattering has been used to investigate the turbulent mixing in a multi-element triplet injector at mixture ratio conditions typical of liquid rocket engine gas generators. Experiments were conducted at atmospheric pressure using air seeded with smoke particles to simulate the oxidizer flow and unseeded air to simulate the fuel. Data sets of 200 images (containing 122,000 simultaneous measurements each) of the instantaneous distribution of the scattered light were acquired at several positions throughout the flow. These images have been processed digitally to produce local distributions of the average and rms fluctuation of the mixture fraction. In addition, the spatial autocorrelation of the images has been calculated and analyzed to determine a mean length scale related to the large scale structures in the flow.

Makel, D. B.↗

Annual Health Monitoring Conference for Space Propulsion Systems, 2nd, Cincinnati, OH, Nov. 14, 15, 1990, Proceedings

This conference discusses health management systems for liquid rocket engines, signal processing of spectroscopic data for engine diagnostic applications, real-time diagnostics of the reusable rocket engine using on-line system identification, and nonlinear parameter estimation for rocket engine health monitoring. Plume diagnostics are considered including discussion on preliminary plume diagnostics on the SSME using video digitization techniques and baseline plume emmissions. The development of a Fabry-Perot Interferometer for rocket engine plumes is also considered. The topic of computational modeling is also discussed, addressing such topics as probabalistic dynamics of material loss in the SSME turbomachinery, state-variable modelling of fluid-dynamics processes, and a model for the SSME high pressure oxidizer turbopump shaft seal system. A discussion of sensor development includes the topics of sensor development for the rocket engine condition monitoring system and the heat flux measurements in SSME turbine blade tester.

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Ubiquitous condition monitoring - Key to networked-subsystem space propulsion systems

Various highlights of NASA's recently held space transportation propulsion and avionics symposia and the participation in this symposia by industry, the university community, and government organizations are discussed. The potential contributions of the integrated control and health monitoring (ICHM) field are considered. The goals of advanced ICHM technologies are reliability, operability, performance, and affordability. It is proposed that conventional liquid rocket engine configurations, characterized as noninteracting, stand-alone, compactly packaged and usually gimballed sets of hardware, can profit through embracing advanced ICHM capabilities.

Escher, William J. D.↗