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Results for “Electron Backscatter Diffraction”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 397 records · Page 22
All sourcesNASA NTRSDOE OSTI
DOE OSTI2012

Correlating whisker growth and grain structure on Sn-Cu samples by real-time scanning electron microscopy and backscattering diffraction characterization

Whiskers/hillocks grow out of Pb-free Sn coatings used in electronics manufacturing. To determine which grains form whiskers/hillocks, we use scanning electron microscopy and backscattering diffraction to simultaneously monitor the surface morphology and grain structure. To reduce surface roughness, we developed a ''peel-off'' method to prepare ultra-flat samples that were measured repeatedly while whiskers/hillocks formed. We find grains that form into whiskers/hillocks are present in the as-deposited film (i.e., not re-nucleated) and many have horizontal grain boundaries beneath them. Grain rotation during whisker/hillock formation means that measurements performed after the features grow do not indicate their initial grain orientations.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Exploring the Limits of Bottom-Up Gold Filling to Fabricate Diffraction Gratings

Gold deposition on rotating disk electrodes, Bi 3+ adsorption on planar Au films and superconformal Au filling of trenches up to 45 μm deep are examined in Bi 3+ -containing Na 3 Au(SO 3 ) 2 electrolytes with pH between 9.5 and 11.5. Higher pH is found to increase the potential-dependent rate of Bi 3+ adsorption on planar Au surfaces, shortening the incubation period that precedes active Au deposition on planar surfaces and bottom-up filling in patterned features. Decreased contact angles between the Au seeded sidewalls and bottom-up growth front also suggest improved wetting. The bottom-up filling dynamic in trenches is, however, lost at pH 11.5. The impact of Au concentration, 80 mmol/L versus 160 mmol/L Na 3 Au(SO 3 ) 2 , on bottom-up filling is examined in trenches up to ≈ 210 μm deep with aspect ratio of depth/width ≈ 30. The microstructures of void-free, bottom-up filled trench arrays used as X-ray diffraction gratings are characterized by scanning electron microscopy (SEM) and Electron Backscatter Diffraction (EBSD), revealing marked spatial variation of the grain size and orientation within the filled features.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2015

3D Characterization of Microparticulates

The internal chemical and structural properties of particulates produced from nuclear processes may hold signatory information regarding formation mechanisms (both chemical and nuclear). Instruments and techniques capable of internal particulate characterization have only recently become available within the past decade. Such techniques include electron backscatter diffraction (EBSD), transmission kikuchi diffraction (TKD), and high resolution transmission electron microscopy (HRTEM). This effort sought to demonstrate these techniques on commercially available materials as a proof of concept. Samples were transported to Clemson University for the advanced 3D capable preparation method of ion beam milling which can remove surrounding material from a feature of interest and section a particulate revealing the internal microstructure. Once thinned, the particles were analyzed with HRTEM; with TKD and EBSD analysis queued. During the method exercise several technical advances were made including: determination of preferred substrates, testing of particle relocation algorithms, successful demonstration of methods on particles 1‐2 microns in diameter, and measurement of internal structure via HRTEM. Further efforts may include testing of different uranium compounds and testing of EBSD/TKD capabilities.

38 RADIATION CHEMISTRY, RADIOCHEMISTRY, AND NUCLEA↗
DOE OSTI2015

High (1 1 1) orientation poly-Ge film fabricated by Al induced crystallization without the introduction of AlO{sub x} interlayer

High (1 1 1) orientation poly-Ge film was fabricated by Al induced crystallization (AIC), where Al and amorphous Ge (a-Ge) layers were continuously deposited by magnetron sputtering, avoiding the deliberate introduction of an AlO{sub x} interlayer. To improve the quality of poly-Ge film, the ratio of thicknesses of Al and a-Ge was adjusted. Electron backscattered diffraction (EBSD) results revealed that the (1 1 1) fraction of poly-Ge film reached 97% and the average crystal grain size surpassed 100 μm.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Precipitation behavior of ωo phase and texture evolution of a forged Ti-45Al-8.5Nb-(W, B, Y) alloy during creep

Highlights: • The morphology of ω{sub o} and residual β{sub o} phases depends on creep temperature and stress. • Stress can increase the tendency of the α{sub 2} to ω{sub o} phase transformation. • The strength of the texture components depend on temperature and stress. • β{sub o}(ω{sub o}) precipitation retards the growth of recrystallized γ grains. • ω{sub o} precipitation resists and deflects the crack during the crack propagation. - Abstract: Creep rupture tests of the as-forged Ti-45Al-8.5Nb-(W,B,Y) alloy with a duplex microstructure were carried out at 750–850 °C and 130–300 MPa. An investigation was performed to study the effects of temperature and stress on the microstructure and texture evolution, as well as on the creep properties of the forged high Nb-containing TiAl alloy with a duplex microstructure. The results show that the stress exponent n = 2.8–3.3, and the creep activation energy values are in the range of 300–400 kJ/mol. After creep, a regular arrangement of ω{sub o} precipitations was observed in the β{sub o} region. The un-transformed β{sub o} phase, which remained in the ω{sub o} interval, was examined using high resolution transmission electron microscope (HRTEM). It is shown that the growth of ω{sub o} precipitations and the morphology of residual β{sub o} phases are related to the creep temperature and stress. Certain β{sub o} stabilizer elements, such as Nb, segregate into α{sub 2} plates and cause ω{sub o} precipitation during dissolution of α{sub 2} plates at high temperature. The interfacial structure between the ω{sub o} and α{sub 2} phases was studied in detail using HRTEM. Meanwhile, texture evolution and dynamic recrystallization of the γ phase were studied using electron backscatter diffraction (EBSD). Observations on the deformation structure also demonstrate that ω{sub o} precipitation acts as an obstacle inhibiting crack propagation and growth of the γ phase. The corresponding formation mechanism and possible effects on creep are discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Direct observations of crystal defects in polycrystalline diamond

Highlights: • Electron channeling contrast imaging of crystal defects in polycrystalline diamond • Introducing acid etching as a novel protocol for diamond surface preparation • Characterization of {111} twins, {111} stacking faults and {111} helical dislocations in diamond using ECCI and EBSD - Abstract: Crystal defects are abundant in synthetic diamond produced by chemical vapor deposition (CVD). We present the first images of crystal defects in a bulk polycrystalline CVD diamond sample using general electron channeling contrast imaging (ECCI) in a field emission scanning electron microscope (FE-SEM). For enhancement of channeling contrast of this material, we introduce a novel protocol for diamond surface preparation that involves acid etching. Using this protocol, we imaged three types of crystal defects including twins, stacking faults and dislocations. Each defect was identified based on its appearance in electron channeling contrast (ECC) micrographs. We analyzed grains containing twins and dislocations using electron backscatter diffraction (EBSD) crystal orientation mapping. We found a large population of grains that contained Σ3 type twins on {111} planes with a 60°<111> angle–axis pair of misorientation for twin boundaries. In addition, we identified {111} stacking faults and {111} helical dislocations. These observations are in agreement with reports of crystal defects in CVD diamond thin foils studied by a transmission electron microscope (TEM).

36 MATERIALS SCIENCE↗
DOE OSTI2018

Micro-structural evolution during diffusion bonding of C-SiC/C-SiC composite using Ti interlayer

Highlights: • Formation of Ti{sub 3}SiC{sub 2} MAX phase in the joint of C-SiC composite • EBSD revealed three zone microstructure of the joint • Formation of a thin continuous layer of TiSi{sub 2} • The apparent shear strength of 19 MPa - Abstract: Diffusion bonding of C-SiC composite was achieved with Ti interlayer at 1500 °C for 3 h with the applied pressure of 20 MPa. The joined C-SiC composite showed the apparent shear strength of 19 MPa and the sample fractured away from the joint. The microstructure of joint consists of Ti{sub 3}SiC{sub 2} MAX phase, TiSi{sub 2} and TiC in which Ti{sub 3}SiC{sub 2} was the major phase. The distribution of phases in the microstructure of joint was categorized into three different zones based on electron backscattered diffraction (EBSD) results. The first zone consists of a thin continuous TiSi{sub 2} phase, which was followed by a thick zone of Ti{sub 3}SiC{sub 2} MAX phase. In the middle of the sample, a mix phase zone was found. The reaction mechanism was established for the evolution above microstructure of joined C-SiC composite.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Tensile and high cycle fatigue behaviors of high-Mn steels at 298 and 110 K

Tensile and high cycle fatigue behaviors of high-Mn austenitic steels, including 25Mn, 25Mn0.2Al, 25Mn0.5Cu, 24Mn4Cr, 22Mn3Cr and 16Mn2Al specimens, were investigated at 298 and 110 K. Depending on the alloying elements, tensile ductility of high-Mn steels either increased or decreased with decreasing temperature from 298 to 110 K. Reasonable correlation between the tendency for martensitic tranformation, the critical twinning stress and the percent change in tensile elongation suggested that tensile deformation of high-Mn steels was strongly influenced by SFE determining TRIP and TWIP effects. Tensile strength was the most important parameter in determining the resistance to high cycle fatigue of high-Mn steels with an exceptional work hardening capability at room and cryogenic temperatures. The fatigue crack nucleation mechanism in high-Mn steels did not vary with decreasing tempertature, except Cr-added specimens with grain boundary cracking at 298 K and slip band cracking at 110 K. The EBSD (electron backscatter diffraction) analyses suggested that the deformation mechanism under fatigue loading was significantly different from tensile deformation which could be affected by TRIP and TWIP effects. - Highlights: •The resistances to HCF of various high-Mn steels were measured. •The variables affecting tensile and HCF behaviors of high-Mn steels were assessed. •The relationship between tensile and the HCF behaviors of high-Mn steels was established.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effects of in-process cryocooling on metallurgical and mechanical properties of friction stir processed Al7075 alloy

Highlights: • For in-process cryocooling (IPC) during FSP, an efficient cooling fixture was designed & fabricated. • FSP of Al7075 alloy with IPC setup suppressed precipitate coarsening as well as grain growth. • Nanosize η′ precipitates (20–30 nm) in IPC condition increased work hardening capacity & strength. • Simultaneous improvement in ductility & strength occurred for sample FSPed with IPC. - Abstract: Friction stir processing (FSP) of heat treatable aluminum alloys is reported to deteriorate strength and hardness properties in spite of huge grain size refinement. The improvement in strength due to the grain size refinement after FSP could not be able to offset the reduction in strength due to coarsening or dissolution of the strengthening precipitate(s). To overcome this, the present work investigates an effective way of heat rejection from the FSP zone to control the precipitate evolution besides the grain size refinement during FSP of Al7075 alloy. The FSP was carried out with standardized process parameters (i.e. 720 rpm, 65 mm/min traverse speed) under two different cooling environments: (i) at normal air cooling and (ii) by rushing a chilled mixture (−30 °C) of liquid nitrogen and methanol through the bottom of the backing plate. Microstructural evolution was examined through optical, scanning and transmission electron microscopy and electron backscatter diffraction to confirm the grain size and morphology of precipitate(s) formed. The in-process cryocooling during the FSP led to 65 and 72% improvement in the Vickers hardness and tensile strength, respectively, in comparison to the solutionized base metal. The results have been analyzed in terms of precipitate interface characteristics and its strengthening effect, Hall–Petch strengthening due to grain size reduction and tradeoff between them.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of Plane Strain Compression and Subsequent Recrystallization Annealing on Microstructures and Phase Transformation of NiTiFe Shape Memory Alloy

The effect of plane strain compression and subsequent recrystallization annealing on microstructures and phase transformation of NiTiFe shape memory alloy (SMA) is investigated. Inhomogeneous plastic deformation at various deformation degrees occurs in NiTiFe SMA during plane strain compression. Nanocrystalline phase and amorphous phase increase as the deformation degree increases. B2 austenite, B19′ martensite, nanocrystalline and amorphous phases coexist in the NiTiFe samples subjected to large plastic strain. The static recrystallization mechanisms depend on the microstructures of the deformed NiTiFe samples. The static recrystallization mechanisms deal with nucleation and growth of the recrystallized grains, growth of nanocrystalline phase and crystallization of amorphous phase. Grain size, subgrain boundaries, geometrically necessary dislocation density and Schmid factor are captured on the basis of electron backscattered diffraction data. The process of recrystallization annealing cannot eliminate the deformation texture completely. The slip direction [110] is the most favorable slip direction in the recrystallized NiTiFe sample. Plane strain compression along with subsequent recrystallization annealing changes the phase transformation path of as-rolled NiTiFe SMA, and it results in the decreasing martensite transformation start temperature. The three annealed NiTiFe samples exhibit the similar phase transformation behavior since complete recrystallization annealing leads to the similar microstructures.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Pre-processing related recrystallization behavior in β annealing of a near-β Ti-5Al-5Mo-5V-3Cr-1Zr titanium alloy

Highlights: • Recrystallization behavior of Ti-55531 alloy in β annealing under four typical pre-processing conditions is studied. • Recrystallization nucleation mode is governed by the size and distribution of substructures. • The sequence of phase transformation and β recrystallization significantly affects recrystallized grain size. • The uniform substructures produce a higher fraction of low angle grain boundaries after full recrystallization. - Abstract: Recrystallization behavior of Ti-55531 alloy in β annealing is explored for grain refinement during primary hot working. Four typical pre-processing conditions were adopted to characterize the diverse processing routes of primary hot working: deformation and annealing in the two-phase region, deformation of globularized structure in two-phase region, deformation of lamellar structure in two-phase region and deformation in single β region. The microstructure evolution in β annealing was quantified by Optical Microscopy (OM), Electron Backscattered Diffraction (EBSD), X-ray diffraction (XRD) and quantitative metallography. The results indicate that the nucleation mode of static recrystallization is determined by the size and distribution of substructures prior to annealing which is related to pre-processing route. The uniform substructures in as-deformed globularized structure produce a higher fraction of low angle grain boundaries after full recrystallization. Fine β recrystallized structure can be obtained when β recrystallization is accompanied by α-to-β phase transformation.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Microstructural analysis on cleavage fracture in pearlitic steels

Microstructural features controlling cleavage fracture in pearlitic structures were investigated by means of scanning electron microscopy and electron backscattered diffraction. It was found that pearlite block size corresponds well to the cleavage facet size, and a single cleavage facet usually contains multiple pearlite colonies. Pearlite block size and cleavage facet size decrease with the refinement of prior austenite grain size, while pearlite colony size only changes slightly. The cleavage crack can largely deflect at block boundaries rather than at colony boundaries. Pearlite block can act as the dominant substructure on cleavage crack propagation in pearlitic steels. - Highlights: •The cleavage crack propagation path in pearlitic structures was analyzed by EBSD. •Pearlite block boundaries can effectively hinder the crack propagation. •Pearlite block size corresponds well to the cleavage facet size. •A single cleavage facet usually contains multiple pearlite colonies.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Crystal c-axis mapping of hcp metals by conventional reflected polarized light microscopy: Application to untextured and textured cp-Titanium

Highlights: • A computer-aided methodology based on reflected PLM was developed for c-axis orientation mapping of hcp structures. • The methodology was applied to two alpha cp-Ti bulk samples with different texture characteristics. • Calibration and validation of the methodology were performed by using EBSD. - Abstract: Nowadays the crystallographic characterization of polycrystalline metals and metallic alloys is usually performed by means of the electron backscatter diffraction (EBSD) technique. However, when dealing with coarse structures presenting intrinsic optical anisotropy, polarized light microscopy (PLM) imaging might be an alternative or a complementary time-efficient technique. Accordingly, a new computer-aided methodology has been developed in the present study and successfully applied on the crystal c-axis characterization of a hexagonal close-packed (hcp) structure, alpha commercial pure-Titanium (cp-Ti). In this sense, the correlation between EBSD-based crystallographic parameters and PLM-based parameters under certain light microscope settings has been first established by direct comparison using a representative amount of random orientations. Finally, PLM-based c-axis mapping and subsequent c-axis texture plotting have been performed and validated with EBSD for untextured and textured cp-Ti.

36 MATERIALS SCIENCE↗
DOE OSTI2017

EBSD Analysis of Relationship Between Microstructural Features and Toughness of a Medium-Carbon Quenching and Partitioning Bainitic Steel

A multiphase microstructure of bainite, martensite and retained austenite in a 0.3C bainitic steel was obtained by a novel bainite isothermal transformation plus quenching and partitioning (B-QP) process. The correlations between microstructural features and toughness were investigated by electron backscatter diffraction (EBSD), and the results showed that the multiphase microstructure containing approximately 50% bainite exhibits higher strength (1617 MPa), greater elongation (18.6%) and greater impact toughness (103 J) than the full martensite. The EBSD analysis indicated that the multiphase microstructure with a smaller average local misorientation (1.22°) has a lower inner stress concentration possibility and that the first formed bainitic ferrite plates in the multiphase microstructure can refine subsequently generated packets and blocks. The corresponding packet and block average size decrease from 11.9 and 2.3 to 8.4 and 1.6 μm, respectively. A boundary misorientation analysis indicated that the multiphase microstructure has a higher percentage of high-angle boundaries (67.1%) than the full martensite (57.9%) because of the larger numbers and smaller sizes of packets and blocks. The packet boundary obstructs crack propagation more effectively than the block boundary.

36 MATERIALS SCIENCE↗
DOE OSTI2012

Novel EBSD preparation method for Cu/Sn microbumps using a focused ion beam

We proposed a novel technique developed from focused ion beam (FIB) polishing for sample preparation of electron backscatter diffraction (EBSD) measurement. A low-angle incident gallium ion beam with a high acceleration voltage of 30 kV was used to eliminate the surface roughness of cross-sectioned microbumps resulting from mechanical polishing. This work demonstrates the application of the FIB polishing technique to solders for a high-quality sample preparation for EBSD measurement after mechanical polishing. - Highlights: Black-Right-Pointing-Pointer The novel FIB technique of sample preparation is fast, effective and low-cost. Black-Right-Pointing-Pointer It can enhance the process precision to the specific area of the sample. Black-Right-Pointing-Pointer It is convenient for analyzing the metallurgy of the microbump in 3DIC packaging. Black-Right-Pointing-Pointer The EBSD image quality can be enhanced by just using a common FIB instrument.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Initiation and strain compatibility of connected extension twins in AZ31 magnesium alloy at high temperature

Uniaxial compression tests were carried out at 350 °C and a strain rate of 0.3 s{sup −1} on as-extruded AZ31 magnesium alloy samples. At a true strain of − 0.1, extension twin pairs in a grain and twin chains across adjacent grains were detected. The orientation of selected twins and their host grains were determined by electron backscattered diffraction (EBSD) techniques. The Schmid factors (SFs), accommodation strains and geometric compatibility factors (m{sup ′}) were calculated. Analysis of the data indicated that the formation of twin pair and twin chain was related to the SF and m{sup ′}. Regarding to twin chain across adjacent grains, accommodation strain was also involved. The selection of twin variants in twin chain was generally determined by m{sup ′}. When the twins required the operation of pyramidal slip or twinning in adjacent grain, the corresponding connected twins with a relative high m{sup ′} were selected in this adjacent grain. - Highlights: •The formation of paired twins is studied during high temperature deformation. •The initiation of twinning in twin pair and twin chain obeys the Schmid law. •The twin variants' selection in twin chain is related to the geometric compatibility factor. •The accommodation strain plays an important role on the formation of twin chain.

36 MATERIALS SCIENCE↗
DOE OSTI2014

EBSD imaging of orientation relationships and variant groupings in different martensitic alloys and Widmanstätten iron meteorites

An automatic method to colorize and quantify the classical Pitsch, Kurdjumov–Sachs, Greninger–Troiano and Nishiyama–Wasserman orientation relationships in the electron backscatter diffraction maps of martensitic/bainitic steels is detailed. Automatic analysis of variant grouping is also presented. The method was applied to low and high carbon steels, and to iron–nickel Widmanstätten meteorites. Many results of recent literature are confirmed. In low carbon steels the individual laths exhibit continuous orientation gradients between the classical orientation relationships, and the laths tend to be grouped by close-packed plane (morphological) packets. A crystallographic scenario describing the formation of the packets is proposed on the base of the one-step model. When the carbon content increases, the orientation spreading is reduced; and martensite tends to form plate groups and burst configurations. In iron–nickel meteorites, the centimeter long Widmanstätten laths do not exhibit continuous orientation gradients but are constituted of subgrains with uniform orientation relationship; the kamacite grains in the plessite regions are grouped into Bain zones, probably due to a recrystallization during the slow cooling of the meteorites. - Highlights: • Analysis of different low and high carbon steels and Widmanstätten meteorites • Automatic color mapping of the classical orientation relationships in EBSD maps • Quantification of variant pairing and grouping tendencies • Crystallographic scenario for the formation of morphological packets.

36 MATERIALS SCIENCE↗
DOE OSTI2016

The interface character distribution of cold-rolled and annealed duplex stainless steel

The interface character distributions (ICDs) of cold-rolled and annealed duplex stainless steel specimens, previously solid-solution-heated (SHT) at 1573 K and 1323 K, are investigated using electron backscatter diffraction (EBSD) and five-parameter analysis (FPA). For the δ-ferrite phase, high concentrations of low angle grain boundaries (LAGBs) are developed, and the boundary planes are predominantly oriented on (111). High angle grain boundaries (HAGBs) with misorientations ranging from 50{sup o} to 60° are mostly pure tilt boundaries, and the boundary planes are primarily located on (112). For the austenite phase, very high density of coherent twin boundaries are introduced, implying that the boundary planes are exactly oriented on (111). The phase boundary character distribution (PBPD) appears to be connected with the K-S and N-W orientation relationships (ORs) terminating on (110) {sub F}‖(111) {sub A} and (110){sub F}‖(hkl){sub A}, respectively. - Highlights: •Five-parameter analysis was used to determine interface character distribution. •ICD results of statistical meaning were achieved. •Initial microstructure has a significant effect on ICD. •Low and high angle GBs in δ phase prefer in (111) and (112) planes, respectively. •K-S phase boundaries terminate on (110){sub F}‖(111){sub A} while N-W ones on (110){sub F}‖(hkl){sub A}.

36 MATERIALS SCIENCE↗