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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 397 records · Page 22
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Synthesis and Microstructural Analysis of Magnetic CaFe{sub 0.5}Co{sub 0.5}O{sub 3−δ} Using Rietveld Method

Perovskite cobaltates are widely recognized as potential candidates for their applications in magnetic and magnetoresistive applications. In this report, pseudo-magnetic CaFe{sub 0.5}Co{sub 0.5}O{sub 3−δ} was synthesized at ambient pressure. Various calcinations, heating times, and sintering temperatures were applied in order to achieve the optimized conditions. The optimal sintering temperature with excellent phase and microstructure was found at ∼1050 °C using CaCO{sub 3} as precursor. Rietveld analysis was carried out to solve and refine the XRD pattern of the final specimens. The sample with excellent refined values was solved in orthorhombic phase and pbcm space group. From the SEM and EDS analysis, the excellent grain growth with high densification and ABO{sub 3} structure was confirmed respectively.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2021

Effects of a Pressurized Water Treatment on Internal Gelation Sol-Gel Microspheres

Based on previous observations that a pressurized water treatment (PWT) prevented cracking of sol-gel microspheres, we investigated the effects of a PWT on microsphere crystallinity, density, and specific surface area (SSA). Results were used to determine how a PWT alters the properties of microspheres upon drying and heating. Microspheres with diameters near 100-200 µm were prepared with and without a PWT and measured using x-ray diffraction (XRD), transmission electron microscopy (TEM), nitrogen adsorption (BET), and pycnometry. Properties of air-dried microspheres processed with and without a PWT are compared. Additionally, the properties of microspheres processed using a PWT are reported after heating to 150 °C, 450 °C, 750 °C, 1050 °C, and 1350 °C. X-ray diffraction measurements indicate that the PWT step improves the crystallinity of air-dried microspheres. XRD data was also used to calculate crystallite size, which increases with higher heat treatment temperatures. TEM images support crystallite size calculations from XRD data and provide an indication of the range of crystallite sizes, particularly for samples processed at higher temperatures where crystallite sizes are too large for estimation using the Scherrer formula. Density and SSA measurements performed as a function of heat treatment temperature indicate that a PWT increases the density of air-dried microspheres, creates a pore network, and that significant densification occurs between 450 - 750 °C. These results may be used to inform decisions on internal gelation flowsheet parameters to optimize the microsphere formation and gelation step, prevent microsphere cracking, and produce microspheres suitable for subsequent coating operations or pressing into pellets.

cerium oxide, TRISO, internal gelation, nuclear fu↗
DOE OSTI2018

In Situ Observation of the Precipitation, Aggregation, and Dissolution Behaviors of TiN Inclusion on the Surface of Liquid GCr15 Bearing Steel

In this study, the precipitation, aggregation, and dissolution behaviors of TiN inclusions on the surface of liquid GCr15 bearing steel have been investigated by combining the observations of confocal laser scanning microscope (CLSM) and field emission scanning electron microscope (FE-SEM) with those obtained from energy dispersive spectrometer (EDS) and theoretical analysis. The kinetic results show that the initial concentration of Ti and N are 0.0078 and 0.0049, respectively, the precipitation temperature is between 1640 K and 1680 K (1367 °C and 1407 °C), and the local cooling rate is between 0.5 and 10 K/s; TiN inclusion can precipitate only when the solid fraction is higher than 0.847 and its precipitation radius is between 1 and 6 μm. The precipitation radius of a TiN inclusion in the GCr15 bearing steel sheet can be reduced by decreasing the N content and increasing the cooling strength. The aggregation and densification of multi-particle aggregated TiN inclusions are verified by CLSM observation and theoretical analysis. The inclusions are aggregated by the cavity bridge force (CBF), and the aggregated TiN is formed by solid-phase sintering. The results of force analysis show that CBF plays a dominant role in the aggregation process of the inclusions. The atomic ratio of Ti and V obtained by EDS is 18:1, which may melt TiN and form the liquid inclusion at 1688 K (1415 °C) observed by CLSM. The theoretical analysis is conducted for the dissolution of the TiN inclusions observed by CLSM, which shows that the dissolution of the TiN inclusions is related to the size of the inclusions; the larger the size, the greater the dissolution rate. The long-strip TiN inclusion may be formed by the Ostwald ripening of two TiN inclusions. The TiN inclusions smaller than 3 μm in the GCr15 bearing steel may be formed by the dissolved Ti and N generated by the dissolution of TiN.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Two-Step Reactive Aid Sintering of BaZr 0.8 Y 0.2 O 3-δ Proton-Conducting Ceramics

Ceramic-based proton conductors enable high-temperature hydrogen economy applications such as hydrogen separation membranes, fuel cells, and steam electrolyzers. BaZr 0.8 Y 0.2 O 3-δ (BZY) proton-conducting oxide possesses the highest level of proton conductivity reported to date, but poor sinterability hinders its widespread utilization. Here, we report a two-step reactive aid sintering (TRAS) method involving the introduction of BaCO 3 and B 2 O 3 -Li 2 O for the preparation of dense BZY ceramics sintered at 1500°C. The resulting BZY samples showed a pure perovskite structure with a dramatic increase in the relative density to 91.5%. In addition, the shrinkage during sintering was improved to 19.3% by a TRAS method as compared to 2.6% by the conventional solid date reaction method. Moreover, the bulk conductivity was improved due to enhanced densification, while the grain boundary conductivity decreased due to the blocking behavior of the sintering aid resulting in a decrease in the total conductivity of the samples.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2017

Effect of Gold on the Microstructural Evolution and Integrity of a Sintered Silver Joint

There is a need for next-generation, high-performance power electronic packages and systems employing wide band gap devices to operate at high temperatures in automotive and electric grid applications. Sintered silver joints are currently being evaluated as an alternative to Pb-free solder joints. Of particular interest is the development of joints based on silver paste consisting of nanoscale or micron scale particles that can be processed without the application of an external pressure. Microstructural evolution at the interface of a pressureless sintered silver joint formed between a SiC die with a Ti/Ni/Au metallization and an Active Metal Brazed substrate with Ag metallization at 250 °C was evaluated using Scanning Electron Microscopy, X-ray microanalysis, and X-ray Photo Electron Spectroscopy. Results from Focused Ion Beam cross-sections show that during sintering, the pores in the sintered region close to the Au layer tend to be smaller and are oriented predominantly with their longer dimension oriented parallel to the interface. With further densification, this results in the alignment of small pores parallel to the interface, creating a path for easy crack propagation. Lastly, X-ray microchemical analyses results confirm interdiffusion between Au and Ag and that a region with poor mechanical strength is formed at the edge of this region of interdiffusion.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Functional Performances of CuZnAl Shape Memory Alloy Open-Cell Foams

Shape memory alloys (SMAs) with cellular structure offer a unique mixture of thermo-physical–mechanical properties. These characteristics can be tuned by changing the pore size and make the shape memory metallic foams very attractive for developing new devices for structural and functional applications. In this work, CuZnAl SMA foams were produced through the liquid infiltration of space holder method. In comparison, a conventional CuZn brass alloy was foamed trough the same method. Functional performances were studied on both bulk and foamed SMA specimens. Calorimetric response shows similar martensitic transformation (MT) below 0 °C. Compressive response of CuZnAl revealed that mechanical behavior is strongly affected by sample morphology and that damping capacity of metallic foam is increased above the MT temperatures. The shape memory effect was detected in the CuZnAl foams. The conventional brass shows a compressive response similar to that of the martensitic CuZnAl, in which plastic deformation accumulation occurs up to the cellular structure densification after few thermal cycles.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Investigation of Mild Steel Thin-Wall Tubes in Unfilled and Foam-Filled Triangle, Square, and Hexagonal Cross Sections Under Compression Load

This study has examined proposed structures with mild steel-reinforced LM30 aluminum (Al) alloy having diversely unfilled and 10 wt.% SiCp composite foam-filled tubes for improving axial compression performance. This class of material has novel physical, mechanical, and electrical properties along with low density. In the present experiment, Al alloy foams were prepared by the melt route technique using metal hydride powder as a foaming agent. Crash energy phenomena for diverse unfilled and foam-filled in mild steel thin-wall tubes (triangular, square and hexagonal) were studied as well. Compression deformation investigation was conducted at strain rates of 0.001-0.1/s for evaluating specific energy absorption (SEA) under axial loading conditions. The results were examined to measure plateau stress, maximum densification strain, and deformation mechanism of the materials. Specific energy absorption and total energy absorption capacities of the unfilled and filled sections were determined from the compressive stress–strain curves, which were then compared with each other.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Prediction of the Stress–Strain Behavior of Open-Cell Aluminum Foam under Compressive Loading and the Effects of Various RVE Boundary Conditions

The prediction of the mechanical behavior of metallic foams with realistic microstructure and the effects of various boundary conditions on the mechanical behavior is an important and challenging issue in modeling representative volume elements (RVEs). A numerical investigation is conducted to determine the effects of various boundary conditions and cell wall cross sections on the compressive mechanical properties of aluminum foam, including the stiffness, plateau stress and onset strain of densification. The open-cell AA6101-T6 aluminum foam Duocel is used in the analyses in this study. Geometrical characteristics including the cell size, foam relative density, and cross-sectional shape and thickness of the cell walls are extracted from images of the foam. Then, the obtained foam microstructure is analyzed as a 2D model. The ligaments are modeled as shear deformable beams with elastic-plastic material behavior. To prevent interpenetration of the nodes and walls inside the cells with large deformations, self-contact-type frictionless interaction is stipulated between the internal surfaces. Sensitivity analyses are performed using several boundary conditions and cells wall cross-sectional shapes. The predicted results from the finite element analyses are compared with the experimental results. Finally, the most appropriate boundary conditions, leading to more consistent results with the experimental data, are introduced.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Fabrication of Ta-Reinforced Cu-Based Bulk Metallic Glass Composites by High-Pressure Torsion

Ex situ Cu{sub 54}Zr{sub 22}Ti{sub 18}Ni{sub 6} matrix bulk metallic glass composites (BMGCs) reinforced with Ta particles (10–30 vol.%) were fabricated by high-pressure torsion (HPT) under applied pressure of 6 GPa for 1–3 turns at temperatures of 25 or 200 °C. The densification, structure, thermal, and mechanical properties of BMGC samples were investigated by Archimedes densitometry, optical microscopy, x-ray diffraction, differential scanning calorimetry, small punch test, and microhardness measurements. Near full-density BMGC disks (relative densities higher than 0.97) are fabricated using HPT, irrespective of the processing strain and temperature. The microhardness of BMGCs is improved by increasing the number of turns, or the processing temperature due to the improvement in the deformation degree of both the amorphous and Ta particles as well as the reduction in the interlayer spacing of Ta particles. Nevertheless, there is an optimal amount of Ta which gives rise to the peak hardness in the BMGC samples, depending on the amount of imposed strain during HPT. The results of small punch test indicate that the addition of Ta to the monolithic BMG and increasing the HPT temperature significantly enhance the fracture load and deflection.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Sinter-Bonding of AISI 316L and 17-4 PH Stainless Steels

The sinter-bonding method was used to produce AISI 316L/17-4 PH components by conventional powder metallurgy technology. The production process consisted of following steps: the powder layering, co-pressing and co-sintering processes. The co-sintering process was carried out at different sintering temperatures (1200, 1250 and 1300 °C), and times (60, 90 and 120 min) in hydrogen atmosphere. The effect of co-pressing and co-sintering conditions on the ability to create a permanent connection between AISI 316L and 17-4 PH stainless steels was investigated. The densification, dimensional change and microstructural evolution of sintered AISI 316L/17-4 PH components were studied. The increase in co-pressing pressure as well as using of the longer time and the higher temperature of co-sintering process contributed to increase in AISI 316L/17-4 PH component density. The dilatometric study as well as dimensional changes measurements revealed an appropriate sintering compatibility for AISI 316L and 17-4PH steels when the sintering process was carried out at the temperature of 1200 °C for time ranging from 60 to 120 min and at 1250 °C for shorter sintering times. The sintering at temperature of 1300 °C (regardless of other manufacturing conditions) led to a significant deviation from the cylindrical shape of samples, as a result of difference of shrinkage of AISI 316L and 17-4 PH steels. Microstructural study indicated that AISI 316L and 17-4 PH steels creates a good diffusion joint (without any cracks and warpage) during the high-temperature sintering process. Nickel diffusion takes place from the AISI 316L to 17-4 PH stainless steel, and copper and molybdenum diffuse in opposite direction of nickel diffusion. It is possible to achieve a solid connection between two materials exhibiting difference in chemical composition by using sinter-bonding and conventional powder metallurgy technology.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Dry Sliding Wear Behavior of Hot-Dip Aluminized Ti-6Al-4V Alloy as a Function of Sliding Velocity

An aluminized coating was prepared on Ti-6Al-4V alloy by hot-dip aluminizing and subsequently diffusion treatment. Dry sliding wear tests were performed for the aluminized and uncoated Ti-6Al-4V alloy under the loads of 10-50 N at the sliding velocities of 0.5-4 m/s. The wear resistance of the titanium alloy was improved by the aluminized coating under various conditions, especially at 4 m/s. The improved wear performance was suggested to be attributed to the Ti-Al coating and tribo-oxide layer. Tribo-layers were identified to form on worn surfaces under various conditions but their influence on the wear behavior and mechanism was decided by the amount and kind of oxides. The outmost values of the microhardness distribution at subsurfaces as a function of load could be used to identify the property and stability of tribo-layers. At 4 m/s, oxide-containing tribo-layers (more TiO, TiO{sub 2} and trace Fe{sub 2}O{sub 3}) presented high hardness and stability, thus possessed an obvious wear-reduced function. Conversely at 2.68 m/s, no-oxide tribo-layers did not show the protection from wear because of their lower hardness and instability. The formation of tribo-layers under various sliding speeds was noticed to be a process including wear debris production, oxidation and accumulation and densification, even sintering.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Laser Powder Deposition Parametric Optimization and Property Development for Ti-6Al-4V Alloy

In this study, Ti6Al4V alloy was produced via laser powder deposition (LPD). To obtain Ti6Al4V alloy with maximum density, LPD parameters for preparing Ti6Al4V samples were optimized using the Taguchi method. Results were analyzed on the basis of the signal-to-noise (S/N) ratios and analyses of variance. A high energy density should be used to achieve higher levels of densification. The optimal combination of parameters for density was a scanning speed of 550 mm/min, laser power of 160 W, powder feeding rate of 0.99 g/min, and shield gas flow of 8 L/min. An almost fully dense Ti6Al4V sample was prepared using the optimized LPD process, and the relative density was greater than 99%. In addition, the microstructure and properties of Ti6Al4V samples prepared by optimized LPD process were investigated. The microstructure investigation revealed that the LPD-prepared Ti6Al4V sample was predominantly composed of fine acicular α phase and lath-type α phase. Tensile and microhardness tests indicated that the LPD sample had higher mechanical properties than the traditional cast Ti6Al4V alloy because of the acicular martensitic phase and smaller grain size.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Influence of Cell Anisotropy and Relative Density on Compressive Deformation Responses of LM13-Cenosphere Hybrid Foam

This article deals with closed-cell aluminum alloy LM13-cenosphere hybrid foams (ACHFs) with cell anisotropy prepared through stir casing technique. The compressive deformation behavior of hybrid foams in both transverse and longitudinal directions was measured at a strain rate of 0.01/s. The hybrid foam loaded in longitudinal direction (LD) shows higher plastic collapse stress than that in transverse direction (TD). The stress drop ratio is also observed to be higher in the LD. The plastic collapse stress and energy absorption capacity of ACHFs follow the power law relationship with relative density in both the directions. The plateau stress is higher in case of LD and densification strains are marginally higher in case of LD than that in TD.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Graphene-Reinforced Aluminum Hybrid Foam: Response to High Strain Rate Deformation

The compressive deformation behavior of 0.5 wt.% graphene-reinforced aluminum-SiC hybrid composite foam under dynamic loading over strain rates of 500-2760 s{sup −1} was studied using a split-Hopkinson pressure bar unit. It was found that under the dynamic loading, the plateau stress and energy absorption of aluminum hybrid foam increased with strain rate. On the other hand, the densification strain did vary only marginally with strain rate. Further, it was noted that the foam with lower relative density was more sensitive to strain rate. The lighter foams exhibited higher plateau stress and energy absorption as compared to the heavier ones. The plateau stress and energy absorption were enhanced marginally with relative density. Present results showed that the plateau stress is sensitive to strain rate and less sensitive to relative density. The coefficient, in scaling relation to predict compressive plateau stress, was in the range of 0.2-0.5 for strain rates 500-2760 s{sup −1}.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Development of Multilayer Sinter Cladding of Cold Work Tool Steel on Hadfield Steel Plates for Wear-Resistant Applications

Machinery components used for mining and mineral processing activities are often subjected to high impact loads and wear which have placed demands for the development of materials with high resistance to dynamic loads and aggressive wear conditions. In this study, a multilayered cladding of high alloyed cold work tool steel (X245VCrMo9-4), interlayered with Hadfield steel (X120Mn12) plates, which was also used as substrate using super-solidus liquid-phase sintering technique was investigated. A stack of the cold work tool steel powder was prepared with interlayered X120Mn12 steel plates in an alumina crucible at tap density with the substrate placed on it and was sintered in a vacuum furnace at 1250 °C at a heating rate of 10 K/min, held for 30 min under a nitrogen atmosphere at 0.08 MPa and furnace-cooled. Sample from the as-sintered cladding was subjected to austenization at 1000 °C, quenched in oil and tempered at 150 °C for 2 h. Samples were subjected to microstructural examination using optical and scanning electron microscopy. The microstructural investigations were supplemented by hardness and impact wear tests. Computational thermodynamics was used to support experimental findings. The results revealed that a near-net densification of the sintered X245 was achieved with 99.93 ± 0.01% density. The sintered X245 was characterized by a dispersion of vanadium carbonitride precipitates, especially at the grain boundaries. The heat-treated X245 sample had the highest hardness of 680 ± 7 HV30 due to the matrix of tempered martensitic microstructure when compared to as-sintered with hardness of 554 ± 2 HV30. The X245/X120 interface was characterized by diffusion of Cr, Mo, Mn and C, which resulted in metallurgical bonding between the cladded materials. The impact wear resistance of the sintered X245 was eight times that of the X120; hence, a tough and wear-resistant tool is anticipated when the X120 work hardened in service.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Characterization and Integrated Fabrication of Al Components with Thick TiC{sub p}/Al Composite Coatings via Self-Propagating Reaction

A novel and quick process combining self-propagating reaction with vacuum-expendable pattern casting is presented to accomplish integrated preparation of millimeter-thick TiC{sub p}/Al composite coatings on the Al substrate. Titanium and graphite powders were mixed with the polytetrafluoroethylene (PTFE) additive and pasted on the expendable polystyrene (EPS) followed by compaction. Al components with in situ TiC{sub p}/Al composite coating were simultaneously synthesized at a relatively low temperature of molten Al, which was poured into the assembly of EPS and powder compact inside the silica sands. Differential scanning calorimetry, x-ray diffraction, scanning electron microscopy with energy-dispersive spectroscopy and transmission electron microscopy were used to systematically investigate the thermodynamic characteristics of the reaction, the phase constituents, microstructure and tribological properties of the coatings. The infiltration model describing the densification of the reaction coatings was also developed for the critical wetting condition. The wear characteristics were assessed using a pin-on-disk tribometer with various loads. Results showed that uniform TiC particles stimulated by the PTFE-activated self-propagating reaction afforded superior mechanical properties and wear resistance.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Processing and Thermoelectric Properties of TiNiSn Materials: A Review

The half-Heusler alloy TiNiSn is a promising material for high-temperature thermoelectric applications due to its good thermal stability and semiconductor-like electrical properties. Numerous synthesis techniques have been utilized to make TiNiSn, but a comparative study on its thermoelectric properties with respect to processing parameters has not been reported. Based on published experimental data, primary melting methods, such as arc melting or induction levitation melting, do not have a noticeable effect on the final thermoelectric properties, although choice of densification technique and annealing parameters correlate with each thermoelectric property. Thermal conductivity (2.47-6.08 W/m K), governed by lattice scattering effects, was maximized with high density from the spark plasma sintering (SPS) technique as well with low inclusions of metallic impurities and interstitial Ni defects from low-temperature, non-densified processes. Electrical resistivity (4.75-30 µΩ m), inversely related to thermal conductivity, is minimized when density is maximized and chemical defects are favorable from using SPS. All reported TiNiSn alloys contain intermetallic impurities, imparting a global trend of lowered electrical resistivity. Seebeck coefficient (− 273.20 to − 50.71 µV/K), proportional to electrical resistivity, is maximized when charge carrier concentration is minimized by eliminating phase impurities and Ni defects. Porosity has been observed to scatter low-energy electrons, which can increase Seebeck coefficient and electrical resistivity, although no statistical significance is found. An ideal TiNiSn alloy should have intermediate values of all interconnected thermoelectric properties to maximize ZT. Future research work should strive to include quantitative phase analysis to better characterize the contributions of Ni defects and impurity phases toward thermoelectric properties.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Impact of Pretreatment Technologies on Saccharification and Isopentenol Fermentation of Mixed Lignocellulosic Feedstocks

In order to enable the large-scale production of biofuels or chemicals from lignocellulosic biomass, a consistent and affordable year-round supply of lignocellulosic feedstocks is essential. Feedstock blending and/or densification offers one promising solution to overcome current challenges on biomass supply, i.e., low energy and bulk densities and significant compositional variations. Therefore, it is imperative to develop conversion technologies that can process mixed pelleted biomass feedstocks with minimal negative impact in terms of overall performance of the relevant biorefinery unit operations: pretreatment, fermentable sugar production, and fuel titers. We processed the mixture of four feedstocks—corn stover, switchgrass, lodgepole pine, and eucalyptus (1:1:1:1 on dry weight basis)—in flour and pellet form using ionic liquid (IL) 1-ethyl-3-methylimidazolium acetate, dilute sulfuric acid (DA), and soaking in aqueous ammonia (SAA) pretreatments. Commercial enzyme mixtures, including cellulases and hemicellulases, were then applied to these pretreated feedstocks at low to moderate enzyme loadings to determine hydrolysis efficiency. Results show significant variations on the chemical composition, crystallinity, and enzymatic digestibility of the pretreated feedstocks across the different pretreatment technologies studied. The advanced biofuel isopentenol was produced during simultaneous saccharification and fermentation (SSF) of pretreated feedstocks using an engineered Escherichia coli strain. Results show that IL pretreatment liberates the most sugar during enzymatic saccharification, and in turn led to the highest isopentenol titer as compared to DA and SAA pretreatments. This study provides insights on developing biorefinery technologies that produce advanced biofuels based on mixed feedstock streams.

09 BIOMASS FUELS↗