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At least 397 records · Page 22

Analysis of Unsteady Tip and Endwall Heat Transfer in a Highly Loaded Transonic Turbine Stage

In a previous study, vane-rotor shock interactions and heat transfer on the rotor blade of a highly loaded transonic turbine stage were simulated. The geometry consists of a high pressure turbine vane and downstream rotor blade. This study focuses on the physics of flow and heat transfer in the rotor tip, casing and hub regions. The simulation was performed using the Unsteady Reynolds-Averaged Navier-Stokes (URANS) code MSU-TURBO. A low Reynolds number k-epsilon model was utilized to model turbulence. The rotor blade in question has a tip gap height of 2.1 percent of the blade height. The Reynolds number of the flow is approximately 3x10(exp 6) per meter. Unsteadiness was observed at the tip surface that results in intermittent "hot spots". It is demonstrated that unsteadiness in the tip gap is governed by inviscid effects due to high speed flow and is not strongly dependent on pressure ratio across the tip gap contrary to published observations that have primarily dealt with subsonic tip flows. The high relative Mach numbers in the tip gap lead to a choking of the leakage flow that translates to a relative attenuation of losses at higher loading. The efficacy of new tip geometry is discussed to minimize heat flux at the tip while maintaining choked conditions. In addition, an explanation is provided that shows the mechanism behind the rise in stagnation temperature on the casing to values above the absolute total temperature at the inlet. It is concluded that even in steady mode, work transfer to the near tip fluid occurs due to relative shearing by the casing. This is believed to be the first such explanation of the work transfer phenomenon in the open literature. The difference in pattern between steady and time-averaged heat flux at the hub is also explained.

Shyam, Vikram↗

The shock tube as a tool for dynamic testing of fabrics

Specimens of fabric and Mylar were loaded to failure both statically and dynamically. Static tests were accomplished by pressurizing the specimens and dynamic tests were conducted by firing a shock tube. The results of the study indicate that seam efficiency is degraded by dynamic loads and that a need exists to investigate a seaming procedure which gives an optimum dynamic efficiency. The study also illustrates the lack of correspondence between static and dynamic breaking strengths thereby indicating that fabrics which have dynamic applications should be evaluated using dynamic testing procedures such as the shock tube loading used in the present program.

Madden, R.↗

Shock absorber operates over wide range

Piston-type hydraulic shock absorber, with a metered damping system, operates over a wide range of kinetic energy loading rates. It is used for absorbing shock and vibration on mounted machinery and heavy earth-moving equipment.

Creasy, W. K.↗

Predicting Hugoniot equation of state in erythritol with ab initio and reactive molecular dynamics

Erythritol has been proposed as an inert surrogate for developing theoretical and computational models to study aging in energetic materials. In this work, we present a comparison of mechanical and shock properties of erythritol computed using the ReaxFF reactive force field and from ab initio calculations employing density functional theory (DFT). We screened eight different ReaxFF parameterizations, of which the CHO parameters developed for hydrocarbon oxidation provide the most accurate predictions of mechanical properties and the crystal structure of erythritol. Further validation of the applicability of this ReaxFF parameterization for modeling erythritol is demonstrated by comparing predictions of the elastic constants, crystal structure, vibrational density of states, and Hugoniot curves against DFT calculations. The ReaxFF predictions are in close agreement with the DFT simulations for the elastic constants and shock Hugoniot when the crystal is loaded along its c axis but show as much as 30% disagreement in the elastic constants in the ab plane and 12% difference in shock pressures when shocked along the a or b crystal axes. Last, we compare thermomechanical properties predicted from classical molecular dynamics with those calculated using the quasi-harmonic approximation and show that quantum mechanical effects produce large discrepancies in the computed values of heat capacity and thermal expansion coefficients compared with classical assumptions. Combining classical molecular dynamics predictions of mechanical behavior with phonon-based calculations of thermal behaviors, we show that predicted shock-induced temperatures for pressures up to 6.5 GPa do not exceed the pressure-dependent melting point of erythritol.

Hu, Jing↗

Holographic flow visualization within a rotating compressor blade row

Rapid double-pulsed holographic techniques were used to visualize the shock configurations in the tip region of a lightly loaded, high tip speed fan stage. The holograms showed the passage shock emanating from the blade leading edge, a moderately strong conical shock originating at the intersection of the part span shroud leading edge and the blade suction surface, and a second conical shock originating at the intersection of the part span shroud and the blade pressure surface. Due to a limited viewing angle, the bow waves upstream of the rotor could not be observed, and only limited details of the trailing edge shocks were obtained. Reasonable details of the shock patterns were obtained from holograms which were made without extensive rig modifications. Results indicate that larger viewing windows and and holographic plates would permit a wider viewing angle and give much more coverage of the regions of interest. Also, shorter time delay for double-pulsed holograms is also desirable, and would minimize blade movement and give clearer holograms.

Benser, W. A.↗

Hypersonic Fluid–Structure Interaction on a Cone–Slice–Ramp Geometry

In this study, fluid–structure interactions were measured between a representative control surface and the hypersonic flow deflected by it. The control surface is simplified as a spanwise finite ramp placed on a longitudinal slice of a cone. The front surface of the ramp contains a thin panel designed to respond to the unsteady fluid loading arising from the shock-wave/boundary-layer interactions. Experiments were conducted at Mach 5 and Mach 8 with ramps of different angles. High-speed schlieren captured the unsteady flow dynamics and accelerometers behind the thin panel measured its structural response. Panel vibrations were dominated by natural modes that were excited by the broadband aerodynamic fluctuations arising in the flowfield. However, increased structural response was observed in two distinct flow regimes: 1) attached or small separation interactions, where the transitional regime induced the strongest panel fluctuations. This was in agreement with the observation of increased convective undulations or bulges in the separation shock generated by the passage of turbulent spots, and 2) large separated interactions, where shear layer flapping in the laminar regime produced strong panel response at the flapping frequency. In addition, panel heating during the experiment caused a downward shift in its natural mode frequencies.

33 ADVANCED PROPULSION SYSTEMS↗

Properties of silicon carbide fiber-reinforced silicon nitride matrix composites

The mechanical properties of NASA Lewis developed SiC/RBSN composites and their thermal and environmental stability havd been studied. The composites consist of nearly 30 vol pct of aligned 142 micron diameter chemically vapor-deposited SiC fibers in a relatively porous silicon nitride matrix. In the as-fabricated condition, the unidirectional and 2-D composites exhibited metal-like stress-strain behavior, graceful failure, and showed improved properties when compared with unreinforced matrix of comparable density. Furthermore, the measured room temperature tensile properties were relativley independent of tested volume and were unaffected by artifical notches normal to the loading direction or by thermal shocking from temperatures up to 800 C. The four-point bend strength data measured as a function of temperature to 1400 C in air showed that as-fabricated strength was maintained to 1200 C. At 1400 C, however, nearly 15 pct loss in strength was observed. Measurement of room temperature tensile strength after 100 hr exposure at temperatures to 1400 C in a nitrogen environment indicated no loss from the as-fabricated composite strength. On the other hand, after 100 hr exposure in flowing oxygen at 1200 and 1400 C, the composites showed approximately 40 pct loss from their as-fabricated ultimate tensile strength. Those exposed between 400 to 1200 C showed nearly 60 pct strength loss. Oxidation of the fiber/matrix interface as well as internal oxidation of the porous Si3N4 matrix are likely mechanisms for strength degradation. The excellent strength reproducibility, notch insensitivity, and high temperature strength of the composite makes it an ideal candidate for advanced heat engine applications provided coating or densification methods are developed to avoid internal oxidation attack.

Bhatt, Ramakrishna T.↗

Fiber reinforced superalloys for rocket engines

High-pressure turbopumps for advanced reusable liquid-propellant rocket engines such as that for the Space Shuttle Main Engine (SSME) require turbine blade materials that operate under extreme conditions of temperature, hydrogen environment, high-cycle fatigue loading, thermal fatigue and thermal shock. Such requirements tax the capabilities of current blade materials. Based on projections of properties for tungsten fiber reinforced superalloy (FRS) composites, it was concluded that FRS turbine blades offer the potential of a several-fold increase in life and over a 200C increase in temperature capability over current SSME blade material. FRS composites were evaluated with respect to mechanical property requirements for SSME blade applications. Compared to the current blade material, the thermal shock resistance of FRS materials is excellent, two to nine times better, and their thermal fatigue resistance is equal to or higher than the current blade material. FRS materials had excellent low and high-cycle fatigue strengths, and thermal shock-induced surface microcracks had no influence on their fatigue strength. The material also exhibited negligible embrittlement when exposed to a hydrogen environment.

Petrasek, Donald W.↗

Fiber reinforced superalloys for rocket engines

High pressure turbopumps for advanced reusable liquid propellant rocket engines such as that for the Space Shuttle Main Engine (SSME) require turbine blade materials that operate under extreme conditions of temperature, hydrogen environment, high-cycle fatigue loading, thermal fatigue and thermal shock. Such requirements tax the capabilities of current blade materials. Based on projections of properties for tungsten fiber reinforced superalloy (FRS) composites, it was concluded that FRS turbine blades offer the potential of a several fold increase in life and over a 200 C increase in temperature capability over the current SSME blade material. FRS composites were evaluated with respect to mechanical property requirements for SSME blade applications. Compared to the current blade material, the thermal shock resistance of FRS materials is excellent, two to nine times better, and their thermal fatigue resistance is equal to or higher than the current blade material. FRS materials had excellent low and high-cycle fatigue strengths, and thermal shock-induced surface microcracks had no influence on their fatigue strength. The material also exhibited negligible embrittlement when exposed to a hydrogen environment.

Petrasek, Donald W.↗

An assessment of wind tunnel test data on flexible thermal protection materials and results of new fatigue tests of threads

Advanced Flexible Reusable Surface Insulation (AFRSI) was developed as a replacement for the low-temperature (white) tiles on the Space Shuttle. The first use of the AFRSI for an Orbiter flight was on the OMS POD of Orbiter (OV-099) for STS-6. Post flight examination after STS-6 showed that damage had occurred to the AFRSI during flight. The failure anomaly between previous wind-tunnel tests and STS-6 prompted a series of additional wind tunnel tests to gain an insight as to the cause of the failure. An assessment of all the past STS-6 wind tunnel tests pointed out the sensitivity of the test results to scaling of dynamic loads due to the difference of boundary layer thickness, and the material properties as a result of exposure to heating. The thread component of the AFRSI was exposed to fatigue testing using an apparatus that applied pulsating aerodynamic loads on the threads similar to the loads caused by an oscillating shock. Comparison of the mean values of the number-of-cycles to failure showed that the history of the thread was the major factor in its performance. The thread and the wind tunnel data suggests a mechanism of failure for the AFRSI.

Coe, Charles F.↗

Transonic Cruise Slotted Wing Design for Commercial Transport Aircraft using CDISC

A knowledge-based aerodynamic design method, CDISC, has been extended to enable the computational design of transonic cruise slotted wings for commercial transport aircraft. The cruise slotted wing is a multielement wing concept with a forward main element and an aft flap element, separated to form an intermediate slot. This slot favorably redirects airflow from the main element lower surface toward the low-momentum, upper-surface boundary layer of the flap. Relative to the supercritical wing, the cruise slotted wing enables greater aft loading that helps to reduce shock strength and transonic pressure drag. The cruise slotted wing may be considered a passive drag reduction technology with potential fuel-burn savings and increased vehicle range for next-generation aircraft. The current paper seeks to quantify the drag-saving benefits of cruise slotted wing technology in application to single-aisle commercial transport aircraft. A series of multielement design constraints were developed within CDISC for the design of a partial-span, cruise slotted wing for a Mach-0.8 variant of the Common Research Model. To mitigate the skin-friction drag penalty associated with cruise slotted wings, the design features a flap with natural laminar flow over approximately 75% of the flap surface area. Cruise drag estimates from the NASA USM3D-ME flow solver between a supercritical wing and the partial-span, cruise slotted wing design were within one drag count. Near-cruise, off-design analyses showed limited laminar-flow sensitivity to angle of attack and a more gradual drag rise compared to a supercritical wing. Based on this observed benefit, future work is motivated to design a cruise slotted wing with laminar flow on both wing elements to achieve a significant reduction in cruise drag while delaying drag divergence.

CDISC↗

Transonic Cruise Slotted Wing Design for Commercial Transport Aircraft using CDISC

A knowledge-based aerodynamic design method, CDISC, has been extended to enable the computational design of transonic cruise slotted wings for commercial transport aircraft. The cruise slotted wing is a multielement wing concept with a forward main element and an aft flap element, separated to form an intermediate slot. This slot favorably redirects airflow from the main element lower surface toward the low-momentum, upper-surface boundary layer of the flap. Relative to the supercritical wing, the cruise slotted wing enables greater aft loading that helps to reduce shock strength and transonic pressure drag. The cruise slotted wing may be considered a passive drag-reduction technology with potential fuel burn savings and increased vehicle range for next-generation aircraft. The current paper seeks to quantify the drag-saving benefits of cruise slotted wing technology in application to single-aisle commercial transport aircraft. A series of multielement design constraints were developed within CDISC for the design of a partial-span, cruise slotted wing for a Mach-0.8 variant of the Common Research Model. To mitigate the skin-friction drag penalty associated with cruise slotted wings, the design features a flap with natural laminar flow over approximately 75% of the flap surface area. Cruise drag estimates from the NASA USM3D flow solver between a supercritical wing and the partial-span, cruise slotted wing design were within one drag count. Near-cruise, off-design analyses showed limited laminar flow sensitivity to angle of attack and a more gradual drag rise compared to a supercritical wing. Based on this demonstrated benefit, future work is motivated to design a cruise slotted wing with natural laminar flow on both wing elements to achieve a significant reduction in cruise drag while providing delayed drag divergence.

CDISC↗

External nozzle flap dynamic load measurements on F-15 S/MTD model

Dynamic pressure loads were obtained on 1/12 scale models of the F-15B production aircraft and the F-15 S/MTD experimental aircraft with rectangular nozzles and canards. Flight Mach numbers from 0.51 to 1.20 were studied for aircraft angles of attack from 0 to 10 deg and nozzle pressure ratios from 1.00 to 5.09. The results show that dynamic levels are lower in the internozzle region of twin rectangular nozzles than are levels found with twin axisymmetric nozzles. At other locations, the levels associated with both geometries are of the same order of magnitude when normalized by aircraft dynamic Q. At Mach number of 0.51, the loads spectrum is dominated by plume shock noise processes for both geometries. Above Mach 0.51, this mechanism is associated with either vortex bursting from a forward location or turbulent boundary layer separation over the nozzle external flaps. At supersonic speeds both geometries show significantly decreased load levels.

Seiner, John M.↗