Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “TESTING FACILITY”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 397 records · Page 22

Testing and demonstration of model predictive control applied to a radiant slab cooling system in a building test facility

Radiant slab systems have the potential to significantly reduce energy consumption in buildings. However, control of radiant slab systems is challenging. Classical feedback control is inadequate due to the large thermal inertia of the systems and heuristic feed-forward control often leads to unacceptable indoor comfort and may not achieve the full energy savings potential. Model predictive control (MPC) is now attracting increasing interest in the building industry and holds promise for radiant systems. However, an often-cited barrier to its implementation in the building industry is the high computational cost and complexity relative to the feedback controls used in conventional systems. The objectives of this study were to (i) verify the correct operation of an open source MPC toolchain developed for radiant slab systems, and (ii) demonstrate its efficacy in a test facility. A matched pair of cells in the FLEXLAB building test facility at the Lawrence Berkeley National Laboratory was used in the study. The proposed MPC toolchain was implemented in one cell and the performance compared to that of the other cell, which used a conventional heuristic control strategy. Finally, the results showed that the simplified MPC approach applied in the toolchain worked as expected and realized energy savings over the conventional control strategy. The MPC yielded 42% chilled water pump power reduction and 16% cooling thermal energy savings, while maintaining equal or better indoor comfort.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Numerical simulations of the first operational conditions of the negative ion test facility SPIDER

In view of the realization of the negative ion beam injectors for ITER, a test facility, named SPIDER, is under construction in Padova (Italy) to study and optimize production and extraction of negative ions. The present paper is devoted to the analysis of the expected first operations of SPIDER in terms of single-beamlet and multiple-beamlet simulations of the hydrogen beam optics in various operational conditions. The effectiveness of the methods adopted to compensate for the magnetic deflection of the particles is also assessed. Indications for a sequence of the experimental activities are obtained.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Evolution of Gas Cell Targets for Magnetized Liner Inertial Fusion Experiments at the Sandia National Laboratories PECOS Test Facility

Z-Beamlet (ZBL) experiments conducted at the PECOS test facility at Sandia National Laboratories (SNL) investigated the nonlinear processes in laser plasma interaction (or laserplasma instabilities LPI) that complicate the deposition of laser energy by enhanced absorption, backscatter, filamentation and beam-spray that can occur in large-scale laser-heated gas cell targets. These targets and experiments were designed to provide better insight into the physics of the laser preheat stage of the Magnetized Liner Inertial Fusion (MagLIF) scheme being tested on the SNL Z-machine. The experiments aim to understand the tradeoffs between laser spot size, laser pulse shape, laser entrance hole (LEH) window thickness, and fuel density for laser preheat. Gas cell target design evolution and fabrication adaptations to accommodate the evolving experiment and scientific requirements are also described in this paper.

42 ENGINEERING↗

Embracing Safe Ground Test Facility Operations and Maintenance

Conducting integrated operations and maintenance in wind tunnel ground test facilities requires a balance of meeting due dates, efficient operation, responsiveness to the test customer, data quality, effective maintenance (relating to readiness and reliability), and personnel and facility safety. Safety is non-negotiable, so the balance must be an "and" with other requirements and needs. Pressure to deliver services faster at increasing levels of quality in under-maintained facilities is typical. A challenge for management is to balance the "need for speed" with safety and quality. It s especially important to communicate this balance across the organization - workers, with a desire to perform, can be tempted to cut corners on defined processes to increase speed. Having a lean staff can extend the time required for pre-test preparations, so providing a safe work environment for facility personnel and providing good stewardship for expensive National capabilities can be put at risk by one well-intending person using at-risk behavior. This paper documents a specific, though typical, operational environment and cites management and worker safety initiatives and tools used to provide a safe work environment. Results are presented and clearly show that the work environment is a relatively safe one, though still not good enough to keep from preventing injury. So, the journey to a zero injury work environment - both in measured reality and in the minds of each employee - continues. The intent of this paper is to provide a benchmark for others with operational environments and stimulate additional sharing and discussion on having and keeping a safe work environment.

Dunn, Steven C.↗

Operation of a 50-kW th chemical looping combustion test facility under autothermal conditions

The United States Department of Energy is developing transformational fossil fuel combustion technologies that result in more efficient power cycles and/or substantial reductions in GHG emissions. Chemical Looping Combustion (CLC) has the potential to achieve a lower cost of electricity than a supercritical pulverized coal power plant with an amine absorption system. Although the concept and research on chemical looping has a long history, CLC has numerous technical issues that must be addressed prior to a commercial debut. This effort is directed toward the following major issues for CLC: (1) demonstrating continuous solids handling, operability, and reactor performance at autothermal conditions and (2) preliminary assessments of oxygen carrier attrition and relative material make-up costs. These are critical issues that should be addressed under realistic conditions prior to directing resources toward larger scale demonstrations. This paper will also describe NETL’s small 50-kWth natural gas circulating CLC test facility located in Morgantown, WV. Despite its small size, this experimental test unit has operated at autothermal conditions for 11 h using a copper-iron-alumina oxygen carrier developed at NETL. Here, this paper will describe the test facility and operating experiences using NETL’s “Gen 2.0” oxygen carrier material. Natural gas conversion to CO2 ranged from 70 to 90% over approximately 75 oxidation-reduction cycles during the autothermal operating period. Estimates for the process specific attrition rate during autothermal operation are also presented. Finally, estimates for the oxygen carrier makeup cost, specific to the NETL process configuration, are several orders of magnitude greater than the NETL target. Future work should focus on reducing the oxygen carrier material cost and improving the attrition resistance of the oxygen carrier material under autothermal test conditions.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Cryogenic Optical Systems and Instrumentation IX (AM 116) Newly Modified Cryogenic Optical Test Facility at the Marshall Space Flight Center

Marshall Space Flight Center (MSFC) has maintained and operated a world-class x-ray optics and detector testing facility known as the X-ray Calibration Facility (XRCF) since the mid 1970's. The ground test and calibration of the Chandra X-ray Observatory optics and detectors were successfully completed at the XRCF in 1997. The beginning of the Next Generation Space Telescope (NGST) development programs (NMSD, SBMD, AMSD, etc.) and the establishment of the Space Optics Manufacturing Technology Center at MSFC have led to an XRCF modification. In 1999 the facility was upgraded to perform cryogenic testing of lightweight visible optics (without compromising the existing x-ray testing capability). A thermal enclosure capable of 20 degrees Kelvin and vibration isolated instrumentation mount were added. A vacuum-compatible five-axis motion table was modified to operate under cryogenic conditions. Optics up to two meters in diameter with radii of curvature of up to twenty meters can be accommodated. Facility characterization tests and one NGST program mirror test have been completed to date. By July 2000, two other mirrors will be tested. Optical wavefront measurements were made at < 35 degrees Kelvin with several instruments located at the test mirror's radius of curvature. The current wavefront measuring instruments include a Shack-Hartman wavefront sensor, a point diffraction interferometer, a point spread function-measuring device, and a radius of curvature measuring instrument. A vibration insensitive phase shifting interferometer is planned for future optical testing. This paper will present a brief history of the facility, a discussion of its current x-ray optic testing capabilities, and a complete description of the new capabilities in the visible optical testing regime.

Eng, Ronnie↗

Integrated Component-based Data Acquisition Systems for Aerospace Test Facilities

The Multi-Instrument Integrated Data Acquisition System (MIIDAS), developed by the NASA Langley Research Center, uses commercial off the shelf (COTS) products, integrated with custom software, to provide a broad range of capabilities at a low cost throughout the system s entire life cycle. MIIDAS combines data acquisition capabilities with online and post-test data reduction computations. COTS products lower purchase and maintenance costs by reducing the level of effort required to meet system requirements. Object-oriented methods are used to enhance modularity, encourage reusability, and to promote adaptability, reducing software development costs. Using only COTS products and custom software supported on multiple platforms reduces the cost of porting the system to other platforms. The post-test data reduction capabilities of MIIDAS have been installed at four aerospace testing facilities at NASA Langley Research Center. The systems installed at these facilities provide a common user interface, reducing the training time required for personnel that work across multiple facilities. The techniques employed by MIIDAS enable NASA to build a system with a lower initial purchase price and reduced sustaining maintenance costs. With MIIDAS, NASA has built a highly flexible next generation data acquisition and reduction system for aerospace test facilities that meets customer expectations.

Ross, Richard W.↗

Measurement and modeling of beam transport in the FODO line of the Spallation Neutron Source Beam Test Facility

Ongoing studies at the Spallation Neutron Source (SNS) Beam Test Facility (BTF) seek to understand and model bunch dynamics in a high-power LINAC front-end. The BTF has recently been upgraded with a reconfiguration from a U-shaped line to a Straight line. We report the current state of model benchmarking, with a focus on RMS beam sizes within the FODO line. The beam measurement is obtained via three camera/screen pairs in the FODO line. This presentation discusses the methodology and results of this measurement.

Thompson, Trent↗

Thermostructural test facilities for reentry vehicle nose tip materials

To provide a cost effective means of assessing the thermostructural performance of nosetip materials, the Air Force has developed and utilized two types of thermostructural facilities: ground simulation facilities and laboratory facilities. The capabilities of the currently available test facilities are summarized and compared.

Budde, C. L.↗

Investigation of hypersonic ramjet propulsion cycles using a ram accelerator test facility

Experimental research on hypersonic propulsion using a ram accelerator test facility is presented. The gasdynamics of the ram accelerator has been studied experimentally in a 38-mm bore facility over the Mach number range of 2.5 to 8.5, using methane- and ethylene-based propellant mixtures. Three different propulsive modes, centered on the Chapman-Jouguet (C-J) detonation speed of the combustible gas, have been experimentally observed. Projectiles have been accelerated smoothly from velocities below to above the C-J speed within a single propellant mixture.

Bruckner, A. P.↗

Pyroprocessing of Fast Flux Test Facility Nuclear Fuel

Used nuclear fuel from the Fast Flux Test Facility (FFTF) was recently transferred to the Idaho National Laboratory and processed by pyroprocessing in the Fuel Conditioning Facility. Approximately 213 kg of uranium from sodium-bonded metallic FFTF fuel was processed over a one year period with the equipment previously used for the processing of EBR-II used fuel. The peak burnup of the FFTF fuel ranged from 10 to 15 atom% for the 900+ chopped elements processed. Fifteen low-enriched uranium ingots were cast following the electrorefining and distillation operations to recover approximately 192 kg of uranium. A material balance on the primary fuel constituents, uranium and zirconium, during the FFTF campaign will be presented along with a brief description of operating parameters. Recoverable uranium during the pyroprocessing of FFTF nuclear fuel was greater than 95% while the purity of the final electrorefined uranium products exceeded 99%.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Modeling of the High Temperature Test Facility PG-26 Transient Using RELAP-7

The High Temperature Test Facility (HTTF) is an electrically heated, helium cooled, experimental facility located at Oregon State University (OSU). Modeling of the HTTF PG-26 transient using a multi-app approach utilizing MOOSE and RELAP-7 was conducted. A 3-D model of the HTTF core, reflector, core barrel, and RPV was generated, and 3-D heat conduction throughout the structure was coupled to 1-D fluid flow results from RELAP-7. The model was able to accurately predict peak ceramic core temperatures experienced during the transient which helps validate the capability of RELAP-7 to model advanced gas-cooled nuclear reactors.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Pyroprocessing of fast flux test facility nuclear fuel

Used nuclear fuel from the Fast Flux Test Facility (FFTF) was recently transferred to the Idaho National Laboratory and processed by pyroprocessing in the Fuel Conditioning Facility. Approximately 213 kg of uranium from sodium-bonded metallic FFTF fuel was processed over a one year period with the equipment previously used for the processing of EBR-II used fuel. The peak burnup of the FFTF fuel ranged from 10 to 15 atom% for the 900+ chopped elements processed. Fifteen low-enriched uranium ingots were cast following the electrorefining and distillation operations to recover approximately 192 kg of uranium. A material balance on the primary fuel constituents, uranium and zirconium, during the FFTF campaign will be presented along with a brief description of operating parameters. Recoverable uranium during the pyroprocessing of FFTF nuclear fuel was greater than 95% while the purity of the final electro-refined uranium products exceeded 99%. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Comparison of Calculated and Experimental Flows and Pressures in the Orifice Flow Test Facility

A new experimental facility for materials irradiation and testing at the Oak Ridge National Laboratory (ORNL) High Flux Isotope Reactor (HFIR) is being developed. Details of this facility have been presented in previous work. A prototype of this facility, the Thermosyphon Test Loop (TSTL), has been built and experimental data have been obtained and analyzed. Comparison of TSTL experimental data and calculations has been presented previously. The TSTL did not measure any flows (water or vapor) inside the test section because flowmeters could not be installed inside. Instead, two pressure sensors (P1 and P2) were installed at the bottom of the test section to measure the pressure differential ({Delta}P = P1-P2) across the orifices between the bottom of the downcomer and the bottom of the boiler. This {Delta}P is proportional to the water flow, but actual flows were not measured. Thus, another facility, the Orifice Flow Test Facility (OFTF), was built to measure water flow vs {Delta}P. The OFTF duplicates the bottom of the test section of the TSTL. The OFTF models the downcomer and the boiler including three dummy heaters (without power) inside the boiler. This paper presents the experimental data obtained and comparison to computer calculations. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Test facility for fission chamber assemblies - 239

The Institution -Project Center ITER- with participation of the National Research Nuclear University MEPhI are developing the neutron diagnostics -Divertor Neutron Flux Monitor- (DNFM) for the International Thermonuclear Experimental Reactor (ITER). This diagnostics shall ensure measurement of the total neutron yield and ITER fusion power. Assemblies of fission chambers (FC) with different fissile materials and sensitivities are planned to be used for the neutron flux measurement. Study of fission chambers characteristics and acceptance testing of the diagnostic system will be carried out at the testing facility of the neutronic laboratory of the 'TRINITI' Institute. The facility includes: compact powerful neutron generator with the power, control and monitoring system; remote handling system for FCs positioning and movement; novel three channels data acquisition and processing system. Each acquisition channel contains some measuring circuits with signal processing. This set of circuits provides neutron flux measurement in the range of at least 10 decades for each single FC. Data acquisition and processing system features are: signal digitizing with sample rate up to 125 MHz; real time data processing with computation and data update cycle from 0.1 ms. This paper examines the structure, composition and specification of the test facility. Application software, hardware solutions and the results of fission chambers prototypes tests are discussed. (authors)

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗