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At least 397 records · Page 22

Experiences with Flow-direction Instruments

The method of recording the direction of flows on the basis of the hydrodynamic zero-point measurement has now reached a certain limit, in spite of the good results achieved. While the available flow-direction devices are accurate enough for many purposes, they are all insufficient for perfectly exact prediction of the flow direction. The next problem will be to achieve a point-by point flow-direction record, whereby the test procedure must be simplified, accelerated, and the degree of accuracy of the test data improved.

Eckert, B↗

Guide for Oxygen Component Qualification Tests

Although oxygen is a chemically stable element, it is not shock sensitive, will not decompose, and is not flammable. Oxygen use therefore carries a risk that should never be overlooked, because oxygen is a strong oxidizer that vigorously supports combustion. Safety is of primary concern in oxygen service. To promote safety in oxygen systems, the flammability of materials used in them should be analyzed. At the NASA White Sands Test Facility (WSTF), we have performed configurational tests of components specifically engineered for oxygen service. These tests follow a detailed WSTF oxygen hazards analysis. The stated objective of the tests was to provide performance test data for customer use as part of a qualification plan for a particular component in a particular configuration, and under worst-case conditions. In this document - the 'Guide for Oxygen Component Qualification Tests' - we outline recommended test systems, and cleaning, handling, and test procedures that address worst-case conditions. It should be noted that test results apply specifically to: manual valves, remotely operated valves, check valves, relief valves, filters, regulators, flexible hoses, and intensifiers. Component systems are not covered.

Bamford, Larry J.↗

Status on Mechanical Testing at NASA GSFC

This viewgraph presentation provides an overview of current mechanical testing performed on spacecraft materials and instruments at NASA Goddard Space Flight Center. Specific mechanical testing procedures discussed include: force measurements limiting for sine, random vibration and acoustic tests, base driven model surveys, hydraulic shakers, new sine burst method and non contact sensors.

Kaufman, Daniel↗

On the Correlation of Specific Film Thickness and Gear Pitting Life

The effect of the lubrication regime on gear performance has been recognized, qualitatively, for decades. Often the lubrication regime is characterized by the specific film thickness defined as the ratio of lubricant film thickness to the composite surface roughness. It can be difficult to combine results of studies to create a cohesive and comprehensive dataset. In this work gear surface fatigue lives for a wide range of specific film values were studied using tests done with common rigs, speeds, lubricant temperatures, and test procedures. This study includes previously reported data, results of an additional 50 tests, and detailed information from lab notes and tested gears. The dataset comprised 258 tests covering specific film values [0.47 to 5.2]. The experimentally determined surface fatigue lives, quantified as 10-percent life estimates, ranged from 8.7 to 86.8 million cycles. The trend is one of increasing life for increasing specific film. The trend is nonlinear. The observed trends were found to be in good agreement with data and recommended practice for gears and bearings. The results obtained will perhaps allow for the specific film parameter to be used with more confidence and precision to assess gear surface fatigue for purpose of design, rating, and technology development.

gears↗

On the Correlation of Specific Film Thickness and Gear Pitting Life

The effect of the lubrication regime on gear performance has been recognized, qualitatively, for decades. Often the lubrication regime is characterized by the specific film thickness defined as the ratio of lubricant film thickness to the composite surface roughness. It can be difficult to combine results of studies to create a cohesive and comprehensive dataset. In this work gear surface fatigue lives for a wide range of specific film values were studied using tests done with common rigs, speeds, lubricant temperatures, and test procedures. This study includes previously reported data, results of an additional 50 tests, and detailed information from lab notes and tested gears. The dataset comprised 258 tests covering specific film values (0.47 to 5.2). The experimentally determined surface fatigue lives, quantified as 10-percent life estimates, ranged from 8.7 to 86.8 million cycles. The trend is one of increasing life for increasing specific film. The trend is nonlinear. The observed trends were found to be in good agreement with data and recommended practice for gears and bearings. The results obtained will perhaps allow for the specific film parameter to be used with more confidence and precision to assess gear surface fatigue for purpose of design, rating, and technology development.

gears↗

Establishing Standardized Test Methods for Evaluating Space Suit Gloves

The Artemis space suit glove environmental protection garment (EPG) will be the first line of protection used to protect the crewmember’s hands from the environments encountered during extravehicular activity (EVA). As the Artemis missions will include more extreme environments, it is necessary to define tests to evaluate if gloves can meet new, challenging requirements. The NASA Engineering and Safety Center (NESC)has funded an effort with the goal to help vendors to produce a space suit glove that is sufficiently durable to meet the needs of the Artemis missions. Three problems were identified in meeting that goal. First, there are no standardized tests defined to evaluate the durability of space suit gloves for the extreme lunar environments. Second, there is insufficient data on glove performance in a lunar environment from which to compare new designs. And third, current ISS glove TMG fabrics are unlikely to be sufficient to meet Lunar requirements. Four tasks were established to answer different aspects of these three problems. Task 1 focused on the characterization of potential glove fabrics using ASTM standardized test methods when possible. When one did not exist, new standardized test procedures were devised. Task 2 focused on developing a procedure for characterizing the thermal performance of a glove assembly. Task 3 focused on devising a standard procedure for characterizing the dust/abrasion resistance of a space suit glove. Task 4 focused on devising a standard procedure for characterizing the cut resistance of a space suit glove while at cryogenic temperatures. The new procedures created in Tasks 2, 3 and 4 were then validated by testing the Phase VI glove to collect baseline data. This paper will summarize the approach used to establish standardized test methods for each task and will expound on the ASTM process to publish the new standards.

spacesuit↗

The verification of LANDSAT data in the geographical analysis of wetlands in west Tennessee

The reliability of LANDSAT imagery as a medium for identifying, delimiting, monitoring, measuring, and mapping wetlands in west Tennessee was assessed to verify LANDSAT as an accurate, efficient cartographic tool that could be employed by a wide range of users to study wetland dynamics. The verification procedure was based on the visual interpretation and measurement of multispectral imagery. The accuracy testing procedure was predicated on surrogate ground truth data gleaned from medium altitude imagery of the wetlands. Fourteen sites or case study areas were selected from individual 9 x 9 inch photo frames on the aerial photography. These sites were then used as data control calibration parameters for assessing the cartography accuracy of the LANDSAT imagery. An analysis of results obtained from the verification tests indicated that 1:250,000 scale LANDSAT data were the most reliable scale of imagery for visually mapping and measuring wetlands using the area grid technique. The mean areal percentage of accuracy was 93.54 percent (real) and 96.93 percent (absolute). As a test of accuracy, the LANDSAT 1:250,000 scale overall wetland measurements were compared with an area cell mensuration of the swamplands from 1:130,000 scale color infrared U-2 aircraft imagery. The comparative totals substantiated the results from the LANDSAT verification procedure.

Rehder, J.↗

Odor test

To prevent the use of spacecraft material that would outgas objectionable or nauseating odors, an odor test was developed. This test provided a means whereby candidate spacecraft materials were subjected to a particular environment and the outgassed products were evaluated by an odor panel. This panel was comprised of individuals with acute olfactory senses. The test results of the odor panel provided design engineers with data regarding potential material-odor problems. The odor-test procedure, panel-member selection, and odor scoring methods are described and typical test results are presented.

Schluter, L. A.↗

ISIS-B spacecraft magnetic tests

Magnetic tests of the ISIS B spacecraft were conducted to determine the various magnetic moments of the spacecraft, evalute its spin and attitude control systems, and calibrate the six onboard magnetometer probes. Test procedures and equipment are described. Techniques for evaluting the data are discussed, and test results are presented. The spacecraft's magnetic characteristics were found to be satisfactory. Proper threshold values for gating the torquing coils were obtained. The onboard magnetometers were satisfactorily calibrated.

Boyle, J. C.↗

Development of boron-epoxy tubular struts for a one-third scale shuttle booster thrust structure.

A one-third scale booster thrust truss structure was designed by Grumman under an in-house program using both boron/epoxy and titanium for the tubular strut members. The boron/epoxy design showed a 22% weight saving and a two phase demonstration program was subsequently funded by NASA-MSFC. In the first phase, structural elements and the most highly loaded center member of the truss were fabricated and tested. The second phase consists of fabrication and test of a complete two-dimensional truss. The design, analysis, fabrication and test procedures are discussed in this paper which also includes the results of successful tests on the elements and center member conducted under the first phase of the NASA program.

Engler, E.↗

Flight flutter testing the B-58 airplane

The flight flutter tests on the B-58 airplane are described, and the philosophy of flight flutter testing is discussed. The instrumentation used in the airplane and in the telemetering receiving station on the ground is described along with the methods used for exciting the airplane and the flight test procedure. Also described is the type of data obtained and its reduction. An evaluation of the procedure and instrumentation is given with a discussion of desirable improvements for future testing.

Mahaffey, P. T.↗

An automated miniaturized Haploscope for testing binocular visual function

A computer-controlled binocular vision testing device has been developed as one part of a system designed for NASA to test the vision of astronauts during spaceflight. The device, called the Mark III Haploscope, utilizes semi-automated psychophysical test procedures to measure visual acuity, stereopsis, phorias, fixation disparity and accommodation/convergence relationships. All tests are self-administered, yield quantitative data and may be used repeatedly without subject memorization. Future applications of this programmable, compact device include its use as a clinical instrument to perform routine eye examinations or vision screening, and as a research tool to examine the effects of environment or work-cycle upon visual function.

Decker, T. A.↗

DHC-6 Twin Otter Tailplane Airfoil Section Testing in the Ohio State University 7x10 Wind Tunnel

Ice contaminated tailplane stall (ICTS) has been found to be responsible for 16 accidents with 139 fatalities over the last three decades, and is suspected to have played a role in other accidents and incidents. The need for fundamental research in this area has been recognized at three international conferences sponsored by the FAA since 1991. In order to conduct such research, a joint NASA/FAA Tailplane Icing Program was formed in 1994: the Ohio State University has played an important role in this effort. The program employs icing tunnel testing, dry wind tunnel testing, flight testing, and analysis using a six-degrees-of-freedom computer code tailored to this problem. A central goal is to quantify the effect of tailplane icing on aircraft stability and control to aid in the analysis of flight test procedures to identify aircraft susceptibility to ICTS. This report contains the results ot testing of a full scale 2D model of a tailplane section of NASA's Icing Research Aircraft, with and without ice shapes, in an Ohio State University 7 x 10 Low Speed wind tunnel in 1994. The results have been integrated into a comprehensive database of aerodynamic coefficients and stability and control derivatives that will permit detailed analysis of flight test results with the analytical computer program. The testing encompassed a full range of angles of attack and elevator deflections, as well as two velocities to evaluate Reynolds number effects. Lift, drag, pitching moment, and hinge moment coefficients were obtained. In addition. instrumentation for use during flight testing was verified to be effective, all components showing acceptable fidelity. Comparison of clean and iced airfoil results show the ice shapes causing a significant decrease in the magnitude of CLmax (from -1.3 to -0.64) and associated stall angle (from -18.6 deg to -8.2 deg). Furthermore, the ice shapes caused an increase in hinge moment coefficient of approximately 0.02, the change being markedly abrupt for one of the ice shapes. A noticeable effect of elevator deflection is that magnitude of the stall angle is decreased for negative (upward) elevator deflections. All these result are consistent with observed tailplane phenomena. and constitute an effective set of data for comprehensive analysis of ICTS

Hiltner, Dale↗

Mode I Toughness Measurements of Core/Facesheet Bonds in Honeycomb Sandwich Structures

Composite sandwich structures will be used in many future applications in aerospace, marine and offshore industries due to the fact that the strength and stiffness to mass ratios surpass any other structural type. Sandwich structure also offers advantages over traditional stiffened panels such as ease of manufacturing and repair. During the last three decades, sandwich structure has been used extensively for secondary structure in aircraft (fuselage floors, rudders and radome structure). Sandwich structure is also used as primary structure in rotorcraft, the most common example being the trailing edge of rotor blades. As with other types of composite construction, sandwich structure exhibits several types of failure mode such as facesheet wrinkling, core crushing and sandwich buckling. Facesheet/core debonding has also been observed in the marine and aerospace industry. During this failure mode, peel stresses applied to an existing facesheet/core debond or an interface low in toughness, results in the facesheet being peeled from the core material, possibly leading to a significant loss in structural integrity of the sandwich panel. In an incident during a test on a liquid hydrogen fuel tank of the X-33 prototype vehicle, the outer graphite/epoxy facesheet and honeycomb core became debonded from the inner facesheet along significant areas, leading to failure of the tank. As a consequence of the accident; significant efforts were made to characterize the toughness of the facesheet/core bond. Currently, the only standardized method available for assessing the quality of the facesheet/core interface is the climbing drum peel test (ASTM D1781). During this test a sandwich beam is removed from a panel and the lip of one of the facesheets is attached to a drum, as shown in Fig. 1. The drum is then rotated along the sandwich beam, causing the facesheet to peel from the core. This method has two major drawbacks. First, it is not possible to obtain quantitative fracture data from the test and so the results can only be used in a qualitative manner. Second, only sandwich structure with thin facesheets can be tested (to facilitate wrapping of the facesheet around the climbing drum). In recognition of the need for a more quantitative facesheet/core fracture test, several workers have devised experimental techniques for characterizing the toughness of the facesheet/core interface. In all of these cases, the tests are designed to yield a mode I-dominated fracture toughness of the facesheet/core interface in a manner similar to that used to determine mode I fracture toughness of composite laminates. In the current work, a modified double cantilever beam is used to measure the mode I-dominated fracture toughness of the interface in a sandwich consisting of glass/phenolic honeycomb core reinforced with graphite epoxy facesheets. Two specimen configurations were tested as shown in Fig 2. The first configuration consisted of reinforcing the facesheets with aluminum blocks (Fig. 2a). In the second configuration unreinforced specimens were tested (Fig. 2b). Climbing drum peel tests were also conducted to compare the fracture behavior observed between this test and the modified double cantilever beam. This paper outlines the test procedures and data reduction strategies used to compute fracture toughness values from the tests. The effect of specimen reinforcement on fracture toughness of the facesheet/core interface is discussed.

Nettles, Alan T.↗

Comparison of Intercooler Characteristics

A method is presented of comparing the performance, weight, and general dimensional characteristics of inter-coolers. The performance and dimensional characteristics covered in the comparisons are cooling effectiveness, pressure drops and weight flows of the charge and cooling air, power losses, volume, frontal area, and width. A method of presenting intercooler data is described in which two types of charts are plotted; (1) A performance chart setting forth all the important characteristics of a given intercooler and (2) a replot of these characteristics for a number of intercoolers intended to assist in making a selection to satisfy a given set of installation conditions. The characteristics of commercial intercoolers obtained from manufacturers' data and of some computed designs are presented on this basis. A standard test procedure and instrumentation are suggested whereby comparable data may be obtained by different testing organizations.

Reuter, J. George↗

Percussive Augmenter of Rotary Drills (PARoD)

A percussive augmenter is being developed and it is designed to add ultrasonic hammering to a conventional commercial rotary drill through an adapter using a piezoelectric actuator. The combination of ultrasonic hammering and rotation creates a drill that requires low power and low axial load while providing faster penetration than conventional rotary-only drills. These characteristics make percussive augmentation of rotary drills ideal for not only planetary exploration but commercial applications as well. The purpose of this internship was to produce, test, and optimize an augmenter that drives a 2 inch diameter bit. This task was part of the percussive augmenter's phase II of an ongoing contract and it involved increasing the capability of the .25 inch version of the augmenter prototype that was developed in phase I. Due to fabrication delays of the augmenter, an extensive part of the test effort was conducted using previous rotary and hammer drill prototypes. These tests focused on drilling deep over long periods of time to provide for effective stress test of the drill. Modifications were made to the drill, its components, and the testing procedure to achieve desired borehole depths. These results were used to start initial testing on the 2 inch augmenter and provide preliminary data on the augmenter's ability to significantly improve penetration rate over conventional rotary-only drills.

rotraty hammer↗

Facilitating the exploitation of ERTS imagery using snow enhancement techniques

The author has identified the following significant results. The procedure for conducting a regional geological mapping program utilizing snow-enhanced ERTS-1 imagery has been summarized. While it is recognized that mapping procedures in geological programs will vary from area to area and from geologist to geologist, it is believed that the procedure tested in this project is applicable over a wide range of mapping programs. The procedure is designed to maximize the utility and value of ERTS-1 imagery and aerial photography within the initial phase of geological mapping programs. Sample products which represent interim steps in the mapping formula (e.g. the ERTS Fracture-Lineament Map) have been prepared. A full account of these procedures and products will be included within the Snow Enhancement Users Manual.

Wobber, F. J.↗

The DAST-1 remotely piloted research vehicle development and initial flight testing

The development and initial flight testing of the DAST (drones for aerodynamic and structural testing) remotely piloted research vehicle, fitted with the first aeroelastic research wing ARW-I are presented. The ARW-I is a swept supercritical wing, designed to exhibit flutter within the vehicle's flight envelope. An active flutter suppression system (FSS) designed to increase the ARW-I flutter boundary speed by 20 percent is described. The development of the FSS was based on prediction techniques of structural and unsteady aerodynamic characteristics. A description of the supporting ground facilities and aircraft systems involved in the remotely piloted research vehicle (RPRV) flight test technique is given. The design, specification, and testing of the remotely augmented vehicle system are presented. A summary of the preflight and flight test procedures associated with the RPRV operation is given. An evaluation of the blue streak test flight and the first and second ARW-I test flights is presented.

Kotsabasis, A.↗