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386 records · Page 22

Effect of Fuel Injection and Mixing Characteristics on Pulse-Combustor Performance at High-Pressure

Recent calculations of pulse-combustors operating at high-pressure conditions produced pressure gains significantly lower than those observed experimentally and computationally at atmospheric conditions. The factors limiting the pressure-gain at high-pressure conditions are identified, and the effects of fuel injection and air mixing characteristics on performance are investigated. New pulse-combustor configurations were developed, and the results show that by suitable changes to the combustor geometry, fuel injection scheme and valve dynamics the performance of the pulse-combustor operating at high-pressure conditions can be increased to levels comparable to those observed at atmospheric conditions. In addition, the new configurations can significantly reduce the levels of NOx emissions. One particular configuration resulted in extremely low levels of NO, producing an emission index much less than one, although at a lower pressure-gain. Calculations at representative cruise conditions demonstrated that pulse-combustors can achieve a high level of performance at such conditions.

Propulsion↗

Thermal, Avionics, and Power Considerations for Designing a Nuclear Thermal Propulsion Flight Demonstrator

As part of the Appropriations Bill passed by the US Congress in February 2019, NASA was instructed to develop a nuclear thermal propulsion (NTP) flight demonstrator by 2024. [4] In response to this directive, the Advanced Concepts Office (ACO) at Marshall Space Flight Center (MSFC) was tasked with beginning concept studies for the flight demonstration (FD) mission. During the NTP study formulation, two philoso- phies emerged with regards to FD concept design. The first, Flight Demo 1 (FD1), strictly observes the 2024 schedule requirement at the expense of lower engine performance than expected of theoretical NTP engines. The second concept, Flight Demo 2 (FD2), relaxes the schedule requirement to allow for higher engine performance and more traceability to future operational systems. Both the FD1 and FD2 concepts present considerable challenges for subsystem design, specifically in the areas of thermal control, avionics, and power. To guard against undesired graveyard orbits, a requirement to keep the NTP engine and the reaction control system (RCS) separate was put in place. As a result of this requirement, the avionics subsystem must provide separate command and data handling (CDH) and instrumentation for each propulsion system. In-space instrumentation and monitoring of a NTP system has never been done before, necessitating the development of novel strategies and unique hardware. The heating rates produced by the NTP engine are extremely high, leading to difficulties with thermal control. The FD1 concept utilizes high-pressure gaseous hydrogen (GH2), which is largely insensitive to temperature fluctuations. The FD2 concept, however, utilizes cryogenic liquid hydrogen (LH2) which must be kept stable near 20 Kelvin. A high-performance thermal control system (TCS) will be required to ensure all components and subsystems are maintained within their operational temperature ranges. This paper will highlight the thermal, avionics, and power solutions required for the full scope of challenges for a NTP flight demonstrator.

Johnson, W. E.↗

Clearance Sensitivity Mitigation in Small Core Compressors

As future aircraft become lighter and more aerodynamically efficient, thrust requirements will decrease, reducing the core size of the engine. Furthermore, in the pursuit of improved fuel burn, engine overall pressure ratio and bypass ratio will increase, further driving down engine core size. These drivers together mean that the core size, or corrected mass flow rate at the compressor exit, for future single-aisle aircraft applications will shrink below 3.0 lbm/s. Traditionally, this small core compressor size is in the domain of axi-centrifugal designs, machines that are typically less efficient and limited to pressure ratios of ~25 due to stress and thermomechanical fatigue in the centrifugal impeller. In this light, NASA, Pratt & Whitney and the Raytheon Technologies Research Center embarked upon a program to develop technologies to enable an all-axial high-pressure compressor with a core size below 3.0 lbm/s and an overall pressure ratio greater than 50. One of the challenges with an all-axial high-pressure compressor at this core size is the small span at the rear of the compressor. As core size is scaled down, the rotor tip clearances do not scale with span, leading to significant efficiency penalties. This paper documents a numerical and experimental effort to mitigate this penalty through design optimization and technology insertion, enabling an estimated 5 to 10% fuel burn reduction relative to 2020 best-in-class. The experimental program consisted of two builds of a high-speed rig: a baseline build and a second build to insert technology to manage large rotor tip gap/span ratios. The results demonstrated a reduction in the sensitivity of the compressor to large clearance ratios, which would be likely at the end-of-life of a small core application. The test campaign demonstrated that, with the insertion of technology, small core compressors can maintain a similar efficiency to current best-in-class large core size compressors. In addition to advancing the state-of-the-art of technology, the program also advanced the modeling standards for multistage compressors with large clearance-to-span ratios. The validation of this approach is described in the paper.

Axial Compressors↗

Clearance Sensitivity Mitigation in Small Core Compressors

As future aircraft become lighter and more aerodynamically efficient, thrust requirements will decrease, reducing the core size of the engine. Furthermore, in the pursuit of improved fuel burn, engine overall pressure ratio and bypass ratio will increase, further driving down engine core size. These drivers together mean that the core size, or corrected mass flow rate at the compressor exit, for future single-aisle aircraft applications will shrink below 3.0 lb/s. Traditionally, this small core compressor size is in the domain of axi-centrifugal designs, machines that are typically less efficient and limited to pressure ratios of ~25 due to stress and thermomechanical fatigue in the centrifugal impeller. In this light, NASA, Pratt & Whitney and the Raytheon Technologies Research Center embarked upon a program to develop technologies to enable an all-axial high-pressure compressor with a core size below 3.0 lb/s and an overall pressure ratio greater than 50. One of the challenges with an all-axial high-pressure compressor at this core size is the small span at the rear of the compressor. As core size is scaled down, the rotor tip clearances do not scale with span, leading to significant efficiency penalties. This paper documents a numerical and experimental effort to mitigate this penalty through design optimization and technology insertion, enabling an estimated 5 to 10% fuel burn reduction relative to 2020 best-in-class. The experimental program consisted of two builds of a high-speed rig: a baseline build and a second build to insert technology to manage large rotor tip gap/span ratios. The results demonstrated a reduction in the sensitivity of the compressor to large clearance ratios, which would be likely at the end-of-life of a small core application. The test campaign demonstrated that, with the insertion of technology, small core compressors can maintain a similar efficiency to current best-in-class large core size compressors. In addition to advancing the state-of-the-art of technology, the program also advanced the modeling standards for multistage compressors with large clearance-to-span ratios. The validation of this approach is described in the paper.

Axial Compressors↗

Considering Turbofan Operability in Hybrid Electric Aircraft Propulsion System Design

This paper explores the design of a hybrid electric aircraft propulsion system that uses a turbofan to power an electric system. In such a system, the gas turbine will experience a loss of power generation as altitude increases, however the electric system will not. This difference results in designs that may over size the electric system at high altitude or under size at low altitude. Two studies are performed within this paper. The first looks at extracting power from the engine for use with electric aircraft propulsion at cruise and the second reviews a design of an engine that uses thrust assist for takeoff. Both studies look at the effects of changing altitude on the amount of power extraction or insertion that can be taken from the turbofan as dictated by operability limits. Results of the paper show that low-pressure compressor surge margin and high-pressure compressor speed can be pushed to unaccepted limits with large scale power extraction or insertion, however these issues can be mitigated by adding power extraction or insertion at off design operating points to compensate. Additionally, the benefits of thrust assist are quantified for this configuration demonstrating a reduction in thrust specific fuel consumption at cruise of over 5%.

Gas Turbine↗

Considering Turbofan Operability in Hybrid Electric Aircraft Propulsion System Design

This paper explores the design of a hybrid electric aircraft propulsion system that uses a turbofan to power an electric system. In such a system, the gas turbine will experience a loss of power generation as altitude increases, however the electric system will not. This difference results in designs that may over size the electric system at high altitude or under size at low altitude. Two studies are performed within this paper. The first looks at extracting power from the engine for use with electric aircraft propulsion at cruise and the second reviews a design of an engine that uses thrust assist for takeoff. Both studies look at the effects of changing altitude on the amount of power extraction or insertion that can be taken from the turbofan as dictated by operability limits. Results of the paper show that low-pressure compressor surge margin and high-pressure compressor speed can be pushed to unaccepted limits with large scale power extraction or insertion, however these issues can be mitigated by adding power extraction or insertion at off design operating points to compensate. Additionally, the benefits of thrust assist are quantified for this configuration demonstrating a reduction in thrust specific fuel consumption at cruise of over 5%.

Gas turbine↗

Considering Turbofan Operability in Hybrid Electric Aircraft Propulsion System Design

This paper explores the design of a hybrid electric aircraft propulsion system that uses a turbofan to power an electric system. In such a system, the gas turbine will experience a loss of power generation as altitude increases, however the electric system will not. This difference results in designs that may over size the electric system at high altitude or under size at low altitude. Two studies are performed within this paper. The first looks at extracting power from the engine for use with electric aircraft propulsion at cruise and the second reviews a design of an engine that uses thrust assist for takeoff. Both studies look at the effects of changing altitude on the amount of power extraction or insertion that can be taken from the turbofan as dictated by operability limits. Results of the paper show that low-pressure compressor surge margin and high-pressure compressor speed can be pushed to unaccepted limits with large scale power extraction or insertion, however these issues can be mitigated by adding power extraction or insertion at off design operating points to compensate. Additionally, the benefits of thrust assist are quantified for this configuration demonstrating a reduction in thrust specific fuel consumption at cruise of over 5%.

Gas turbine↗

Considering Turbofan Operability in Hybrid Electric Aircraft Propulsion System Design

This paper explores the design of a hybrid electric aircraft propulsion system that uses a turbofan to power an electric system. In such a system, the gas turbine will experience a loss of power generation as altitude increases, however the electric system will not. This difference results in designs that may over size the electric system at high altitude or under size at low altitude. Two studies are performed within this paper. The first looks at extracting power from the engine for use with electric aircraft propulsion at cruise and the second reviews a design of an engine that uses thrust assist for takeoff. Both studies look at the effects of changing altitude on the amount of power extraction or insertion that can be taken from the turbofan as dictated by operability limits. Results of the paper show that low-pressure compressor surge margin and high-pressure compressor speed can be pushed to unaccepted limits with large scale power extraction or insertion, however these issues can be mitigated by adding power extraction or insertion at off design operating points to compensate. Additionally, the benefits of thrust assist are quantified for this configuration demonstrating a reduction in thrust specific fuel consumption at cruise of over 5%.

Gas Turbine↗