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At least 397 records · Page 22

NTS-2 retroreflector array

The NTS-II Laser Retroreflector consists of a honeycomb tray onto which are mounted 44 fused silica cube corners with a 50-millimeter hexagonal entrance pupil and single infrared cube. A thermal shield with a highly reflective outer surface and a black inner surface was incorporated to shroud the assembly protecting it from extreme high temperature exposure thus reducing cube corner thermal distortions to a minimum. A dummy retroreflector, utilizing simulated aluminum cube corners was fabricated and vibration tested to qualification levels to substantiate the integrity of the tray and cube mounting clips. This dummy was further used in the spacecraft spin balance test. The flight Laser Retroreflector was tested to the flight level vibration spectrum to verify that the unit will survive its expected vibration environment. During this test several GFE cube corners exhibited slight crazing at the clip support mounting holes. These cubes were reworked and retested and proved to be satisfactory.

Source record↗

Novel technology of non-contact real-time radiation damage sensors for high power targets.

This report summarizes the contributions of an intern participating in the Community College Internship (CCI) program at Fermilab, focusing on the development of a novel, non-contact, real-time radiation damage sensor technology. The core objective is to create a reliable sensor capable of measuring radiation-induced degradation on high-power targets without physical contact. The experiment involves using a Class 3B supercontinuum laser directed toward a single material sample placed within a vacuum test chamber. The laser beam reflects off the sample's surface, with changes in reflectivity, indicative of radiation damage, measured by a spectrometer positioned at the chamber’s output port. The intern’s primary responsibilities included designing an interlock system to ensure laser operational safety, developing a camera-based monitoring system using Raspberry Pi devices, and creating structural supports using 3D modeling and printing techniques. Components for the interlock and camera systems were successfully designed and ordered, with preliminary 3D models printed and refined through iterative testing. Challenges encountered in the 3D printing process, such as fragile initial prototypes and difficult support removal, were overcome by adjusting printer settings and incorporating design enhancements like chamfered edges. Future activities, pending component delivery, involve installing and configuring the interlock and camera systems, as well as further improving the structural supports. Overall, the internship significantly enhanced the intern’s technical proficiency in hardware design, software integration, and advanced 3D printing, contributing directly to Fermilab’s operational safety standards and experimental effectiveness in high-energy physics research.

Pumarino Meza, Rafael [Unlisted; Fermilab]↗

Improved Imaging With Laser-Induced Eddy Currents

System tests specimen of material nondestructively by laser-induced eddy-current imaging improved by changing method of processing of eddy-current signal. Changes in impedance of eddy-current coil measured in absolute instead of relative units.

Chern, Engmin J.↗

5ω Optical Thomson Scattering Report

The 5ω Optical Thomson Scattering system on the National Ignition Facility (NIF) is a diagnostic designed to measure temporally and spatially resolved plasma conditions in Inertial Confinement Fusion (ICF) Hohlraums. The system was proposed in 2014 and a phased approach to implementation was developed. In phase one the collection system was designed, built, and fielded on the NIF to be used for 3ω Thomson scattering measurements and background measurements near 211 nm (5ω. The initial commissioning experiment for the collection system was completed in Oct. 2016. Commissioning of the collection system continued through 2017 and the system is now fielded for a range of user experiments and regularly produces publication quality data. A dedicated 5ω probe laser was designed and built to allow Thomson scattering measurements in the presence of 2 MJ of 3ω drive energy. Due to scattered light (spectral reflections, laser-plasma instabilities, and unconverted drive energy) from the 3w drive lasers typical wavelengths (2ω and 4ω) fielded at other laser facilities like the Nova Laser Facility and the Omega Laser Facility were unable to meeting the signal to background requirements in design studies. A 10 Joule 5ω probe was proposed as a solution that met requirements. This 10 Joule laser was more energetic than previously fielded 5w lasers by 2-3 orders of magnitude. As part of a risk reduction plan, phase two of the project was to develop a 1 Joule, 5ω laser to demonstrate conversion efficiency >20% from 1ω to 5ω and make initial Thomson scattering measurements in the first few nanoseconds of an ICF laser pulse. Initial tests of the 5w conversion were completed at the Laboratory for Laser Energetics (LLE) and produced record 5ω energies. Based on these results from LLE, a 1 Joule, 5w laser system was designed for the NIF in 2018 and commissioning began in 2019. Commissioning of the 5ω laser system continued through 2023 and was eventually paused in Q1 of FY24 due to completing resource constraints. Commissioning of the 5w laser system proved incredibly challenging. Multiple issues were identified during commissioning and resolved, but issues remain. Currently there is not a clear understanding of why 5ω scattered has not been detected on the OTS collection system. Based on offline measurements, calculations, and preshot measurements the system appears to meet all requirements. Potential target physics issues have been investigated and do not appear to be an issue. The current hypothesis is that there is an error in one or more aspects of the offline testing not translating to expected performance when the system is fielded on the NIF. Additional full system testing in-situ utilizing the complete OTS system and NIF target chamber center time is needed to further test potential failure modes.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

An improved three-point bending test method for the investigation of nanosecond laser dicing of ultrathin Si dies with Cu stabilization layer

Highlights: • A selective chemical etching method has been developed for removal of metallization layers on ultrathin Si dies for three-point bending test. • The complex elastoplastic stress distribution in the die is simplified to an elastic stress distribution. • The die sidewall fracture strength can be determined using the standard three-point bending tensile stress equation. • The characteristic fracture strengths of ultrathin Si dies were correlated to the laser-induced microstructures of the die sidewall. - Abstract: The sidewall fracture strength of ultrathin Si dies with frontside and backside metallization layers cannot be determined directly from three-point bending (3PB) test. The complex 3PB elastoplastic stress distribution makes it difficult to determine the die sidewall fracture strength by analytical method or finite element analysis due to various theoretical and practical constraints. In this work, a selective chemical etching method has been developed for complete removal of the frontside and backside metallization layers on the ultrathin die without affecting the critical microstructure and strength of the die sidewall induced by laser dicing. By removing all the metallization layers on the die, the complex 3PB elastoplastic stress distribution is simplified to an elastic stress distribution. This enables a straightforward calculation of the die sidewall fracture strength using the standard 3PB tensile stress equation for a homogeneous linear elastic material with a rectangular cross section. Two chemical etchants were evaluated and found to be suitable but FeCl{sub 3} is preferred because of the much faster etching time. With this improved 3PB test method, the effect of nanosecond laser dicing on ultrathin Si dies with backside Cu layer was investigated. The die frontside and backside characteristic fracture strengths of ultrathin Si dies with varying backside Cu thickness were determined and correlated to TEM analyses of the compositions and microstructures at the fracture origins.

36 MATERIALS SCIENCE↗

FY24 Integrated Results for High-Temperature Mechanical Testing of LPBF 316H Stainless Steel

This report provides the mechanical test data of laser powder bed fusion (LPBF) 316H stainless steel (SS) collected during Fiscal Year 2024 (FY 24) under the US Department of Energy, Office of Nuclear Energy’s Advanced Materials and Manufacturing Technologies program, along with the current state of microstructural-based understandings of the behaviors. Materials with variabilities in manufacturing site, machine, laser parameters, powder chemistry, porosity, specimen geometry and heat treatment were tested in high-temperature tension, creep, fatigue and creep-fatigue. Electron microscopy and optical microscopy were performed on selected materials before and after the tests to provide microstructural-based understandings to the mechanical behavior. It was discovered that the as-built (AB) and stress-relieved (SR) materials exhibit similar behaviors in tension and creep, as do the solution-annealed (SA) and hot-isostatic pressed (HIP) materials. The AB and SR materials are softer but more ductile than the SA and HIP materials in tension. In creep, the LPBF materials have comparable rupture times but lower rupture strains compared to the wrought materials. The AB and SR materials have low creep rupture strains (<10%) when tested at 720°C and 800°C, while the SA and HIP materials are much more ductile. The LPBF materials exhibit large scatter in fatigue and creep-fatigue lives. The cyclic lives of creep-fatigue tests are lower than those of fatigue tests. In fatigue and creep-fatigue, SR materials outperform SA materials. A common observation from the cyclic tests is that, given the same post-build heat treatment, a lower initial peak stress generally results in a longer cyclic life regardless of hold time. It was also discovered that the batch variation can be more impactful than heat treatment, as demonstrated by the overall better performance of one batch of material than another, regardless of the heat treatment. The results provided insights into how different factors impact the behaviors of LPBF 316H SS. An outlook to FY 25 work scope is provided.

36 MATERIALS SCIENCE↗

Bench testing of a heterodyne CO 2 laser dispersion interferometer for high temporal resolution plasma density measurements

Here, a heterodyne detection scheme is combined with a 10.59 μm CO 2 laser dispersion interferometer for the first time to allow large bandwidth measurements in the 10-100 MHz range. The approach employed utilizes a 40 MHz acousto-optic cell operating on the frequency doubled CO 2 beam which is obtained using a high 2nd harmonic conversion efficiency orientation patterned gallium arsenide crystal. The measured standard deviation of the line integrated electron density equivalent phase resolution obtained with digital phase demodulation technique, is 4 × 10 17 m –2 . Air flow was found to significantly affect the baseline of the phase signal, which an optical table cover was able to reduce considerably. The heterodyne dispersion interferometer (DI) approach is found to be robustly insensitive to motion, with measured phase shifts below baseline drifts even in the presence of several centimeters of retroreflector induced path length variations. Plasma induced dispersion was simulated with a wedged ZnSe plate and the measured DI phase shifts are consistent with expectations.

47 OTHER INSTRUMENTATION↗

Laser wavelength dependence of laser imprint

In laser direct-drive inertial confinement fusion, laser imprint is one of the major causes of degradation in target performance through its seeding of hydrodynamic instabilities. Early experiments and simulations have shown that laser imprint could be mitigated with a longer laser wavelength because of its lower critical density and longer conduction zone. Building upon this work, we explore a scenario where the laser wavelength during the picket pulse differs from that of the main pulse in order to gain the benefit of reduced imprint, while avoiding losses in drive coupling efficiency or an increase in laser-plasma instabilities. A series of 2D radiation-hydrodynamic simulations, which test three different laser wavelengths for the picket pulse, has been performed, where the intensity of the picket pulse is adjusted in order to maintain the same implosion adiabat. A detailed analysis of the growth of the mass density modulations at the ablation front over a large range of mode numbers confirms that the laser imprint can be mitigated with a picket pulse operating at a longer wavelength than the main pulse because of the longer conduction zone and enhanced thermal smoothing. The amplitude of the ablation front modulations is found to be lower for all mode numbers, which reduces the seeding of the Rayleigh–Taylor instability without affecting the mode growth rates.

Fourier analysis↗

Laser geodynamic satellite thermal/optical/vibrational analyses and testing. Volume 1: Executive summary

The results of the LAGEOS Thermal/Optical/Vibrational Analyses and test program conducted for the National Aeronautics and Space Administration are presented. The purpose of this study is to verify, through analysis and test, that the MSFC LAGEOS design inherently provides a retroreflector thermal environment which maintains acceptable retroreflector internal thermal gradients. Acceptable thermal gradients are those which result in less than 50% degradation of optical performance from isothermal optical performance. This volume provides an executive summary of the study program. It summarizes the study objectives, the study approach, the principal assumptions, the type of basic data generated and the significant results.

Source record↗

Laser geodynamic satellite/thermal/optical vibrational analyses and testing. Volume 2: Technical report, book 3

The overall plan for accomplishing the various tests required to achieve the program objectives and tasks of the LAGEOS thermal/optical/vibration analysis and test program is described. The requirements for each test are identified for the purpose of program review for the design and fabrication of the required test article and test fixtures, for the allocation of test facilities, equipment and expendables, and for the generation of the detail test procedures by which the specified data will be obtained at specified test conditions. The current internal test program schedules, by which the various individual preparatory subtasks are to be accomplished to ensure that the individual test will be conducted within the time period required to meet program objectives are included.

Source record↗

Laser geodynamic satellite thermal/optical/vibrational analysis and testing, volume 2, book 2

The main tasks described involved an interferometric evaluation of several cubes, a prediction of their dihedral angles, a comparison of these predictions with independent measurements, a prediction and comparison of far field performance, recommendations as to revised dihedral angles and a subsequent analysis of cubes which were reworked to confirm the recommendations. A tolerance study and theoretical evaluation of several cubes was also performed to aid in understanding the results. The far field characteristics evaluated included polarization effects and treated both intensity distribution and encircled energy data. The energy in the 13.2 - 16.9 arc-sec annular region was tabulated as an indicator of performance sensitivity. The results are provided in viewgraph form, and show the average dihedral angle of an original set of test cubes to have been 1.8 arc-sec with an average far field annulus diameter of 18 arc-sec. Since the peak energy in the 13.2 - 16.9 arc-sec annulus was found to occur for a 1.35 arc-sec cube, and since cube tolerances were shown to increase the annulus diameter slightly, a nominal dihedral angle of 1.25 arc-sec was recommended.

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Microprocessor-Controlled Laser Balancing System

Material removed by laser action as part tested for balance. Directed by microprocessor, laser fires appropriate amount of pulses in correct locations to remove necessary amount of material. Operator and microprocessor software interact through video screen and keypad; no programing skills or unprompted system-control decisions required. System provides complete and accurate balancing in single load-and-spinup cycle.

Demuth, R. S.↗

Tests of Multibeam Scintillation Mitigation on Laser Uplinks

A report presents additional details about parts of the program of research and development that is the topic of the immediately preceding article. The report emphasizes those aspects of the program that pertain to the use of multiple uplink laser beams in a ground-to-spacecraft optical communication system to reduce (relative to the case of a single uplink laser beam) the depth and frequency of occurrence of fades in the uplink signal received at the spacecraft. The underlying multibeam scintillation-mitigation concept was described in "Multiple-Beam Transmission for Optical Communication" (NPO-20384), NASA Tech Briefs, Vol. 22, No. 11 (November 1998), page 56. The report discusses the need for mitigating uplink scintillation; briefly describes the Optical Communications Telescope Laboratory and its role as the ground station in the research; summarizes prior experiments in uplink scintillation and multibeam mitigation of scintillation in ground-to-spacecraft laser communications; and describes key experiments planned to be performed in the next five years. The report then elaborates somewhat on the initial experiments, which are to be dedicated to understanding and perfecting the multibeam scintillation-mitigation strategy.

Wilson, Keith↗

Research on solar pumped liquid lasers

A solar pumped liquid laser that can be scaled up to high power (10Mw CW) for space applications was developed. Liquid lasers have the inherent advantage over gases in that they provide much higher lasant densities and thus high power densities. Liquids also have inherent advantages over solids in that they have much higher damage thresholds and are much cheaper to produce for large scale applications. Among the liquid laser media that are potential candidates for solar pumping, the POC13:Nd(3+):ZrC14 liquid was chosen for its high intrinsic efficiency as well as its relatively good stability against decomposition due to protic contamination. The development and testing of the laser liquid and the development of a large solar concentrator to pump the laser was emphasized. The procedure to manufacture the laser liquid must include diagnostic tests of the solvent purity (from protic contamination) at various stages in the production process.

Schneider, R. T.↗

Application of laser anemometry to cryogenic wind tunnels

The installation and tests conducted with the laser Doppler and transit anemometer in the 0.3-Meter Transonic Cryogenic Tunnel are described. Using residual particulates in the flow field, a series of free stream velocity measurements were conducted which agreed to within 1-percent of predicted values for a range of Mach numbers, 0.2 to 0.85, and temperatures, 100 to 250 K. Measurements about a shock wave provided an estimate of scattering particulate size of 4 microns or less. The particle concentration is approximately 3 x 10 to the 5th to 1.6 x 10 to the 6th/cu m. Necessary isolation of the plenum wall windows from ambient air with slightly positive pressure of dry nitrogen gas to prevent condensation on the window surface was achieved. This was accomplished through the use of large enclosures fixed to the tunnel wall. A second method used an additional sheet of thin plate glass to create the dry gas pocket next to the plenum window. The installation of a laser anemometer in the National Transonic Facility is examined. The laser transit anemometer has been tentatively selected for the initial entry because of its compact laser-optics package.

Hunter, W. W., Jr.↗