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Instrument automatically tests each wire in multiwire cable and identifies specified wire to be segregated or labeled and locates wire connected to specified connector pin. Instrument made with readily available CMOS integrated circuits. More efficient and reliable than conventional continuity testers and less expensive than computer controlled units.
Friction and wear tests were conducted with 3.2- and 6.4-millimeter-diameter aluminum oxide spheres sliding, in reciprocating motion, on a Fe67Co18B14Si1 metallic foil. Crystallites with a size range of 10 to 150 nanometers were produced on the wear surface of the amorphous alloy. A strong interaction between transition metals and metalloids such as silicon and boron results in strong segregation during repeated sliding, provides preferential transition metal-metalloid clustering in the amorphous alloy, and subsequently produces the diffused honeycomb structure formed by dark grey bands and primary crystals, that is, alpha-Fe in the matrix. Large plastic flow occurs on an amorphous alloy surface with sliding and the flow film of the alloy transfers to the aluminum oxide pin surface. Multiple slip bands due to shear deformation are observed on the side of the wear track. Two distinct types of wear debris were observed as a result of sliding: an alloy wear debris, and/or powdery-whiskery oxide debris.
The nickel-base superalloy MAR-246(Hf) was studied to determine the factors affecting basic morphology and fatigue properties. Of particular interest was the degradation of fatigue properties with deviation from the 001 growth orientation. Examination of directionally solidified samples showed a dependence of carbide shape and interdentritic segregation on growth rate. Heat treatment studies focused on the gamma prime structure, determining that it reaches maximum growth after twenty-four hours but its size and stability depends on the temperature of the treatment. Fatigue test specimens were oriented crystallographically in the failed and unfailed regions and found to have rotated their orientation during the testing if they were located a significant distance from 001. This would place increased strain on the crystal and precipitate early failure.
A model single-stage fan with variable inlet guide vanes (VIGV) was designed to demonstrate efficient point operation while providing flow and pressure ratio modulation capability required for a V/STOL propulsion system. The fan stage incorporates a split-flap VIGV with an independently actuated ID flap to permit independent modulation of fan and core engine airstreams, a flow splitter integrally designed into the blade and vanes to completely segregate fan and core airstreams in order to maximize core stream supercharging for V/STOL operation, and an EGV with a variable leading edge fan flap for rig performance optimization. The stage was designed for a maximum flow size of 37.4 kg/s (82.3 lb/s) for compatibility with LeRC test facility requirements. Design values at maximum flow for blade tip velocity and stage pressure ratio are 472 m/s (1550 ft/s) and 1.68, respectively.
In general, tribological systems consist of three basic components: the material surfaces in contact, the lubricant, and the environment. The materials in contact and the influence of both bulk and surface properties, indicating the importance of material characterization, on tribological behavior are addressed. Since metals and metallic alloys are the most widely used class of materials in practical devices, attention is focused principally on them. With respect to surface behavior, the effect of contaminants both from within the material and from the environment on adhesive behavior is addressed. The various surface events that alter adhesion, friction, and wear are discussed. These include surface reconstruction, segregation, chemisorption, and compound formation. Examples of these events are presented. Minor nuances in the structure of the outermost layers of solids have a pronounced effect on tribological properties. The importance of characterizing the materials of solids in contact in order to achieve a fundamental understanding of adhesion, friction, and wear and accordingly of methods for their control are addressed.
The Czochralski and float-zone techniques are reviewed and the consequences of high growth rates in the growth of electronic grade silicon are examined. Impurity segregation coefficients are defined.
The following must be assumed in order to derive the classic Burton-Prim-Slichter equation for segregation during crystal growth: isobaric, isothermal, isopotential or uncharged species, binary, planar interface, steady state, constant diffusion coefficient in fluid, no diffusion in crystal, no lateral convection within fluid film at interface with complete mixing beyond (stagnant film model), and either density, total concentration or partial molar volumes constant in the fluid phase. In addition, the effective distribution coefficient and the interfacial distribution coefficient must be defined properly. The velocity in the equation is the growth rate times a factor correcting for the difference in volumetric properties between crystal and fluid. The stagnant film thickness is found to be a function of freezing rate, with the precise functionality depending on the type of stirring occurring in the growth fluid.
Laser annealing studies provide much information on various consequences of rapid solidification, including the trapping of impurities in the crystal, the generation of vacancies and twins, and on the fundamental limits to the speed of the crystal-melt interface. Some results obtained by molecular dynamics methods of the solidification of a Lennard-Jones liquid are reviewed. An indication of the relationship of interface speed to undercooling for certain materials can be derived from this model. Ising model simulations of impurity trapping in silicon are compared with some of the laser annealing results. The consequences of interface segregation and atomic strain are discussed.
Solidification processes and phenomena, segregation, porosity, gravity effects, fluid flow, undercooling, as well as processing of materials in the microgravity environment of space, now available on space shuttle flights were discussed.
The use of induced flow as a means to control solidification structures in strand cast steel is investigated. The quality problems in strand cast steel stemming from columnar growth can be partially controlled, by Electro Magnetic Stirring (EMS). Induced flow changes the normal morphology of dendrites. Solids grown under intense stirring conditions show both negative and positive segregation which is considered unacceptable by some steel producers. The inclusion size and population is strongly affected by induced flow (EMS). Laboratory and industrial data show substantial reduction in inclusion size and content, but the overall effect of flow on inclusions is affected by the particular type of flow patterns utilized in each case. Productivity and quality are raised substantially in steel strand casting by utilizing EMS.
When two solid surfaces are brought into contact strong adhesive bond forces can develop between the materials. The magnitude of the forces will depend upon the state of the surfaces, cleanliness and the fundamental properties of the two solids, both surface and bulk. Adhesion between solids is addressed from a theoretical consideration of the electronic nature of the surfaces and experimentally relating bond forces to the nature of the interface resulting from solid state contact. Surface properties correlated with adhesion include, atomic or molecular orientation, reconstruction and segregation as well as the chemistry of the surface specie. Where dissimilar solids are in contact the contribution of each is considered as is the role of their interactive chemistry on bond strength. Bulk properties examined include elastic and plastic behavior in the surficial regions, cohesive binding energies, crystal structure, crystallographic orientation and state. Materials examined with respect to interfacial adhesive interactions include metals, alloys, ceramics, polymers and diamond. They are reviewed both in single and polycrystalline form. The surfaces of the contacting solids are studied both in the atomic or molecularly clean state and in the presence of selected surface contaminants.
The photochemical behavior of methane in the early terrestrial atmosphere is investigated with a detailed model in order to determine how much CH4 might have been present and what types of higher hydroocarbons could have been formed. It is found that any primordial methane accumulated during the course of earth accretion would have been dissipated by photochemical reactions in the atmosphere in a geologically short period of time after the segregation of the core. Abiotic sources of methane are not likely to have been large enough to sustain CH4 mixing ratios as high as 10 to the -6th, the threshold for a possible methane greenhouse, with a CO-rich atmosphere being a possible exception. After the origin of life an increasing biogenic source of methane may have driven CH4 mixing ratios well above 10 to the 6th. The rise of atmospheric oxygen in the early Proterozoic may have led to a more rapid photochemical destruction of methane, lowering the mixing ratio to its present value.
The textures, mineral compositions, and thermal history of mesosiderites are examined to see whether they are compatible with any kind of impact process or internal process which might produce stony-iron breccias. It was proposed that cratering by metal projectiles is not an adequate origin mechanism since it would not deposit enough metal in the stony-iron breccias. It was also proposed that such mechanisms as accretion of differentiated planitesimals must be considered for mesosiderite origins. But no single model for origins is fully satisfactory. Disruption and reassembly of two colliding bodies could form stony-iron breccias at depth, but, as with the previous models, the easiest way to explain the low olivine of mesosiderites is to postulate derivation from olivine-poor chondritic material. Turbulent metal-crust mixing during core formation and crustal blocks sinking into the core withhold olivine from the breccia but do not explain how the silicate and metal liquids in subgroup IV could have failed to segregate.
High- and low-resolution ultraviolet spectra of several weak G-band giants have been obtained with the IUE satellite, to derive Be abundances and to search for degenerate companions. The abundances of Be in these stars are about log epsilon (Be) approximately -0.5. These values are in good agreement with the Be abundances of Hyades giants, and are consistent with standard theories of post-main-sequence Be depletion in stars. However, the Be abundances do not fit with the large Li abundances in weak G-band stars. Post-main-sequence production of Li or element segregation in main-sequence stars may explain the high Li abundance in weak G-band stars. No direct evidence is seen for the presence of hot subluminous companions. The peculiar abundances in these stars probably are not due to binary mass transfer.
An international review of materials processing in space is provided, taking into account the NASA materials processing in space program, European activities in the field of microgravity research, and Japanese material processing tests in space. The subjects considered are related to materials processing in a microgravity environment, industrial and university applications and involvement, and challenges and prospectives of microgravity research in space. Attention is given to a review of the containerless processing technologies and facilities, glass research in space, bubble behavior in molten glass in a temperature gradient, semiconductor crystal growth and segregation problems on earth and space, seeded crystal growth of pseudobinary systems with large liquidus-solidus separation, avenues and incentives for commercial use of a low-gravity environment, and the Universities Space Research Association and its role in the materials processing in space program.
Method proposed for solidifying high-carbon cast iron without carbon particles segregating at upper surface. Solidification carried out in low gravity, for example on airplane flying free-fall parabolic trajectory. Many different microstructures obtained by proposed technique, and percentage by weight of carbon retained in melt much higher than at present.
It is often assumed that convection can be excluded in materials processing by avoiding horizontal temperature gradients, and employing top-heating and horizontal interfaces. Model calculations for vapor transport processes show that this supposition holds only for strictly congruent vapor-solid transitions. This result can be generalized to all fluid-solid phase transitions. Due to the omnipresence of impurity segregation, it is concluded that convective stability is practically unattainable in materials processing on Earth.
The identification of extraterrestrial material in samples collected at the surface of the Earth is discussed. Criteria were established for black magnetic spherules which involve the presence of: Fe, Ni, and Co in iron meteoritic ratios, wustite, and Fe-Ni metal while reliable criteria for stoney spherules are not well established. Neutron activation analysis was performed on eight stony spherules separated from the same marine sediment used by Millard and Finkelman. The 22 elements were determined by Compton suppression and triple coincidence gamma counting. It is found that Fe, Mg, Al, Ni, Cr, Co, Ir, and Sc are the best discriminators between chondritic and terrestrial compositions. Three of the spherules have compositions very close to chondrites and of these, two contain 0.5 and 0.25 ppm Ir. The other five spherules contain much less than chondritic concentrations of Ni but this element may be segregated and lost during ablation of the parent meteorite. One of these five low Ni spherules contains 2.9 ppm Ir while the other four contain less than 0.05 ppm Ir.