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At least 415 records · Page 23

UN-SiC TRISO Post Irradiation Examination Developmental Work

As part of efforts to strengthen INL?s post irradiation analysis capabilities with non-Advanced Gas Reactor (AGR) tristructural isotropic (TRISO) fuels, two developmental activities were conducted. The first activity was to determine how best to analyze uranium nitride TRISO fuel kernels using electron probe microanalysis, while the second activity focused on developing a method to deconsolidate TRISO fuel particles that have been encased in a silicon carbide matrix. Because these two activities were unrelated, they have been presented separately in this report. Initial EPMA analyses showed nitrogen contents that far exceeded the concentration expected for UN--a line compound. Further examination showed that current literature values for the mass absorption coefficient (MAC) for the N ka X-ray absorbed by U ranged from approximately 1600 to 9500, with most values tending toward 9500. Measuring UN with five different progressively increasing accelerating voltages followed by using the modeling program xMAC suggests the actual MAC is approximately 2115. Additional MAC modifications were required to produce reasonable analytical results. Because of the inaccuracies of necessary MAC coefficients, UN analysis via scanning electron microscopy (SEM) is likely to produce inaccurate results. This is because SEM software does not typically allow the user to alter MACs. Tests have been performed to examine the feasibility of an electrochemical technique to liberate irradiated TRISO fuel from a SiC matrix without damaging the outer pyrolytic carbon layer of the fuel particle. The method is performed by electrochemically exposing the SiC to magnesium metal forming Mg2Si and C. Following exposure, the small SiC samples showed slight mass increases with no evidence of conversion to Mg2Si and C nor obvious degradation of the SiC samples.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

APT Data Analysis towards Fission Products in TRISO Fuels

Tristructural isotropic (TRISO) particle is a promising candidate as fuel for high temperature gas reactors (HTGR) and other new generation fuel concepts like accident tolerant fuel for light water reactors. The TRISO coating is part of the HTGR functional containment and critical for the safety strategy for licensing purposes. The microstructure of TRISO particles typically consists of SiC and inner pyrolytic carbon (IPyC) layers, and has been an interesting topic, in particular, the behavior of fission products (FPs), such as Ag, Pd, etc. for many years. Historically, due to equipment and technique resolution limitations on radiological fuel materials, the distribution and behavior of FPs were not fully understood and resolved. Knowledge leapfrogged recently asAg-rich phase and Pd-rich precipitates were found along grain boundaries and inside SiC grains, respectively, by using scanning transmission electron microscopy (STEM) combined with energy dispersive x-ray spectrometry (EDS) and electron energy loss spectrometry (EELS) techniques [1]. However, as the Ag-rich phase and Pd-rich precipitate are much smaller than the STEM sample’s thickness, accurate quantitative analysis is difficult with TEM techniques. Furthermore, it is also extremely difficult to reveal the presence of other FPs in trace quantities. Atom probe tomography (APT) technique has been widely accepted and applied in the field of nuclear science, in particular for irradiated materials (e.g. ODS alloys), to reveal the distribution and composition of nano-sized features. However, there are very limited applications of APT towards studying FPs in fuels. Our preliminary results on neutron irradiated TRISO coated particles reveal a grain boundary containing multiple FPs [2]. This presentation will demonstrate though our study on the TRISO fuel sample how we identified the FPs in the SiC layer of the TRISO coated Particle, and challenged as FPs contains many unstable isotopes that are not shown in the CAMECA Periodic Table of the Isotopes for Atom Probe Tomography.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Post-irradiation examination of AGR-3/4 TRISO fuel compacts using three-dimensional X-ray computed tomography

The AGR-3/4 irradiation tests combined the third and fourth planned irradiation experiments in the US Department of Energy’s Advanced Gas Reactor (AGR) testing campaign of tri-structural isotropic (TRISO) fuel compacts. In this article, we present post-irradiation examination (PIE) using X-ray computed tomography (XCT) of two unirradiated and two irradiated compacts from the AGR-3/4 irradiation tests. The irradiated compacts studied (compact 7–1 and compact 12–4) represent the upper and lower limit of burnup within the AGR-3/4 irradiation experiment. This article presents a detailed quantitative analysis on the post-irradiation structure of TRISO fuel compacts. Various quantitative parameters including shape, size, and packing of kernels, and their spatial distribution, were utilized to gain insights into the structural changes caused by irradiation. The equivalent diameter and sphericity were found to increase and decrease, respectively, in irradiated compact 7–1 due to its higher burnup. Nearest neighbor distance between fuel kernels decreased after irradiation, suggesting irradiation-induced shrinkage of graphitic matrix. Furthermore, each compact in AGR-3/4 irradiation tests contained 20 designed-to-fail (DTF) fuel particles that were meant to act as a source of fission product release to the experiment test train. Furthermore, in the present work, all DTF fuel particles in the four compacts studied were identified, and it was found that they exhibited larger kernel swelling in compact 12–4 and smaller kernel swelling in compact 7–1, compared to the driver particles.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DESIGN CHARACTERISTICS OF THE IDAHO NATIONAL LABORATORY HIGH-[TEMPERATURE GAS-COOLED TEST REACTOR

A point design for a graphite-moderated, high-temperature, gas-cooled test reactor (HTG TR) has been developed by Idaho National Laboratory (INL) as part of a United States (U.S.) Department of Energy (DOE) initiative to explore and potentially expand the existing U.S. test reactor capabilities. This paper provides a summary of the design and its main attributes. The 200 MW HTG TR is a thermal-neutron spectrum reactor composed of hexagonal prismatic fuel and graphite reflector blocks. Twelve fuel columns (96 fuel blocks total and 6.34 m active core height) are arranged in two hexagonal rings to form a relatively compact, high-power density, annular core sandwiched between inner, outer, top, and bottom graphite reflectors. The HTG-TR is designed to operate at 7 MPa with a coolant inlet/outlet temperature of 325°C/650°C, and utilizes TRISO particle fuel from the DOE AGR Program with 425 ?m uranium oxycarbide (UCO) kernels and an enrichment of 15.5 wt% 235U. The primary mission of the HTG TR is material irradiation and therefore the core has been specifically designed and optimized to provide the highest possible thermal and fast neutron fluxes. The highest thermal neutron flux (3.90E+14 n/cm2s) occurs in the outer reflector, and the maximum fast flux levels (1.17E+14 n/cm2s) are produced in the central reflector column where most of the graphite has been removed. Due to high core temperatures under accident conditions, all the irradiation test facilities have been located in the inner and outer reflectors where fast flux levels decline. The core features a large number of irradiation positions with large test volumes and long test lengths, ideal for thermal neutron irradiation of large test articles. The total available test volume is more than 1100 liters. Up to four test loop facilities can be accommodated with pressure tube boundaries to isolate test articles and test fluids (e.g., liquid metal, liquid salt, light water) from the helium primary coolant system.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

VASIMR{sup R} Interfaced High Temperature Gas-Cooled Fast Reactor for Space Applications

This project was undertaken to assess the feasibility and advantages of utilizing a gas-cooled fast reactor to supply power to an electric propulsion system for deep space exploration to Europa, one of Jupiter's moons. Specifically, the primary objective of this project was to design a 9 MWe gas cooled fast reactor with an accompanying power conversion system to supply electricity to multiple electrically-powered thrusters for a four year mission duration. The thruster design chosen for this analysis is the Variable Specific Impulse Magnetoplasma Rocket (VASIMR). The VASIMR propulsion system, currently being developed by Ad Astra Rocket Company (AARC), is an electric propulsion rocket that uses electric power to accelerate neutral plasma propellant. Advanced electric space propulsion systems such as the VASIMR offer unique capabilities that allow for higher exhaust velocities that are up to ten times that of traditional chemical rockets. Furthermore, the thrust and specific impulse of the VASIMR system can be varied in order to achieve optimal travel times to given destinations for a desired payload. As a result, electric propulsion systems characteristically have lower ratios of system mass to power output than chemical rockets. This ratio is commonly known as the alpha parameter. Alpha parameters of approximately 10 kg/kWe or less make electric propulsion more attractive for deep space exploration missions in terms of resource efficiency and cost. However, the primary challenge with electric propulsion is to develop a high power density source of electricity in order to minimize the total system mass. The alpha parameter is the main benchmark used in this project to test whether or not the proposed coupled gas cooled reactor and power conversion system design is more competitive than other proposed systems. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Fuels and Materials Challenges for the Very High Temperature Reactor

High Temperature Gas-cooled Reactors (HTGRs) featuring particle fuel are a very mature technology. Commercial deployment occurred in the mid-1980's with the Fort St.Vrain and Thorium Hochtemperatur Reaktor by providing electricity to the grids in the United States and West Germany, respectively. The technology was then adopted by Japan and China with the operation of the High Temperature Test Reactor in Oarai, Japan and the High Temperature Reactor (HTR-10) in China. These commercial reactors typically operate with an outlet coolant temperature of 750 deg. C to 800 deg. C. Increasing the outlet temperature of the HTGR to even higher temperatures above 900 deg. C will improve the thermodynamic efficiency of the system and enable application of a new class of gas reactor, the very high temperature reactor (VHTR), to provide process heat, electricity, and hydrogen to a broad range of industrial customers with the attendant benefits of improved energy security and reduced CO{sub 2} emissions. However, the increase in coolant outlet temperature presents a number of technical challenges associated with fuels and materials. For over a decade, the U.S. Department of Energy has been sponsoring a broad program of research and development with a goal of addressing the technical fuels and materials challenges to support deployment of a VHTR that could safely and economically operate at outlet temperatures of 750 to 950 deg. C. In summary, fuels and materials challenges exist with deploying a VHTR with an outlet temperature of 950 deg. C in the areas of structural materials, graphite and TRISO fuel. However, R and D is underway or has recently been completed suggesting that technical solutions are possible. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Development of a system model for advanced small modular reactors.

This report describes a system model that can be used to analyze three advance small modular reactor (SMR) designs through their lifetime. Neutronics of these reactor designs were evaluated using Monte Carlo N-Particle eXtended (MCNPX/6). The system models were developed in Matlab and Simulink. A major thrust of this research was the initial scoping analysis of Sandia s concept of a long-life fast reactor (LLFR). The inherent characteristic of this conceptual design is to minimize the change in reactivity over the lifetime of the reactor. This allows the reactor to operate substantially longer at full power than traditional light water reactors (LWRs) or other SMR designs (e.g. high temperature gas reactor (HTGR)). The system model has subroutines for lifetime reactor feedback and operation calculations, thermal hydraulic effects, load demand changes and a simplified SCO2 Brayton cycle for power conversion.

Source record↗

Irradiated Microsphere Gamma Analyzer for Examination of Particle Fuel

Fabrication of the first series of fuel compacts for the current US tristructural isotropic (TRISO) coated particle fuel development and qualification effort was completed at Oak Ridge National Laboratory (ORNL) in 2006. In November of 2009, after almost 3 years and 620 effective full power days of irradiation in the Advanced Test Reactor at Idaho National Laboratory (INL), the first Advanced Gas Reactor irradiation test (AGR-1) was concluded. Compacts were irradiated at a calculated timeaveraged, volume-averaged temperature of 955–1136°C to a burnup ranging from 11.2–19.5% fissions per initial metal atom and a total fast fluence of 2.2–4.3·1025 n/m2 [1]. No indication of fission product release from TRISO coating failure was observed during the irradiation test, based on real-time monitoring of gaseous fission products. Post-irradiation examination (PIE) and hightemperature safety testing of the compacts has been in progress at both ORNL and INL since 2010, and have revealed small releases of a limited subset of fission products (such as silver, cesium, and europium). Past experience has shown that some elements can be released from TRISO particles when a defect forms in the SiC layer, even when one or more pyrocarbon layers remain intact and retain the gaseous fission products. Some volatile elements can also be released by diffusion through an intact SiC layer during safety testing if temperatures are high enough and the duration is long enough. In order to understand and quantify the release of certain radioactive fission products, it is sometimes necessary to individually examine each of the more than 4000 coated particles in a given compact. The Advanced Irradiated Microsphere Gamma Analyzer (Advanced- IMGA) was designed to perform this task in a remote hot cell environment. This paper describes the Advanced- IMGA equipment and examination process and gives results for a typical full compact evaluation.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Creep-Fatigue Behavior of Alloy 617 at 850°C

Creep-fatigue deformation is expected to be a significant contributor to the potential factors that limit the useful life of the Intermediate Heat Exchanger (IHX) in the Very High Temperature Reactor (VHTR) nuclear system. The IHX of a high temperature gas reactor will be subjected to a limited number of transient cycles due to start-up and shut-down operations imparting high local stresses on the component. This cycling introduces a creep-fatigue type of interaction as dwell times occur intermittently. The leading candidate alloy for the IHX is a nickel-base solid solution strengthened alloy, Alloy 617, which must safely operate near the expected reactor outlet temperature of up to 950 °C. This solid solution strengthened nickel-base alloy provides an interesting creep-fatigue deformation case study because it has characteristics of two different alloy systems for which the cyclic behavior has been extensively investigated. Compositionally, it resembles nickel-base superalloys, such as Waspalloy, IN100, and IN718, with the exception of its lower levels of Al. At temperatures above 800 °C, the microstructure of Alloy 617, however, does not contain the ordered γ’ or γ’’ phases. Thus microstructurally, it is more similar to an austenitic stainless steel, such as 316 or 304, or Alloy 800H comprised of a predominantly solid solution strengthened matrix phase with a dispersion of inter- and intragranular carbides. Previous studies of the creep-fatigue behavior of Alloy 617 at 950 °C indicate that the fatigue life is reduced when a constant strain dwell is added at peak tensile strain. This results from the combination of faster crack initiation occurring at surface-connected grain boundaries due to oxidation from the air environment along with faster, and intergranular, crack propagation resulting from the linking of extensive interior grain boundary cracking. Saturation, defined as the point at which further increases in the strain-controlled hold time duration no longer decreases the cycle life, has been observed for Alloy 617 at 950 °C at least to the investigated hold times, as illustrated through a plot of cycles to failure v. hold time in Figure 1. The 950 °C creep-fatigue data set generated by Totemeier and Tian at the 0.3% and 1.0% strain range is consistent in magnitude in terms of the cycles to failure data of that of Carroll et al., however, 0.3% strain range data did not exhibit saturation at hold times of up to 10 min. At 1.0% total strain, saturation in the number of cycles to failure was observed within the investigated peak tensile hold times of up to 10 min. The data of Carroll et al. in Figure 1 and Totemeier and Tian is also consistent in magnitude with the data of Rao and coworkers investigated at the 0.6% strain range. It should be noted that saturation in the number of cycles to failure is not present in the data published by Rao and coworkers for tensile hold times of up to 120 min. The latter testing was in a simulated primary-circuit helium gas as opposed to air and a single data point is reported for the longer hold time conditions.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

High Temperature Gas-Cooled Test Reactor Options Status Report

Preliminary scoping calculations are being performed for a 100 MWt gas-cooled test reactor. The initial design uses standard prismatic blocks and 15.5% enriched UCO fuel. Reactor physics and thermal-hydraulics simulations have been performed to identify some reactor design features to investigate further. Current status of the effort is described.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Preliminary Design of Reactor Cavity Cooling System for a Horizontal Compact HTGR

The Horizontal Compact High Temperature Gas Reactor (HC-HTGR) is being designed by a multi-disciplinary team of nuclear, mechanical, and structural engineers under the support of a DOE-NE Advanced Reactor Demonstration Program’s Advanced Reactor Concepts-20 (ARC-20) award. The objective of this ARC-20 project is to deliver a conceptual design for the proposed MIGHTR in 3 years and support its commercialization as a safe and low-cost HTGR. Argonne National Laboratory (Argonne) is responsible for the design and analysis of the reactor cavity cooling system (RCCS) as a safety system for passive decay heat removal of the reactor concept. This report documents the preliminary design study of the RCCS for the HC-HTGR. It includes the establishment of the design requirements, a high-level design study by initial scoping calculations, and preliminary performance calculations of the HC-HTGR RCCS design. Design requirements for the HC-HTGR RCCS have been established to guide preliminary design activities and scoping performance calculations. Initial scoping calculations including estimation of the water inventory, estimation of HVAC thermal capability, and a parametric study on loop dimensions by standalone RCCS analysis. Based on scoping calculation results, a set of baseline dimensions of the HC-HTGR RCCS was derived. A water panel modeling approach was investigated to explore various potential design options for the water panel under consideration for the HC-HTGR RCCS using RELAP5-3D. A test case study was performed to assess the prediction capability of two modeling approaches. The results were compared with CFD simulations conducted in constant RPV temperature and heat flux boundary conditions. It confirms the capability of the RELAP5-3D modeling approach to include all important heat transfer mechanisms expected in the HC-HTGR RCCS operation conditions. Then, a reference RELAP5-3D model for the 1/8 th of a compartment of the preliminary design of the HC-HTGR RCCS was developed. A preliminary performance analysis was conducted to evaluate single-phase natural circulation performance with different top tank temperature values and panel conduction performance in various operation conditions. From single-phase natural circulation performance analysis, the system operation mode was investigated in normal operating and limiting design conditions. It showed operation mode in a subcooled state with a proper top tank water cooling system. Parasitic heat loss by both internal air flow and RCCS was estimated, showing it satisfies maintaining below target maximum heat loss of the HC-HTGR RCCS. From the panel conduction performance analysis, two candidate materials for the riser tube such as carbon steel and stainless steel were compared in the thermal performance of HC-HTGR RCCS. From a single water panel test compared with CFD simulation results, it was confirmed that the current capability of the RELAP5-3D modeling approach for the water panel predicts the thermal conduction of two different materials of the water panel. Then, system-level thermal performance analysis was performed for 1/8 th of the compartment of the preliminary HC-HTGR RCCS design. It was first observed that the current preliminary HC-HTGR RCCS design had minimal impact on the overall thermal performance of the water panel by changing pipe material from carbon steel to stainless steel. From Argonne’s effort on the ongoing water-based NSTF testing program, several considerations other than the thermal performance point of view were addressed to be considered in selecting pipe materials.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Initial Evaluation of Microreactor Disposition Options

The United States Department of Energy is supporting the U.S advanced reactor industry through funding, legislation and regulatory development to actively pursue several microreactor design concepts. The Idaho National Laboratory (INL) is strategically positioned to support demonstration of microreactor technology in the next three to five years. This report provides and initial evaluation of the disposition options for microreactor spent nuclear fuel (SNF) generated as part of the microreactor technology demonstration program. Currently available information constitutes the basis for the options identified and discussions thereof. In the absence of detailed microreactor design information, assumptions were made to facilitate the identification of disposition options Particulars pertaining to any component of an identified disposition pathway are naturally highly microreactor design specific and in general such details are not provided. The diverse nature of potential microreactor SNF is reflected in the diverse nature of DOE owned SNF stored at INL. Therefore, it is anticipated that DOE currently stores and manages fuels that can serve as analogs for most microreactor fuel concepts. As such disposition options for microreactor SNF are expected to be much the same as that for these existing fuels. Two generic microreactor concepts have been selected for the purposes of this options assessment. The selected reactor concepts are a tristructural isotropic (TRISO) fueled high temperature gas reactor concept and a sodium/potassium bonded heat pipe reactor with uranium oxide fuel. Both concepts are assumed to be using high-assay low enriched uranium (HALEU) as the initial fuel composition. Interim storage, treatment and neutralization, material recovery, packaging and extended dry storage options are identified these reactors. The disposition options include existing INL facilities and capabilities and new facilities and capabilities developed as part of the microreactor program or as part of DOE's overall strategy for the eventual transfer of all SNF at INL to a permanent repository.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

POST-IRRADIATION EXAMINATION AND SAFETY TESTING OF AGR-2 PEBBLE BED MODULAR REACTOR FUEL AT OAK RIDGE NATIONAL LABORATORY

A cooperative research and development agreement (CRADA) has been established between Pebble Bed Modular Reactor (PBMR) State Owned Company (SOC) Ltd. of the Republic of South Africa and Battelle Energy Alliance, LLC (BEA), the managing and operating contractor of Idaho National Laboratory (INL). The objective of this agreement is to conduct safety tests and destructive examination on compacts containing tristructural isotropic (TRISO) coated particle fuel that was provided by Necsa (for PBMR and title transferred to the Department of Energy [DOE]) and irradiated in the Advanced Test Reactor (ATR) in Capsule 4 as part of the Advanced Gas Reactor (AGR)-2 experiment performed under a previous CRADA (08-CR-12). The proposed safety testing and post-test examination will assist with assessing fuel performance during high-temperature reactor accident conditions. Due to different capabilities, some work will be performed by DOE’s Oak Ridge National Laboratory (ORNL) under a separate agreement. This statement of work describes the work scope to be performed by ORNL in support of the CRADA. Based on consultation with PBMR and ORNL, INL may modify the scope of work to be performed at ORNL. In particular, data from initial tests and examinations may result in scope modification as necessary.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Effects of frequency and pulse width on electron density, hydrogen peroxide generation, and perfluorooctanoic acid mineralization in a nanosecond pulsed discharge gas-liquid plasma reactor

Plasma electron density and temperature were characterized in a continuous flowing gas-liquid film reactor with argon carrier gas by time-resolved optical emission spectroscopy. The plasma parameters were studied as a function of time for varying pulse widths and frequencies. Pulse frequency was varied between 1 and 10 kHz at 16 kV (input voltage) and 40 ns (pulse width) using an Eagle Harbor Technologies, Inc. (EHT) power supply and 5–100 kHz using an Airity Technologies, LLC (AT) power supply. The pulse width was varied between 40 and 200 ns at 16 kV, 2 kHz with the EHT power supply. Optimal frequencies of 5 and 20 kHz were observed for peak electron density with EHT and AT power supplies, respectively. The peak electron density increased with increasing pulse width between 40 and 200 ns using the EHT power supply. Hydrogen peroxide exiting the reactor in the liquid phase increased with discharge power irrespective of the power supply or pulse parameters. Mineralization of 12.5, 50, and 200 ppm perfluorooctanoic acid (PFOA) dissolved in DI water to fluoride (F - ) correlated to the peak electron density. Glycerol, a liquid-phase hydroxyl radical scavenger, depleted hydrogen peroxide but did not affect PFOA mineralization. CO, a gas-phase hydroxyl radical scavenger, led to a reduction in the formation of F - production, suggesting hydroxyl radicals in the gas-liquid film play a necessary, but not singular, role in mineralization of PFOA.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗