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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 415 records · Page 23
All sourcesNASA NTRSDOE OSTI
DOE OSTI2021

Eliminating Yield Anisotropy and Enhancing Ductility in Mg Alloys by Shear Assisted Processing and Extrusion

Solid phase processing techniques such as friction stir welding, Shear assisted processing and extrusion (ShAPE)/ friction extrusion and cold spray have been successfully demonstrated as promising thermomechanical methods to produce metallic materials with enhanced performance. In this study, AZ series with and without silicon, ZK60 Mg alloys in as-received forms (as-cast or as-extruded) were processed using Shear Assisted Processing and Extrusion (ShAPE). Microstructural characterization was performed using EBSD and TEM and revealed that as compared to the feedstock materials/ billets, friction extruded Mg alloys had more uniform microstructure, equiaxed grains, finer and homogeneously distributed precipitates and chemical homogeneity. It was also observed that basal planes were not oriented parallel to extrusion axis. As a result, rod products exhibited significantly reduced (in some cases eliminated) yield asymmetry and achieved enhanced ductility, which were uncommon or difficult to attain using conventional processing techniques. In addition, modified texture likely suppressed deformation twinning under compressive deformation.

Shear Assisted Processing and Extrusion, SHAPE, ma↗
DOE OSTI2018

Semiempirical Formulae for Mechanical Properties Controlled by Strength and Ductility of Power-Law Hardening Metallic Materials

Some subordinate mechanical properties, such as the strain hardening exponent (n) and the fracture true stress (σ{sub f}), are not available in general material property handbooks, although they are important in choosing materials. This paper investigated the relations between the subordinate mechanical properties to the basic ones for power-law hardening materials. Our semiempirical analysis shows that, in uniaxial tensile experiment, the strain hardening exponent is controlled by the ratio of the yield strength (σ{sub s}) and the ultimate tensile strength (σ{sub b}), and the value also equals to the maximum uniform strain. The absolute calculation errors of n on various metal materials are approximately within ± 0.03. Physically, n expresses the ability of the strength rising from the yield strength to the ultimate tensile strength during uniform deformation; it may also denote the maximum ability of uniform deformation before necking. The fracture strength is controlled directly by n, σ{sub b} and the reduction in area (ψ{sub K}) in our concise expression. The relative errors of the fracture strength between the calculations and the measurements on metal materials are approximately within 20%. Results also indicate that the fracture true stress represents the increased stress during uniform deformation plus the concentrated stress caused by necking.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Effect of a ductility layer on the tensile strength of TiAl-based multilayer composite sheets prepared by EB-PVD

TiAl/Nb and TiAl/NiCoCrAl laminate composite sheets with a thickness of 0.4–0.6 mm and dimensions of 150 mm × 100 mm were successfully fabricated by electron beam physical vapor deposition. The microstructures of the sheets were examined, and their mechanical properties were compared with those of TiAl monolithic sheet produced by electron beam physical vapor deposition. Tensile testing was performed at room temperature and 750 °C, and the fracture surfaces were examined by scanning electron microscopy. Among the three microlaminate sheets, the TiAl/NiCoCrAl micro-laminate sheet had the best comprehensive properties at room temperature, and the TiAl/Nb micro-laminate sheet showed the ideal high-temperature strength and plasticity at 750 °C. The result was discussed in terms of metal strengthening mechanism. - Highlights: • TiAl-based multilayer foils was fabricated successfully by using EB-PVD method; • The tensile properties and micro-fracture morphologies of the sheet were investigated; • The deformation behavior of the multilayer foils was discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2013

Sn and Nb modified ultrafine Ti-based bulk alloys with high-strength and enhanced ductility

Sn and Nb modified ultrafine eutectic Ti-Fe alloys with high strength and plasticity prepared by cold crucible levitation melting were tested in compression at room temperature. (Ti{sub 70.5}Fe{sub 29.5}){sub 93.15}Sn{sub 3.85}Nb{sub 3} alloy exhibited an ultimate compressive strength of 2.36 GPa at 15% plastic strain. Electron microscopy revealed that lamellar structures in Ti{sub 70.5}Fe{sub 29.5} alloy could be tailored by the addition of Sn and Nb to obtain a globular structure. The microstructural refinement, morphology of phase constituents, and their relationships to the mechanical properties are discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Frictional interactions at high velocity ductile metal interfaces

We have examined the effect of evolution of grain morphology on the frictional force at polycrystalline Al-Al and Al-Ta interfaces as a function of grain size and sliding velocity. We present the results of 8M, 26M and 138M particle NonEquilibrium Molecular Dynamics (NEMD) simulations for grain sizes of 13 and 20 nm. Sample sizes consisted of 3×3×3 and 5×5×5 grains on each side of a sliding interface. We have considered sliding velocities from 20 to 4000 m/s. For velocities below a size dependent critical velocity above which a fluid layer forms, we find enhanced grain coarsening leading to a highly strained, graded final steady state microstructure that exhibits a dynamic morphology for times greater than 5-10 ns. We find that the frictional force is insensitive to the initial grain size distribution due to the evolution of the initial distribution to a new nonequilibrium steady state. We discuss the relationship of these results to single crystal interfaces and the mechanisms for grain size and shape evolution.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Ductility of Zircaloy-4 Sibling Pin Cladding

This report summarizes the FY2022-23 work performed by Argonne National Laboratory (ANL) on sibling pins that are part of the High Burnup (HBU) Spent Fuel Data Project. The project is funded by the US Department of Energy’s Spent Fuel & Waste Science and Technology (SFWST) Office, which is part of the Office of Nuclear Energy’s Spent Fuel and Waste Disposition Office.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
NASA NTRS1963

STRAIN CONCENTRATION AND DUCTILITY

Birefringent technique to observe plastic strain concentration during tensile tests of copper strip specimens containing arrays of discontinuities

STRESS CONCENTRATION↗