Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “Anode material”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 415 records · Page 23

Porous CoFe{sub 2}O{sub 4} nanowire arrays on carbon cloth as binder-free anodes for flexible lithium-ion batteries

Highlights: • Hierarchal CoFe{sub 2}O{sub 4} nanowire arrays are directly grown on flexible carbon cloth. • Porous CoFe{sub 2}O{sub 4} nanowires are composed of many nanocrystals of 20–40 nm. • CoFe{sub 2}O{sub 4} nanowire arrays exhibit excellent rate capability and cycling stability. • Integrated CoFe{sub 2}O{sub 4}/carbon cloth electrodes show high flexibility and areal capacity. - Abstract: A three-dimensional CoFe{sub 2}O{sub 4} nanowire array on carbon cloth was fabricated with a hydrothermal method together with a post-annealing treatment. As a binder-free and flexible anode material for LIBs, it showed an improved electrochemical performance with high cycling stability and excellent rate capability. It exhibited an initial discharge capacity of 1615 mAh g{sup −1} and retained a reversible capacity of about 1204 mAh g{sup −1} after 200 cycles at a specific current of 500 mA g{sup −1}. The high capacity, outstanding rate performance and cycling stability can be attributed to the special configuration of hierarchal porous CoFe{sub 2}O{sub 4} nanowires on carbon cloth, which possess many advantages like short diffusion length, easy strain relaxation and fast electron transport. Moreover, the integrated CoFe{sub 2}O{sub 4} nanowires/carbon cloth electrode shows high flexibility and high areal capacity (2.41 mAh cm{sup −2}), which makes it suitable for use as a binder-free anode to build flexible LIBs.

36 MATERIALS SCIENCE↗

1T MoS 2 nanosheets with extraordinary sodium storage properties via thermal-driven ion intercalation assisted exfoliation of bulky MoS 2

Metallic phase (1T) MoS 2 has attracted enormous attention as an appealing energy storage material for batteries, supercapacitors, and catalysts. However, a facile fabrication method is lacking and the intensive understanding of its sodium storage mechanism is absent. Herein, ultrathin 1T MoS 2 nanosheets (1-2 layers) are directly fabricated via and are investigated as an anode material for sodium-ion batteries. Interestingly, the as-prepared 1T MoS 2 nanosheets demonstrate a high reversible capacity of 450 mAh g -1 at 50 mA g -1 and outstanding cycling stability with a high capacity retention ratio of 94% after 200 cycles at 1 A g -1 , which is far superior to that of the 2H phase counterpart. Density function theory (DFT) calculations show that, in addition to significantly enhanced electronic conductivity, 1T MoS 2 also possesses much more sodium philicity and faster Na atom mobility in comparison with the 2H phase. More importantly, as revealed by ex-situ Raman, in-situ X-ray diffraction, and DFT calculations, the 1T MoS 2 is more capable of suppressing the dissolution of S species from the material structure compared with the 2H phase, leading to excellent cycling stability. Furthermore, the facile and easily scalable method as well as the deep mechanism analysis will provide a very important reference for the development of high-performance MoS 2 anodes and other SIB electrode materials.

1T MoS2↗

Low temperature synthesis of lead germanate (PbGeO{sub 3})/polypyrrole (PPy) nanocomposites and their lithium storage performance

Highlights: • PbGeO{sub 3}/PPy nanocomposites are successfully fabricated for the first time. • PbGeO{sub 3} nanowire and PbGeO{sub 3}/PPy nanocomposites were characterized as anode materials in lithium ion batteries for the first time. • PPy coating can improve the electrochemical performance of PbGeO{sub 3} by increasing the electronic conductivity and buffering the volume changes during cycling. • The PbGeO{sub 3}/PPy nanocomposites deliver a capacity of 662 mA h g{sup −1} after 50 cycles. - Abstract: PGO/PPy nanocomposites were prepared via a low temperature chemical coating method for the first time. Electrochemical measurements demonstrate that the PbGeO{sub 3} electrodes retain a capacity of 657 mA h g{sup −1} after 100 cycles and possess excellent rate capability indicating that the PGO/PPy nanocomposites could be used as a candidate as high-capacity anode for lithium batteries.

36 MATERIALS SCIENCE↗

Molecular dynamics simulations of the first charge of a Li-ion—Si-anode nanobattery

Rechargeable lithium-ion batteries are the most popular devices for energy storage but still a lot of research needs to be done to improve their cycling and storage capacity. Silicon has been proposed as an anode material because of its large theoretical capacity of ~3600 mAh/g. Therefore, focus is needed on the lithiation process of silicon anodes where it is known that the anode increases its volume more than 300%, producing cracking and other damages. In this study, we performed molecular dynamics atomistic simulations to study the swelling, alloying, and amorphization of a silicon nanocrystal anode in a full nanobattery model during the first charging cycle. A dissolved salt of lithium hexafluorophosphate in ethylene carbonate was chosen as the electrolyte solution and lithium cobalt oxide as cathode. External electric fields are applied to emulate the charging, causing the migration of the Li-ions from the cathode to the anode, by drifting through the electrolyte solution, thus converting pristine Si gradually into Li 14 Si 5 when fully lithiated. When the electric field is applied to the nanobattery, the temperature never exceeds 360 K due to a temperature control imposed resembling a cooling mechanism. The volume of the anode increases with the amorphization of the silicon as the external field is applied by creating a layer of LiSi alloy between the electrolyte and the silicon nanocrystal and then, at the arrival of more Li-ions changing to an alloy, where the drift velocity of Li-ions is greater than the velocity in the initial nanocrystal structure. Charge neutrality is maintained by concerted complementary reduction-oxidation reactions at the anode and cathode, respectively. Also, the nanobattery model developed here can be used to study charge mobility, current density, conductance and resistivity, among several other properties of several candidate materials for rechargeable batteries and constitutes the initial point for further studies on the formation of the solid electrolyte interphase in the anode.

25 ENERGY STORAGE↗

In-situ TEM on the coalescence of birnessite manganese dioxides nanosheets during lithiation process

Highlights: • Evolution of MnO{sub 2} nanosheets during lithiation was in situ observed. • MnO{sub 2} was reacted with Li to form Mn and LiO{sub 2}. • Nanosheets expanded and aggregated due to lithiation. - Abstract: Nanostructure is believed to produce great benefits for anode materials in lithium ion batteries (LIBs) by enhancing lithium ion transfer, accommodating large volume change and increasing surface area. Whether the nanostructure (especially the porous nanostructure) could be well held during charging/discharging process is one of the most commonly concerned issues in LIBs research. The dynamic evolution of birnessite manganese dioxides nanosheets during lithiation process is investigated by in-situ transmission electron microscopy (TEM) for the first time. The TiO{sub 2}@MnO{sub 2} core-shell nanowires are used as the anode and Li metal as the counter electrode inside the TEM. Interestingly, the lithiation process is confirmed as MnO{sub 2} and Li converting to Li{sub 2}O and Mn. The original porous structure of the nanosheets is hard to preserve during lithiation process due to lithiation-induced contact flattening.

36 MATERIALS SCIENCE↗

Nanoporous titanium niobium oxide and titanium tantalum oxide compositions and their use in anodes of lithium ion batteries

Nanoporous metal oxide framework compositions useful as anodic materials in a lithium ion battery, the composition comprising metal oxide nanocrystals interconnected in a nanoporous framework and having interconnected channels, wherein the metal in said metal oxide comprises titanium and at least one metal selected from niobium and tantalum, e.g., TiNb.sub.2-x Ta.sub.xO.sub.y (wherein x is a value from 0 to 2, and y is a value from 7 to 10) and Ti.sub.2Nb.sub.10-vTa.sub.vO.sub.w (wherein v is a value from 0 to 2, and w is a value from 27 to 29). A novel sol gel method is also described in which sol gel reactive precursors are combined with a templating agent under sol gel reaction conditions to produce a hybrid precursor, and the precursor calcined to form the anodic composition. The invention is also directed to lithium ion batteries in which the nanoporous framework material is incorporated in an anode of the battery.

25 ENERGY STORAGE↗

Fast Proton Insertion in Layered H 2 W 2 O 7 via Selective Etching of an Aurivillius Phase

H 2 W 2 O 7 , a metastable material synthesized via selective etching of the Aurivillius-related Bi 2 W 2 O 9 , is shown as an electrode for high power proton-based energy storage. Comprehensive structural characterization is performed to obtain a high-fidelity crystal structure of H 2 W 2 O 7 using an iterative approach that combines X-ray diffraction, neutron pair distribution function, scanning transmission electron microscopy, Raman spectroscopy, and density functional theory modeling. Electrochemical characterization shows a capacity retention of ≈80% at 1000 mV s –1 (1.5-s charge/discharge time) as compared to 1 mV s –1 (≈16-min charge/discharge time) with cyclability for over 100 000 cycles. Energetics from density functional theory calculations indicate that proton storage occurs at the terminal oxygen sites within the hydrated interlayer. Last, optical micrographs collected during in situ Raman spectroscopy show reversible, multicolor electrochromism, with color changes from pale yellow to blue, purple, and last, orange as a function of proton content. These results highlight the use of selective etching of layered perovskites for the synthesis of metastable transition metal oxide materials and the use of H 2 W 2 O 7 as an anode material for proton-based energy storage or electrochromic applications.

25 ENERGY STORAGE↗

A Micrometer‐Sized Silicon/Carbon Composite Anode Synthesized by Impregnation of Petroleum Pitch in Nanoporous Silicon

Porous silicon (Si)/carbon nanocomposites have been extensively explored as a promising anode material for high-energy lithium (Li)-ion batteries (LIBs). However, shrinking of the pores and sintering of Si in the nanoporous structure during fabrication often diminishes the full benefits of nanoporous Si. Herein, a scalable method is reported to preserve the porous Si nanostructure by impregnating petroleum pitch inside of porous Si before high-temperature treatment. The resulting micrometer-sized Si/C composite maintains a desired porosity to accommodate large volume change and high conductivity to facilitate charge transfer. It also forms a stable surface coating that limits the penetration of electrolyte into nanoporous Si and minimizes the side reaction between electrolyte and Si during cycling and storage. A Si-based anode with 80% of pitch-derived carbon/nanoporous Si enables very stable cycling of a Si||Li(Ni0.5Co0.2Mn0.3)O 2 (NMC532) battery (80% capacity retention after 450 cycles). It also leads to low swelling in both particle and electrode levels required for the next generation of high-energy LIBs. In conclusion, the process also can be used to preserve the porous structure of other nanoporous materials that need to be treated at high temperatures.

anode materials↗

Minimized Volume Expansion in Hierarchical Porous Silicon upon Lithiation

Silicon (Si) remains one of the most promising anode materials for next-generation lithium-ion batteries (LIBs). The key challenge for Si anodes is the huge volume change during lithiation-delithiation cycles that leads to electrode pulverization and rapid capacity fading. Here, we report a hierarchical porous Si (hp-Si) with a tailored porous structure [tunable primary pores (20-200 nm) and secondary nanopores (~3-10 nm)] that can effectively minimize the volume expansion. An in situ transmission electron microscopy (TEM) study revealed that the hp-Si material with the same porosity but larger primary pores can more effectively accommodate lithiation-induced volume expansion, giving rise to a much reduced apparent volume expansion on both material and electrode levels. Chemomechanical modeling revealed that because of the different relative stiffnesses of the lithiated and unlithiated Si phases, the primary pore size plays a key role in accommodating the volume expansion of lithiated Si. The higher structural stability of the hp-Si materials with larger primary pores also maintains the fast diffusion channels of the connective pores, giving rise to better power capability and capacity retention upon electrochemical cycling. Our findings point toward an optimized hp-Si material with minimal volume change during electrochemical cycling for next-generation LIBs.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Materials to improve the performance of lithium and sodium batteries

A lithium or sodium battery includes a cathode containing manganese; an anode containing an active anode material; a separator; an electrolyte; and a transition metal ion sequestration agent; wherein the transition metal ion sequestration agent contains a micron or nano-sized inorganic compound and the transition metal ion sequestration agent is located on and/or within the separator; on and/or within the anode; in the electrolyte; or any combination thereof.

Vissers, Daniel R.↗

Performance Testing of Molten Regolith Electrolysis with Transfer of Molten Material for the Production of Oxygen and Metals on the Moon

Previously, we have demonstrated the production of oxygen by electrolysis of molten regolith simulants at temperatures near 1600 C. Using an inert anode and suitable cathode, direct electrolysis (no supporting electrolyte) of the molten silicate is carried out, resulting in the production of molten metallic products at the cathode and oxygen gas at the anode. Initial direct measurements of current efficiency have confirmed that the process offer potential advantages of high oxygen production rates in a smaller footprint facility landed on the moon, with a minimum of consumables brought from Earth. We now report the results of a scale-up effort toward the goal of achieving production rates equivalent to 1 metric ton O2/year, a benchmark established for the support of a lunar base. We previously reported on the electrochemical behavior of the molten electrolyte as dependent on anode material, sweep rate and electrolyte composition in batches of 20-200g and at currents of less than 0.5 A. In this paper, we present the results of experiments performed at currents up to 10 Amperes) and in larger volumes of regolith simulant (500 g - 1 kg) for longer durations of electrolysis. The technical development of critical design components is described, including: inert anodes capable of passing continuous currents of several Amperes, container materials selection, direct gas analysis capability to determine the gas components co-evolving with oxygen. To allow a continuous process, a system has been designed and tested to enable the withdrawal of cathodically-reduced molten metals and spent molten oxide electrolyte. The performance of the withdrawal system is presented and critiqued. The design of the electrolytic cell and the configuration of the furnace were supported by modeling the thermal environment of the system in an effort to realize a balance between external heating and internal joule heating. We will discuss the impact these simulations and experimental findings have on the design of a suitable prototype for lunar applications

Sibille, Laurent↗

Thermal oxidation synthesis hollow MoO{sub 3} microspheres and their applications in lithium storage and gas-sensing

Graphical abstract: MoO{sub 3} hollow microspheres were synthesized via a facile and template-free solvothermal route and subsequent heat treatment in air. The MoO{sub 3} hollow microspheres exhibit an improved lithium storage and gas-sensing performance. Highlights: ► Hollow MoO{sub 3} microspheres were synthesized by thermal oxidation of hollow MoO{sub 2}. ► The MoO{sub 3} hollow microspheres have a relatively high specific surface area. ► The MoO{sub 3} hollow microspheres exhibit improved lithium storage performance. ► The MoO{sub 3} hollow microspheres show good responses to ammonia gas. - Abstract: In this paper, MoO{sub 3} hollow microspheres were synthesized via a facile and template-free solvothermal route and subsequent heat treatment in air. The MoO{sub 3} hollow microspheres have a relatively high specific surface area, and with such a feature, the as-synthesized MoO{sub 3} hollow microspheres have potential applications in Li-ion battery and gas-sensor. When tested as a Li-storage anode material, the MoO{sub 3} hollow microspheres show a higher discharge capacity of 1377.1 mA h g{sup −1} in the first discharge and a high reversible capacity of 780 mA h g{sup −1} after 100 cycles at a rate of 1 C. Furthermore, as a gas sensing material, the MoO{sub 3} hollow microspheres exhibit an improved sensitivity and short response/recovery time to trace levels of ammonia gas.

36 MATERIALS SCIENCE↗

A POM–organic framework anode for Li-ion battery

Rechargeable Li-ion batteries (LIBs) are currently the dominant power source for portable electronic devices and electric vehicles, and for small-scale stationary energy storage. However, one bottleneck of the anode materials for LIBs is the poor cycling performance caused by the fact that the anodes cannot maintain their integrity over several charge–discharge cycles. In this work, we demonstrate an approach to improving the cycling performance of lithium-ion battery anodes by constructing an extended 3D network of flexible redox active polyoxometalate (POM) clusters with redox active organic linkers, herein described as POMOF. In addition, this architecture enables the accommodation of large volume changes during cycling at relatively high current rates. For example, the POMOF anode exhibits a high reversible capacity of 540 mA h g –1 after 360 cycles at a current rate of 0.25C and a long cycle life at a current rate of 1.25C (>500 cycles).

25 ENERGY STORAGE↗

Interfacial Pressure Improves Calendar Aging of Lithium Metal Anodes

Lithium metal is a very attractive anode material because its theoretical specific capacity is approximately 10 times higher than conventional graphite anodes. Despite great promise, Li anodes suffer from capacity fade due to instabilities with the electrolyte as well as stranding of active Li. We have previously shown that applied interfacial pressure improves Li anode cycling because the pressure reduces the propensity for Li isolation and enables easier reconnection. Many researchers have also shown that calendar aging can lead to Li capacity loss and this has been attributed to either electrolyte decomposition with concurrent Li corrosion or to the formation of stranded Li. Our prior research focused on calendar aging during cycling suggests the mechanism for calendar aging is largely related to stranding of Li during rest and reconnection of the stranded Li upon further cycling, evidenced by similar average Coulombic efficiencies and Li loss in cells with and without rest. Because our calendar aging studies suggest Li stranding as a major cause of Coulombic efficiency drops and our Li cycling studies suggest this can be mitigated partially through applied interfacial pressure, we hypothesized that applied pressure would improve calendar aging by reducing stranded Li and enabling reconnection. We systematically varied applied pressure (0-1000 kPa) on Li metal anodes during cycling tests with and without intermittent calendar aging periods. Though the Coulombic efficiency decreases during aging periods, the lost capacity is recovered during subsequent cycles, as shown though average Coulombic efficiency and cumulative Li capacity loss analysis. We find that application of pressure partially mitigates calendar aging, in accordance with our hypothesis that calendar aging is caused by Li standing and can be mitigated to some degree with interfacial pressure. This is further supported by our results showing that the average Coulombic efficiency and cumulative Li capacity losses are similar over 50 cycles for cells that were continuously cycled and cells with periodic calendar aging periods. This result indicates that the losses during aging are reversible, which is consistent with Li stranding and reconnection. We show that pressure is one mitigation technique that helps reduce Li calendar aging in this study, but our finding that calendar aging is primarily governed by the stranding and reconnection of dead Li has wider implications. This research suggests that other mitigations which have been shown to prevent dead Li formation or encourage reconnection during cycling would also likely be successful for the purpose of improving calendar aging. The authors were supported by a Laboratory Directed Research and Development (LDRD) program. This work was performed, in part, at the Center for Integrated Nanotechnologies, an Office of Science User Facility operated for the U.S. Department of Energy (DOE) Office of Science. Sandia National Laboratories is a multi-mission laboratory managed and operated by National Technology & Engineering Solutions of Sandia, LLC (NTESS), a wholly owned subsidiary of Honeywell International Inc., for the U.S. Department of Energy's National Nuclear Security Administration (DOE/NNSA) under contract DE-NA0003525. This written work is authored by an employee of NTESS. The employee, not NTESS, owns the right, title and interest in and to the written work and is responsible for its contents. This work was authored in part by the National Renewable Energy Laboratory, operated by Alliance for Sustainable Energy, LLC, for the U.S. Department of Energy (DOE) under Contract No. DE-AC36-08GO28308. Any subjective views or opinions that might be expressed in the written work do not necessarily represent the views of the U.S. Government.

applied pressure↗

Heterogeneous WS x /WO 3 thorn-bush nanofiber electrodes for sodium-ion batteries

Heterogeneous electrode materials with hierarchical architectures promise to enable considerable improvement in future energy storage devices. In this study, we report on a tailored synthetic strategy used to create heterogeneous tungsten sulfide/oxide core–shell nanofiber materials with vertically and randomly aligned thorn-bush features, and we evaluate them as potential anode materials for high-performance Na-ion batteries. The WS x (2 ≤ x ≤ 3, amorphous WS 3 and crystalline WS 2 ) nanofiber is successfully prepared by electrospinning and subsequent calcination in a reducing atmosphere. To prevent capacity degradation of the WS x anodes originating from sulfur dissolution, a facile post-thermal treatment in air is applied to form an oxide passivation surface. Interestingly, WO 3 thorn bundles are randomly grown on the nanofiber stem, resulting from the surface conversion. We elucidate the evolving morphological and structural features of the nanofibers during post-thermal treatment. The heterogeneous thorn-bush nanofiber electrodes deliver a high second discharge capacity of 791 mAh g –1 and improved cycle performance for 100 cycles compared to the pristine WS x nanofiber. Lastly, we show that this hierarchical design is effective in reducing sulfur dissolution, as shown by cycling analysis with counter Na electrodes.

36 MATERIALS SCIENCE↗

Review on landfill leachate treatment by electrochemical oxidation: Drawbacks, challenges and future scope

Highlights: • Comparison is made between conventional and bioreactor landfill leachate. • Organics and ammonium nitrogen removal mechanism have been described. • Various influencing factors of EO process have been discussed. • Application of EO combined with biological/physicochemical process is reviewed. • Incorporation of LCA in LL treatment technology selection is proposed. - Abstract: Various studies on landfill leachate treatment by electrochemical oxidation have indicated that this process can effectively reduce two major pollutants present in landfill leachate; organic matter and ammonium nitrogen. In addition, the process is able to enhance the biodegradability index (BOD/COD) of landfill leachate, which make mature or stabilized landfill leachate suitable for biological treatment. The elevated concentration of ammonium nitrogen especially observed in bioreactor landfill leachate can also be reduced by electrochemical oxidation. The pollutant removal efficiency of the system depends upon the mechanism of oxidation (direct or indirect oxidation) which depends upon the property of anode material. Applied current density, pH, type and concentration of electrolyte, inter-electrode gap, mass transfer mode, total anode area to volume of effluent to be treated ratio, temperature, flow rate or flow velocity, reactor geometry, cathode material and lamp power during photoelectrochemical oxidation may also influence the system performance. In this review paper, past and present scenarios of landfill leachate treatment efficiencies and costs of various lab scale, pilot scale electrochemical oxidation studies as a standalone system or integrated with biological and physicochemical processes have been reviewed with the conclusion that electrochemical oxidation can be employed as a complementary treatment system with biological process for conventional landfill leachate treatment as well as a standalone system for ammonium nitrogen removal from bioreactor landfill leachate. Furthermore, present drawbacks of electrochemical oxidation process as a landfill leachate treatment system and relevance of incorporating life cycle assessment into the decision-making process besides process efficiency and cost, have been discussed.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

N-doped CMK-3 anchored with SnS{sub 2} nanosheets as anode of lithium ion batteries with superior cyclic performance and enhanced reversible capacity

Highlights: • composites prepared by a facile hot bath method at low temperature display a high initial capacity and maintain excellent reversible capacity. - Abstract: The composites of N-doped ordered mesoporous carbon (N-CMK-3) anchored with tin disulfide (SnS{sub 2}) nanosheets (NSs) have been synthesized via a maneuverable hot bath method at low temperature. The as-synthesized SnS{sub 2}@N-CMK-3 composites exhibit a hierarchical structure with two dimensional (2D) SnS{sub 2} nanosheets uniformly grown on N-CMK-3, leading to a large specific area (126.7 m{sup 2} g{sup −1}) with mesoscale porosity. As anode material for lithium ion batteries (LIBs), SnS{sub 2}@N-CMK-3 composite exhibits a high initial capacity of 1438.9 mA h g{sup −1} (200 mA g{sup −1}). Moreover, the electrochemical performance remained at 618.9 mA h g{sup −1} after 200 cycles, which are significantly higher than that of the pristine SnS{sub 2}. The outstanding electrochemical properties might be due to the 2D nanosheet-morphology feature of SnS{sub 2} and the addition of N-CMK-3 that could availably inhibit the agglomeration of active substances and raise the conductivity of the composite electrode.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Energy, greenhouse gas, and water life cycle analysis of synthetic graphite anode production in the United States

This study presents a comprehensive life cycle analysis of potential synthetic graphite battery anode material (BAM) production in the U.S. based on industrial-scale data. The analysis focuses on three impacts: greenhouse gas (GHG) emissions, total energy use, and water consumption. We also conducted sensitivity analyses to evaluate the effect of variation in process parameters and energy sources used for synthetic graphite BAM production on its life cycle GHG emissions. A detailed supply chain analysis of graphite BAM in the U.S. was also undertaken, along with a study of its associated GHG emissions. The results show GHG emissions of 29.7 kg CO 2 -eq. per kg BAM, total energy use of 580 MJ kg −1 BAM, and water consumption of 121 L kg −1 BAM for the baseline condition. The graphitization step is a major process hotspot, contributing to over 74% of all impacts. This is attributed to the energy and material input requirements for this step, particularly through the use of crucibles. Across the entire synthetic graphite production process, electricity is the primary contributor, followed by crucibles used in graphite block production, and then calcined petroleum coke. Sensitivity analyses indicate that improvement in micronization yield, reuse of crucibles, and use of low-carbon nuclear energy can significantly reduce GHG emissions of potential domestic graphite production (by ∼70%). Supply chain analysis identified major graphite BAM sources in the U.S. and showed that the U.S. has a competitive advantage in domestic production of synthetic graphite BAM in terms of reduced life cycle GHG emissions compared to present-day imported sources (by ∼20%).

Battery anode↗