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At least 415 records · Page 23

Kinetic simulations of ignited mode cesium vapor thermionic converters

Cesium vapor thermionic converters are an attractive method of converting high-temperature heat directly to electricity, but theoretical descriptions of the systems have been difficult due to the multi-step ionization of Cs through inelastic electron–neutral collisions. This work presents particle-in-cell simulations of these converters, using a direct simulation Monte Carlo collision model to track 52 excited states of Cs. Here, these simulations show the dominant role of multi-step ionization, which also varies significantly based on both the applied voltage bias and pressure. The electron energy distribution functions are shown to be highly non-Maxwellian in the cases analyzed here. A comparison with previous approaches is presented, and large differences are found in ionization rates due especially to the fact that previous approaches have assumed Maxwellian electron distributions. Finally, an open question regarding the nature of the plasma sheaths in the obstructed regime is discussed. The one-dimensional simulations did not produce stable obstructed regime operation and thereby do not support the double-sheath hypothesis.

30 DIRECT ENERGY CONVERSION↗

A Simple Control to Reduce Device Over-Voltage Caused by Non-Active Switch Loop in Three-Level ANPC Converters

With the development of wide band-gap (WBG) technology, the switching speed of power semiconductor devices increases, which makes circuits more sensitive to parasitics. For three-level active neutral point clamped (3L-ANPC) converters, the over-voltage caused by additional non-active switch loop can be an issue. This paper analyzes the multiple commutation loops in 3L-ANPC converter and summarizes the impact factors of the device over-voltage. The nonlinearity of the output capacitance of the device can significantly influence the over-voltage. A simple control without introducing additional hardware circuit or complex software algorithm is proposed to attenuate the effect of the nonlinear output capacitance. Multi-pulse test is conducted for a 3L-ANPC converter built with silicon carbide (SiC) MOSFETs. With the proposed control, the testing results show that the peak drain-source voltage of both active and non-active switches is reduced by more than 20% compared to the conventional control.

Gui, Handong↗

A Computational Efficient Space-Vector Modulation Scheme for A Hybrid Seven-Level Converter for Medium Voltage Grid-Tied Applications

In this paper, a fast space-vector modulation (SVM) scheme is proposed for a hybrid 7-level (7-L) converter, i.e., cascaded T-type converter and H-bridge converters, for grid-tied applications. Using oblique coordinate reference, the proposed SVM can quickly locate the switching triangle enclosing the reference vector in the 7-L space vector diagram. Then all available switching sequences and vector duty cycles are acquired by straightforward calculation without using any look-up tables, which significantly reduces the computational cost. The floating capacitor voltages are also stabilized by using the proposed SVM. Experimental studies on a scale-down prototype are presented in this work to validate the effectiveness of the proposed scheme.

Diao, Fei↗

Efficiency Optimization of Dual Active Bridge Converter Based on dV/dt Snubber Capacitors

This paper presents a lossless regenerative dV/dt snubber circuit for PWM converters to achieve high-efficiency high power-density without significant cost and reliability penalties. The dV/dt snubber employs lossless capacitors for each MOSFET device in a converter to provide an additional path to store the switching energy during turn-off transient and decrease the actual turn-off loss of the MOSFET channel. A novel mathematical turn-off loss model is built to separate the actual turn-off loss of the MOSFET channel and the recycling switching energy stored in the total equivalent output capacitance including Coss, the dV/dt snubber, and etc. Necessary snubber optimization strategy is proposed in order to balance the turn-off loss with ZVS operation range and deadtime conduction loss, and thereby achieving an optimal efficiency performance. To prove the validity and accuracy of the novel turn-off loss model and optimization strategy, the dV/dt snubber has been incorporated into a 1.3kV/200kW DC/DC and a 1kV/70kVA DC/AC PWM converters. Experimental results are given to demonstrate the validity of the proposed dV/dt snubber capacitors and optimization strategy.

Xu, Wei↗

A Transformer Flux Balancing Scheme Based on Magnetizing Current Harmonic in Dual-Active-Bridge Converters

The Dual-Active-Bridge (DAB) converter transformer flux unbalance, or dc bias, could be a critical issue due to the mismatches of converter circuit parameters and control transients. In this paper, a steady-state flux balancing scheme, based on the second-order harmonic of magnetizing current has been proposed. The relationship between steady-state flux/magnetizing current unbalance and its harmonic contents has been analyzed, with which a new current sensing method and control strategy are introduced. The proposed magnetizing current sensing method can be implemented for both unity and complicated fractional turns ratios, without high sensitivity to dc offset from the analog circuitry. The proposed scheme has been validated with experimental results on 850-V/850-V DAB converters within a system, as well as in an 850-V/6700-V medium voltage DAB unit.

Gao, Zihan↗

A 20-kW DC Oak Ridge Converter with Integrated AC & DC Sources for Grid Services and Energy Storage Systems

This paper proposes a wireless power transfer (WPT) platform with integrated energy conversion that has the capability for 1) recharging the energy storage systems (ESSs) from the grid systems, including renewable energy sources such as wind, solar, etc., 2) off grid systems recharging the ESSs from dc grid systems, 3) grid recharging of electric vehicles (EVs), and 4) off grid recharging of EVs from ESSs. The unique aspect of the method is the use of multi-interface power electronic converter for the grid and ESSs and EVs that can support a range of applications with ac / dc and dc / dc energy conversion ability in a single converter system. The key enabling technology to achieve these functionalities is Oak Ridge Converter (ORC) with polyphase coupler coil system both developed at ORNL. This new technology enables higher power density WPT systems while allowing the coils to interface from ac grid at 60 Hz frequency or dc source directly merging with 85 kHz operating frequency of switching component. The experimental results of the proposed system are presented for 20 kW output power with the system overall efficiency around 95.4% from dc source and 93% overall efficiency from ac grid achieving 9-10% current total harmonic distortion (THD) and 0.98-0.99 power factor (PF).

Asa, Erdem↗

Modeling of Multi-Loops Related Device Turn-On Overvoltage in 3L-ANPC Converters

An analytical model for the device drain-source turn-on overvoltage in three-level active neutral point clamped (3L-ANPC) converters is established in this paper. Considering the two commutation loops in the converter, the relationship between the turn-on overvoltage and the loop inductances is evaluated. The line switching frequency device usually exhibits higher overvoltage, while the high switching frequency device is not strongly influenced by the multiple loops. A 500 kVA 3L-ANPC converter using SiC MOSFETs is tested, and the model is verified with the experimental results.

Gui, Handong↗

An Average Model Predictive Control of Quasi-Z-Source Modular Cascaded Photovoltaic Converter

An average model predictive control (AMPC) is proposed for dc grid integration of the front-end isolated quasi-Z-source modular cascaded converter (qZS-MCC) photovoltaic (PV) power system. The qZS-MCC deals with PV maximum power point tracking (MPPT), dc grid integration, and de-link voltage balance by the post-stage qZS half-bridge (HB) dc-dc converters, while a unified duty cycle is used in the front-end isolation converters of all submodules (SMs). Thus, it reduces the control resources while overcoming the dc-bus voltage limit because of the PV panel insulation demand. The proposed AMPC of qZS-MCC PV power system predicts the shoot-through duty cycle of each SM for dc-link voltage control, and the total modulation index for dc grid-connected current control; only one proportional-integral (PI) regulator for PV MPPT is required in each SM. Thus, PI regulators are significantly reduced, whereas system dynamic responses are improved, with low computation and simple implementation. Simulation and downscaled experimental results demonstrate the effectiveness of the proposed control.

Liu, Yushan↗

Comparison of Si, SiC, and GaN based Isolation Converters for Onboard Charger Applications

This paper presents a comparison of isolation converters based on Si, SiC, or GaN switching devices for level-2 integrated onboard chargers. The isolation converters all employ a dual active bridge for bidirectional power flow for the charger and a buck converter tapped off the same transformer for powering the 14V vehicle loads. Design trade-offs and operating constraints are discussed and performance metrics in terms of efficiency and power density and experimental results are included.

Su, Gui-Jia↗

An Uncertainty and Disturbance Estimator Based Voltage Control for Dual-Active-Bridge Converters

Nonlinearities and external disturbances, like deadtime effect, the on-state voltage drop of the power device, and load variations, can lead to tracking errors in the output voltage of dual-active-bridge (DAB) converters. To address these issues, first of all, a generic dynamic model for DAB converters is proposed, which integrates the DAB circuit model with the phase-shift control scheme. Then, an uncertainty and disturbance estimator (UDE) based voltage control scheme for DAB converters is proposed to improve the output tracking accuracy and dynamic performance. Using the proposed power model, the design procedure of the UDE controller is significantly simplified. Hardware-in-the-loop simulations as well as experimental studies on a scale-down prototype are performed to demonstrate the enhanced tracking and disturbance rejection performance of the proposed controller.

Wu, Yuheng↗

Analysis of a GaN-Based CRM Totem-Pole PFC Converter Considering Current Sensing Delay

High-frequency soft-switched gallium-nitride (GaN) based critical conduction mode (CRM) totem-pole power factor correction (PFC) converter is one of the most potential candidates in data center power supplies. However, the high-speed cycle-by-cycle zero current detection (ZCD) brings challenges to zero-voltage-switching (ZVS) control. Current sensing delay (CSD) exists, and the ZCD circuit is sensitive to high di/dt switching noise. In this paper, mechanisms of the ZCD time error are elaborated, and impacts of the current sensing delay on converter switching frequency, inductor current, input current third harmonic distortion (THD), and power loss are analyzed. Qualification time is added within the controller for immunity to the swiching noise, and a CSD embedded converter model is proposed to compensate the ZCD time delay. Also, loss modeling of the CRM totem-pole PFC is conducted to aid in analysis of the proposed theory. A 1.5 kW single-phase CRM totem-pole PFC prototype is tested. Experimental results validiate the analysis, modeling, and the proposed compensation method for current sensing delay.

Sun, Jingjing↗

Design of Low Inductance Busbar for 500 kVA Three-Level ANPC Converter

The adoption of SiC devices in high power applications enables higher switching speed, which requires lower circuit parasitic inductance to reduce the voltage overshoot. This paper presents the design of a busbar for a 500 kVA three-level active neutral point clamped (ANPC) converter. The layout of the busbar is discussed in detail based on the analysis of the multiple commutation loops, magnetic canceling effect, and DC-link capacitor placement. The loop inductance of the busbar is verified with simulation, impedance measurements, and converter experiments. The results match with each other, and the inductances of small and large loop are 6.5 nH and 17.5 nH respectively, which is significantly lower than the busbars of NPC type converters in other references.

Gui, Handong↗

Damping Selection Strategy for Maximum Energy on Wave Energy Power Converters

An optimal damping selection strategy on the power electronics in wave energy application is introduced to increase the total energy produced from the power converter in a wave energy converter (WEC) system. A damping map for maximum energy is built for the selection. The map is based on an irregular wave-towire simulation and reliability analysis on the IGBT module. From the yearly wave mission profile, the damping selection strategy is proved to provide 40% more energy than the conventional optimal power with passive damping selection in the WEC power converter.

16 TIDAL AND WAVE POWER↗

Medium Voltage (13.8 kV) Transformer-less Grid-Connected DC/AC Converter Design and Demonstration Using 10 kV SiC MOSFETs

Medium voltage (MV) power converters using high voltage (HV) Silicon Carbide (SiC) power semiconductors result in great benefits in weight, size, efficiency and control bandwidth. However, challenges still exist on the components design considering HV insulation and noise immunity requirements in the MV SiC based power converter. A 5-level MMC based transformer-less grid-connected dc/ac converter is developed for 13.8 kV medium voltage grid using 10 kV SiC MOSFETs. The key components, including gate driver with high dv/dt immunity and fast reliable protection, isolated power supply with low parasitic capacitance, voltage/current sensors with high noise immunity, and passives following related insulation standard are provided. A 25 kV dc-link phase-leg is demonstrated, and the experimental results are presented.

Ji, Shiqi↗

Design of 1500V/200kW 99.6% Efficiency Dual Active Bridge Converters Based on 1700V SiC Power MOSFET Module

High efficiency, high density and galvanically isolated power converters are attractive for medium voltage high power applications. This paper presents a 1.5kV/200kW bidirectional Dual Active Bridge (DAB) converter using a newly developed 1.7kV SiC MOSFET module. The intended application is megawatt scale solid state transformer (SST) and 1500V PV inverter application using modular architecture. One novel model to estimate the turn-off loss using snubber capacitors is proposed and experimentally verified. An optimized PCB-based busbar design is introduced to reduce the voltage overshoot across the SiC device, making the design suitable for 1.5kVdc applications. The mechanism of how the optimized PCB-based busbar can reduce the voltage overshoot is quantitatively interpreted and experimentally verified. The DAB converter achieved an efficiency of 98.85% at 200kW and a maximum of 99.53% at 60kW. The maximum efficiency for series-resonant mode is 99.6% at 85kW and 99.3% at 200kW. The power density is 26W/inch3 (1.6MW/m3) which is much higher than traditional industry products.

Xu, Wei↗

Multiscale Electrothermal Design of a Modular Multilevel Converter for Grid-Tied Applications

As a key feature of modular multilevel converters (MMCs), a large number of semiconductor devices are employed in the converter and distributed over a stack of submodules. Each submodule has a strict temperature limit that imposes constraints on the operating range of the converter. Different loading conditions/losses in the submodules lead to unavoidable temperature variations inside the MMC, which consequently affect the system-level performance and reliability. This paper is focused on the electrothermal analysis and design of a medium-voltage silicon carbide (SiC)-based MMC system, from submodule power semiconductors to the overall MMC system integration of multiple submodules. Loss calculations are performed to estimate the cooling requirements and aid thermal design at different levels. The performance of forced-air cooling approach is analyzed within a numerical modeling framework. Maximum temperature of the SiC power modules is predicted using numerical tools. Thermal design of the MMC cabinet with various arrangement of air inlet(s) and outlet(s) is investigated and compared from a cooling performance perspective.

CFD↗

Real-time Condition Monitoring of Power Modules in Grid-tied Power Converter

This paper proposes and demonstrates a real-time condition monitoring method using gate driver integrated sensing circuits and sensor fusion algorithms. Power device on-state voltage (VDSon) measurement and junction temperature (Tj) sensing circuits with high noise immunity are built and integrated into an adaptive gate driver circuit for power modules. Considering the inherently noisy measurement environment of power converters, VDSon together with several other measurements are fused together to provide accurate descriptions of the stress and degradation of each power device. Furthermore, the gate driver circuit can actively control the turn-on gate voltage (VGSon) for each device based on the stress and degradation state. The proposed sensing circuits and power device condition assessment algorithms are implemented in a 75 KVA grid-tied power converter. This paper focuses on the sensing circuits hardware designs and testing in grid-tied power converter prototype and device stress index generation. More comprehensive results on the device state of health index generation will be presented in future work.

Fan, Junchong↗

DC Microgrid Reliability Enhancement with Adaptive Converter Thermal Management

Due to the different device selections, aging levels, and thermal dissipation performance, some converters may take additional thermal stress on switching devices than others in paralleled converter systems, which will reduce system reliability. To address this problem, this paper proposes a power-sharing strategy with adaptive thermal management. First, the temperature-based power loss model and electrical-thermal model are established. Based on that, a high-accuracy IGBT junction temperature estimate considering the power loss-temperature coupling can be achieved. Further, the thermal-sharing for all the switching devices in paralleled converters can be achieved with the proposed adaptive thermal management strategy. The proposed strategy can change the power-sharing ratio adaptively according to the system operation conditions, which will contribute to the system reliability enhancement. The effectiveness of the proposed strategy is verified through PLECS thermal simulation and joint real-time simulation with Dspace and RT-box.

DC microgrid↗