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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 415 records · Page 23

The development of composite materials for spacecraft precision reflector panels

One of the critical technology needs for large precision reflectors required for future astrophysics and optical communications is in the area of structural materials. Therefore, a major area of the Precision Segmented Reflector Program at NASA is to develop lightweight composite reflector panels with durable, space environmentally stable materials which maintain both surface figure and required surface accuracy necessary for space telescope applications. Results from the materials research and development program at NASA Langley Research Center are discussed. Advanced materials that meet the reflector panel requirements are identified. Thermal, mechanical and durability properties of candidate materials after exposure to simulated space environments are compared to the baseline material.

Tompkins, Stephen S.↗

Making Lightweight Structures By Vapor Deposition

Technique developed for fabrication of stiff, strong, lightweight structures of silicon carbide or other materials by any of several deposition processes. Structures made by method can have complicated shapes. Ability to manufacture complex shape from pure deposited SiC useful and leads to new products in several fields. These lightweight structures used as backup structures for optical components, as structural components in automotive, aerospace, and outer space applications, and as lightweight parts of furniture for outer space.

Goela, Jitendra S.↗

Carbon-Fiber/Epoxy Tube Lined With Aluminum Foil

Carbon-fiber/epoxy composite tube lined with welded aluminum foil useful as part of lightweight heat pipe in which working fluid ammonia. Aluminum liner provides impermeability for vacuum seal, to contain ammonia in heat pipe, and to prevent flow of noncondensable gases into heat pipe. Similar composite-material tubes lined with foils also incorporated into radiators, single- and two-phase thermal buses, tanks for storage of cryogenic materials, and other plumbing required to be lightweight.

Gernet, Nelson J.↗

Materials for Power Transmission in Extreme Environments

NASA’s goal for a sustained human presence on the Moon and a future Lunar economy requires the development of novel power transmission materials for extreme environments. As an increasing number of public and private entities set their sights towards a future on the Moon, the demand for surface power will dramatically increase – potentially up to megawatt levels. A Lunar economy is envisioned to include a human habitat, manned and unmanned science exploration assets, excavation rovers and systems, and large-scale infrastructure construction such as solar arrays and power grids. A NASA trade study estimated that 1 to 3 km of power transmission lines (1 to 3 KV ac and dc) will be needed over time. Current high power and voltage SOA cables/wire can easily exceed 1 kg/m where mass is not as critical. Connectors, deployment spools and robots further increase the subsystem mass significantly increasing costs. On the other hand, advances in aeronautics provides path towards space missions. The operating environment on the Moon presents substantial risk to safe and reliable power transmission due to space weathering and degradation. These challenges include cosmic and UV radiation, extreme temperatures swings, the electrostatic Lunar exosphere, and the electrostatic and abrasive lunar regolith. The critical need for lightweight, safe and reliable power cables/wires materials is evident. In this presentation, the extreme high altitude and lunar environments and recent materials development from NASA Glenn Research Center’s High Voltage Materials team towards meeting NASA’s objectives and goals for aeronautics and space missions.

Cu/CNT conductors↗

Polymer Aerogels for Lunar Applications and Beyond

As the Space Community endeavors to reach new heights of human exploration, materials for extreme environment are at the forefront of research. One class of materials of particular focus are polymer aerogels; lightweight solids with nanoscale pore size, high internal surface area, and extremely high porosities. These interesting properties allow aerogels to act as superior thermal insulators, IR scattering filters, sensor platforms, and vibro-acoustic mitigating materials. Polymer aerogels also have the potential to combat issues found in lunar environments such as dust and radiation mitigation.

polymer↗

Expanding the Horizons of Polymer Aerogels

As the Space Community endeavors to reach new heights of human exploration, materials for extreme environments are at the forefront of research. One class of materials of particular focus are polymer aerogels; lightweight solids with nanoscale pore size, high internal surface area, and extremely high porosities. These interesting properties allow aerogels to act as superior thermal insulators, IR scattering filters, sensor platforms, and vibro-acoustic mitigating materials. Polymer aerogels also have the potential to combat issues found in lunar environments such as dust and radiation mitigation. Herein, past and present research, synthesis, and applications of polymer aerogels will be discussed.

Stephanie L Vivod↗

New Technology for the Fire Attire

Although little can be done to reduce the risks of firefighting, something can be done to curb the injuries and fatalities. This is the goal of Project FIRES, a program jointly sponsored by NASA and the Federal Emergency Management Agency's U.S. Fire Administration with technical management provided by Marshall Space Flight Center. Project FIRES (Firefighter's Integrated Response Equipment System) involves applications of advanced materials and design concepts, derived from Apollo to update existing gear which does not adequately protect against many of the hazards encountered in fire suppression activities. A major focus of the effort involves application to the FIRES ensemble of lightweight, fire-resistant, heat-protective materials originally developed for use in astronauts' space suits or in spacecraft components which require thermal protection. Data from the fourteen municipal fire departments participating in the field evaluation will form a basis for development of new nationwide protective ensemble students.

Source record↗

Advanced technology for minimum weight pressure vessel system

Bosses were made of fiber/resin composite materials to evaluate their potential in lightweight pressure vessels. An approximate 25% weight savings over the standard aluminum boss was achieved without boss failures during burst tests. Polymer liners and metal liners are used in fiber composite pressure vessels for containment of gases. The internal support of these liners required during the filament winding process has previously been provided by dissolvable salt mandrels. An internal pressurization technique has been developed which allows overwinding the liner without other means of support and without collapse. Study was made of several additional concepts including styrene/Saran, styrene/flexible epoxy.

Hamstad, M. A.↗

Experimental verification of a large flexible manipulator

A large experimental lightweight manipulator would be useful for material handling, for welding, or for ultrasonic inspection of a large structure, such as an airframe. The flexible parallel link mechanism is designed for high rigidity without increasing weight. This constrained system is analyzed by singular value decomposition of the constraint Jacobian matrix. A verification of the modeling using the assumed mode method is presented. Eigenvalues and eigenvectors of the linearized model are compared to the measured system natural frequencies and their associated mode shapes. The modeling results for large motions are compared to the time response data from the experiments. The hydraulic actuator is verified.

Lee, Jac Won↗

Attaching Precise Mirrors To Lightweight Supports

Mirrors formed on optical masters and glued in place. Technique forms precise mirror surfaces on lightweight, rigid, imprecise graphite-composite substrates. Resembles that used to make lightweight replica mirrors and gratings. Layer of parting material deposited on master optical surface of precise desired shape. Parting layer must be very thin to minimize degradation of replica. Enables fabrication of lightweight mirrors of high surface finish suitable for use at short wavelengths.

Meinel, Aden B.↗

High speed civil transport

The design requirements of the High Speed Civil Transport (HSCT) are discussed. The following design concerns are presented: (1) environmental impact (emissions and noise); (2) critical components (the high temperature combustor and the lightweight exhaust nozzle); and (3) advanced materials (high temperature ceramic matrix composites (CMC's)/intermetallic matrix composites (IMC's)/metal matrix composites (MMC's)).

Mcknight, R. L.↗

Solar powered multipurpose remotely powered aircraft

Increase in energy demands coupled with rapid depletion of natural energy resources have deemed solar energy as an attractive alternative source of power. The focus was to design and construct a solar powered, remotely piloted vehicle to demonstrate the feasibility of solar energy as an effective, alternate source of power. The final design included minimizing the power requirements and maximizing the strength-to-weight and lift-to-drag ratios. Given the design constraints, Surya (the code-name given to the aircraft), is a lightweight aircraft primarily built using composite materials and capable of achieving level flight powered entirely by solar energy.

Alexandrou, A. N.↗

Composite Of Bisfuran/Bismaleimide With Graphite Fibers

Composite-material specimens made of graphite fibers and matrix composed of experimental copolymer of bismaleimide and bisfuran. Found to have mechanical and thermal properties comparable or superior to those of similar composite-material specimens. Candidates for use as lightweight structural components to replace metal components in high-temperature aircraft applications. Bismaleimides used widely for other purposes because of low cost and ease in fabrication. Mechanical properties equal or exceed those of composite made with commercial formulation.

Meador, Mary Ann B.↗

Lightweight Ceramics for Aeroacoustic Applications

The use of a HTP (High Temperature Performance) ceramic foam for aeroacoustic applications is investigated. HTP ceramic foam is a composition of silica and alumina fibers developed by LMMS. This foam is a lightweight high-temperature fibrous bulk material with small pore size, ultra high porosity, and good strength. It can be used as a broadband noise absorber at both room and high temperature (up to 1800 F). The investigation included an acoustic assessment as well as material development, and environmental and structural evaluations. The results show that the HTP ceramic foam provides good broadband noise absorbing capability and adequate strength when incorporating the HTP ceramic foam system into a honeycomb sandwich structure. On the other hand, the material is sensitive to Skydrol and requires further improvements. Good progress has been made in the impedance model development. A relationship between HTP foam density, flow resistance, and tortuosity will be established in the near future. Additional effort is needed to investigate the coupling effects between face sheet and HTP foam material.

Kwan, H. W.↗

Structural Sizing of a 25,000-lb Payload, Air-breathing Launch Vehicle for Single-stage-to-orbit

In support of NASA's Air-Breathing Launch Vehicle (ABLV) study, a 25,000-lb payload version of the GTX (formerly Trailblazer) reference vehicle concept was developed. The GTX is a vertical lift-off, reusable, single-stage-to-orbit launch vehicle concept that uses hypersonic air-breathing propulsion in a rocket-based combined-cycle (RBCC) propulsion system to reduce the required propellant fraction. To achieve this goal the vehicle and propulsion system must be well integrated both aerodynamically and structurally to reduce weight. This study demonstrates the volumetric and structural efficiency of a vertical takeoff, horizontal landing, hypersonic vehicle with a circular cross section. A departure from the lifting body concepts, this design philosophy is even extended to the engines, which have semicircular nacelles symmetrically mounted on the vehicle. Material candidates with a potential for lightweight and simplicity have been selected from a set of near term technologies (five to ten years). To achieve the mission trajectory, preliminary weight estimates show the vehicle's gross lift-off weight is 1.26 x 10(exp 6) lb. The structural configuration of the GTX vehicle and its propulsion system are described. The vehicle design benefits are presented, and key technical issues are highlighted.

Roche, Joseph M.↗

Structural Sizing of a 25,000-lb Payload, Air-Breathing Launch Vehicle For Single-Stage-To-Orbit

In support of NASA's Air-Breathing Launch Vehicle (ABLV) study, a 25,000-lb payload version of the GTX (formerly Trailblazer) reference vehicle concept was developed. The GTX is a vertical lift-off, reusable, single-stage-to-orbit launch vehicle concept that uses hypersonic air-breathing propulsion in a rocket-based combined-cycle (RBCC) propulsion system to reduce the required propellant fraction. To achieve this goal the vehicle and propulsion system must be well integrated both aerodynamically and structurally to reduce weight. This study demonstrates the volumetric and structural efficiency of a vertical takeoff, horizontal landing, hypersonic vehicle with a circular cross section. A departure from the lifting body concepts, this design philosophy is even extended to the engines, which have semicircular nacelles symmetrically mounted on the vehicle. Material candidates with a potential for lightweight and simplicity have been selected from a set of near term technologies (5 to 10 years). To achieve the mission trajectory, preliminary weight estimates show the vehicle's gross lift-off weight is 1.26 x 10(exp 6) lb. The structural configuration of the GTX vehicle and its propulsion system are described. The vehicle design benefits are presented, and key technical issues are highlighted.

Roche, Joseph M.↗

Fresnel Concentrators for Space Solar Power and Solar Thermal Propulsion

Large deployable Fresnel concentrators are applicable to solar thermal propulsion and multiple space solar power generation concepts. These concentrators can be used with thermophotovoltaic, solar thermionic, and solar dynamic conversion systems. Thin polyimide Fresnel lenses and reflectors can provide tailored flux distribution and concentration ratios matched to receiver requirements. Thin, preformed polyimide film structure components assembled into support structures for Fresnel concentrators provide the capability to produce large inflation-deployed concentrator assemblies. The polyimide film is resistant to the space environment and allows large lightweight assemblies to be fabricated that can be compactly stowed for launch. This work addressed design and fabrication of lightweight polyimide film Fresnel concentrators, alternate materials evaluation, and data management functions for space solar power concepts, architectures, and supporting technology development.

Bradford, Rodney↗