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At least 397 records · Page 22

Effect of elevated temperature on alkali-activated geopolymeric binders compared to portland cement-based binders

This research focused on developing thermally-stable materials based on alkali-activation of slag, fly ash, and metakaolin compared to portland cement mixtures by using a hierarchical approach to material design. At lower length scales, X-ray diffraction (XRD) characterized the mineralogy that coupled to higher length scale experiments using thermogravimetric analysis (TGA) for determining the materials thermal stability. Additionally, high-energy X-ray computed microtomography (μCT) determined the best-performing material formulation that minimized thermal damage when exposed to high temperatures (650 °C). The thermal loading was ramped up to 650 °C from ambient temperature in 60 s and then held for a total of 10 min. The μCT identified that the alkali-activated fly ash mortar had less initial porosity than the ordinary portland cement mixtures, with more than 66% of the pores between 20 and 50 μm in diameter. Consequently, the alkali-activated fly ash mortar was able to dissipate approximately 565 °C in just 50 mm of material, outperforming all the other mixes studied in this paper with μCT confirming minimal damage after the temperature exposure.

36 MATERIALS SCIENCE↗

Alternative cement clinkers

This article reviews proposed technical approaches for the manufacture and use of alternatives to Portland Cement Clinker as the main reactive binder component for ordinary concrete construction in non-specialty applications, while giving lower net global CO{sub 2} emissions in use. A critical analysis, taking into account a wide range of technical considerations, suggests that, with the exception of alkali-activated systems, (treated in a separate paper in this issue,) there are only four classes of alternative clinker system that deserve serious attention with respect to global reductions in concrete-related CO{sub 2} emissions:(A)Reactive Belite-rich Portland cement (RBPC) clinkers (B)Belite-Ye'elimite-Ferrite (BYF) clinkers (C)Carbonatable Calcium Silicate clinkers (CCSC) (D)Magnesium Oxides derived from Magnesium Silicates (MOMS) A and B are “hydraulic” clinkers, (i.e. clinkers which harden by reaction with water,) C is a “carbonatable” clinker, (i.e. one which hardens by reaction with CO{sub 2} gas) and D can fall into both categories.

36 MATERIALS SCIENCE↗

Effect of the hydration temperature on the microstructure of Class G cement: C-S-H composition and density

Curing temperature has a significant influence on cement paste microstructure and the properties of its principal hydrate C-S-H. In this paper, the effect of the hydration temperature in the range of 7 °C to 90 °C on the microstructure of a class G oil-well cement is studied. This is done by combining various experimental methods, including X-ray diffraction associated with the Rietveld analysis, thermo-gravimetric analysis, mercury intrusion porosimetry and porosity evaluation by drying. The experimental results show an increase of the capillary porosity and a decrease of the gel porosity by increasing the hydration temperature. This is attributed to a decrease of the C-S-H intrinsic porosity and a corresponding increase of the C-S-H density for higher curing temperatures. The experimental results are used in a simple analysis method to evaluate the density of C-S-H, as well as its C/S ratio and H/S ratio in dry and saturated conditions. The evaluated C-S-H density varies from 1.88 g/cm{sup 3} at 7 °C to 2.10 g/cm{sup 3} at 90 °C. The results also show a decrease of molar C/S ratio with increasing hydration temperature from 1.93 at 7 °C to 1.71 at 90 °C and of the H/S ratio from 5.1 at 7 °C to 2.66 at 90 °C.

36 MATERIALS SCIENCE↗

Understanding the interacted mechanism between carbonation and chloride aerosol attack in ordinary Portland cement concrete

An experimental study is carried out with the aim to understand the interacted mechanism between carbonation and chloride aerosol attack in ordinary Portland cement (OPC) concrete. Effects of carbonation on the chloride profile, the chloride binding capacity and the chloride diffusion coefficient are evaluated. Besides, effect of chloride aerosol attack on the carbonation rate is investigated. Concrete specimens with three water-to-cement ratios (0.38, 0.47 and 0.53) are fabricated in this work. Tested results demonstrate that carbonation remarkably affects the chloride profile, reduces the chloride binding capacity, and also accelerates the rate of chloride ion diffusion of concrete. Besides, the presence of chloride aerosol can lead to lower the carbonation depth and increase the pH value of carbonated concrete. Microscopic properties such as morphology, porosity, and pore size distribution for the contaminated concretes are explored by scanning electron microscope and mercury intrusion porosimetry, which provide strong evidence to these research findings.

36 MATERIALS SCIENCE↗

Effect of pulverized fuel ash and CO{sub 2} curing on the water resistance of magnesium oxychloride cement (MOC)

This paper presents a study on the use of pulverized fuel ash (PFA) to improve the water resistance of magnesium oxychloride cement (MOC). Strength retention coefficients and volume stability were tested to evaluate the water resistance of MOC, in which the addition of PFA resulted in a remarkable improvement. The characterization of hydration products before and after water immersion was carried out using quantitative X-ray diffraction (QXRD), thermogravimetric (TG), Fourier-transformed infrared spectroscopy (FTIR) and scanning electron microscope (SEM). With the Q-XRD analysis, it was shown that the addition of PFA could result in the great increase of the amount of amorphous phase during air curing. This amorphous gel was identified as a mixture of magnesium-chloride-silicate-hydrate gel (M-Cl-S-H gel) and magnesium-chloride-hydrate gel (M-Cl-H gel) by elemental mapping scanning. It suggested that PFA could not only react with MOC to form M-Cl-S-H gel, but also change the morphology of magnesium oxychloride. The generation of insoluble M-Cl-S-H gel and M-Cl-H gel and densification of the microstructure contributed to the improvement of the water resistance of MOC. The MOC mortar expanded during air curing due to the hydration of excess MgO. Water immersion led to more expansion of MOC mortar as a result of the continuously hydration of excess MgO and the formation of Mg(OH){sub 2}. Adding PFA could increase the expansion of MOC mortar during air curing, which may because the amorphous gel could remain more water and benefit to the hydration of MgO. While, the addition of PFA could decrease the expansion of cement mortar during water immersion perhaps due to the reduction of the content of excess MgO and the insoluble amorphous-gel-layer that protect the MgO from hydration. Moreover, CO{sub 2} curing could further improve the performance of the PFA-blended MOC due to the formation of a higher content of amorphous gel.

36 MATERIALS SCIENCE↗

Influence of limestone on the hydration of ternary slag cements

The hydration kinetics, microstructure and pore solution composition of ternary slag-limestone cement have been investigated. Commercial CEM I 52.5 R was blended with slag and limestone; maintaining a clinker to SCM ratio of 50:50 with up to 20% slag replaced by limestone. The sulphate content was maintained at 3% in all composite systems. Hydration was followed by a combination of isothermal calorimetry, chemical shrinkage, scanning electron microscopy, and thermogravimetric analysis. The hydration of slag was also followed by SEM image analysis and the QXRD/PONKCS method. The accuracy of the calibrated PONKCS phase was assessed on slag and corundum mixes of varying ratios, at different water/solid ratios. Thus, the method was used to analyse hydrated cement without dehydrating the specimens. The results show that the presence of limestone enhanced both clinker and slag hydration. The pore volume and pore solution chemistry were further examined to clarify the synergistic effects. The nucleation effects account for enhanced clinker hydration while the space available for hydrate growth plus the lowering of the aluminium concentration in the pore solution led to the improved slag hydration.

36 MATERIALS SCIENCE↗

Mechanical properties and microscale changes of geopolymer concrete and Portland cement concrete containing micro-encapsulated phase change materials

The effect of micro-encapsulated phase change materials (MPCM) in solid and liquid states on the mechanical properties and microstructure of geopolymer and Portland cement concretes is investigated. Geopolymer concrete (GPC) and Portland cement concrete (PCC) containing different amounts of MPCM were prepared and cured at both 20 °C and 40 °C. The results revealed that the compressive strength of both GPC and PCC decreases with the addition of MPCM. Whether the PCM is in solid (20 °C) or liquid (40 °C) state did not significantly affect the mechanical properties of GPC, while melting the PCM was found to reduce the strength of PCC. X-ray tomography imaging was utilized to examine the effect of MPCM on the porosity of the samples. SEM imaging reveals that air gaps are formed between the microcapsules and the surrounding concrete matrix.

36 MATERIALS SCIENCE↗

Education for sustainable use of cement based materials

Structural design and application have always been linked to the compressive strength of concrete as the main relevant criterion. This was justifiable in the past, where concrete consisted of water, ordinary Portland cement and aggregates, but this concept is no longer relevant for modern and more sustainable cement and concrete. Despite these new developments, existing standards, guidelines and academic curricula have not been much updated and are still used worldwide. There is a need to change this situation by proper education of the users. }This overview describes the challenges that arise at a user level from the higher complexity of modern concrete, and defines needs and requirements for enhanced applicability of sustainable concrete concepts. Furthermore, recommendations are given on how better concrete practice can be communicated to all the involved parties, from civil and design engineers to constructors and site-appliers on the construction site.

36 MATERIALS SCIENCE↗

Micro- and nano-structural evolutions in white Portland cement/pulverized fuel ash cement pastes due to deionized-water leaching

Thin slices of white Portland cement-low calcium pulverized fuel ash (pfa) blended cement pastes containing 30 or 50% pfa were leached progressively in de-ionized water. The paste with 50% pfa was aged 13 years prior to leaching and those with 30% pfa were aged 1 and 13 years. Pastes were leached for up to 75 days and were characterized using thermal analysis, X-ray diffraction, analytical scanning and transmission electron microscopy, and solid-state nuclear magnetic resonance spectroscopy. Leaching affected the pastes in the following sequence: (i) crystals of Ca(OH){sub 2} large enough to be resolved by backscattered electron imaging were removed completely prior to any effect on C-A-S-H; (ii) the Ca/Si ratio of C-A-S-H reduced from ≈ 1.4 to ≈ 1.0 whilst the aluminosilicate structure was unaffected; (iii) further reduction in the Ca/Si ratio of C-A-S-H was accompanied by lengthening of the aluminosilicate chains; (iv) the Ca/Si ratio of C-A-S-H reduced ultimately to ≈ 0.6.

36 MATERIALS SCIENCE↗

Pore-size resolved water vapor adsorption kinetics of white cement mortars as viewed from proton NMR relaxation

The dynamic pore structure of partially saturated cement-based material is rather essential to quantify its mass transport and many other properties. To clarify the influence of water removal and re-entry, the low-field nuclear magnetic resonance technique is employed to characterize the pore structure of two white cement mortars during isopropanol exchange and water vapor adsorption kinetics. It is found that, after isopropanol replacement the pore structures of mortars become remarkably coarsen due to the significant collapse of C-S-H interlayer pores, which are only partly reversible at water re-saturation. Consistently, water vapor adsorption is not a simple progressively filling process from finer to coarser pores, but accompanied by continuous expansion of C-S-H gel adsorbing water in priority. Furthermore, the irrecoverable contraction of C-S-H gel is the physical root of irreversible shrinkage. The smaller BET surface area using nitrogen than water is also attributed to the collapse of interlayer pores after drying.

36 MATERIALS SCIENCE↗

Unveiling micro-chemo-mechanical properties of C–(A)–S–H and other phases in blended-cement pastes

Current demand for novel highly sustainable concrete urges improving the links between chemical and mechanical effects of supplementary cementitious materials (SCMs) on the microstructure of blended-cement pastes. In this work, coupled NanoIndentation and Quantitative Energy Dispersion Spectroscopy (NI-QEDS) was applied to disclose chemo-mechanical properties of microstructure phases in systems incorporating typical dosages of fly ash, slag, metakaolin, or glass powder. For a fixed water-to-binder ratio of 0.4, the C–(A)–S–H chemistry was significantly affected by the SCMs, while its average mechanical properties varied within the limited ranges M ≈ 25–27 GPa, H ≈ 0.7–0.8 GPa and C ≈ 180–230 GPa. The SCMs further changed the arrangement of anhydrous phases and minor hydrates embedded in the C–(A)–S–H matrix, which were also characterized (e.g., Portlandite, AFm such as carboaluminates, or an hydrotalcite-like phase). Finally, engineering properties of blended-cement matrices requires tailoring both the intermix of hydrates and the rigid anhydrous SCM inclusions.

36 MATERIALS SCIENCE↗

Sr immobilization in irradiated Portland cement paste exposed to carbonation

Cement based materials are widely used as binding matrices for radionuclides in low and intermediate level waste management applications. We studied the effect of irradiation and carbonation under atmospheric condition on the leaching of Sr from Portland cement paste. Samples were exposed to gamma irradiation or subjected to thermal treatment under either inert or atmospheric conditions. Leaching tests were performed and supplemented by post-leaching characterization including local chemical analysis (LA-ICPMS) crystallographic analysis (XRD), and EPMA imaging. The combination of these methods enabled us to link between the crystallography, texture and composition of the treated samples and their ability to retain Sr ions. Results show that carbonation was the main factor determining the retention of Sr ions, whereas irradiation did not have a significant effect. Moreover, carbonation has a positive effect on the retention of Sr ions in the matrix with the formation of a carbonated zone.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Impact of gamma-ray irradiation on hardened white Portland cement pastes exposed to atmosphere

Samples of matured hardened cement paste were exposed to an environment with gamma-ray irradiation, which induces a natural carbonation process. After a dose of approximately 5 x 10{sup 4} kGy, the physical properties, microstructure, and phase composition of the irradiated hardened cement paste samples are compared with those of reference samples exposed to an identical environment without gamma-ray irradiation. Experiments confirm that aragonite and vaterite are preferentially formed under irradiation and that the bending strength is dramatically increased after gamma-ray irradiation. Based on field-emission scanning electron microscopy observations, X-ray scattering profiles, and water vapor sorption isotherm data, it is concluded that vaterite formed on C–S–H plays a role in strengthening the structure of C–S–H via pseudomorphs.

36 MATERIALS SCIENCE↗

Influence of the w/c ratio on the hydration process of a magnesium phosphate cement and on its retardation by boric acid

Magnesium potassium phosphate cements (MKPCs) are prepared using calcined magnesia (MgO) and an acidic solution of potassium dihydrogen phosphate (KH{sub 2}PO{sub 4}). Their fast setting and high heat of hydration can be problematic when large volumes of materials are produced. Boric acid (B(OH){sub 3}) is thus commonly added as a set retarder. This work investigates MKPC hydration in paste (water-to-cement ratio w/c = 1) and its retardation by B(OH){sub 3}. The precipitation of K-struvite (MgKPO{sub 4}·6H{sub 2}O) is preceded by that of phosphorösslerite (MgHPO{sub 4}·7H{sub 2}O) and Mg{sub 2}KH(PO{sub 4}){sub 2}·15H{sub 2}O. Cattiite (Mg{sub 3}(PO{sub 4}){sub 2}·22H{sub 2}O), an end-product in diluted suspension (w/c = 100), is not observed. B(OH){sub 3} slows down the formation of hydrates in two ways: (i) by stabilizing in solution the cations that outbalance the negative charges of the polyborates formed at pH above 6, and (ii) through the precipitation of an amorphous mineral containing borate and orthophosphate. The first process occurs both in diluted suspensions and pastes, the second is specific to pastes.

36 MATERIALS SCIENCE↗

Understanding the setting and hardening process of wollastonite-based brushite cement. Part 2: Influence of the boron and aluminum concentrations in the mixing solution

The mixing solution of wollastonite-based brushite cement is a phosphoric acid solution containing metallic cations and borax. This work complements a previous study devoted to the influence of the H{sub 3}PO{sub 4} concentration, Ca/P and liquid-to-solid (l/s) ratios on the setting and hardening process of the binder by providing new insight into the role of aluminum and boron. Boron retards the setting and decreases the heat released during the process. It also contributes to reduce the macroporosity of the hardened material but yields to poor compressive strength. With aluminum in the mixing solution, the mechanical properties are greatly improved thanks to the precipitation of an amorphous aluminophosphate which increases the density of the cement matrix. But aluminum alone leads to fast setting. A joint addition of boron and aluminum to the mixing solution makes it possible to get a material with optimized properties both in fresh and hardened states.

36 MATERIALS SCIENCE↗

Prediction of moisture transfer in cement-based materials: Use of a porous network model to access transfer parameters

Knowing the water transport phenomena is fundamental for understanding the durability of cement-based materials. The moisture content within cementitious materials is of primary importance because it has a direct influence on mechanical (shrinkage, creep) and chemical (penetration of aggressive agents) degradation. Many models based on the determination of the transfer properties of the material under study already exist but require fitting of the parameters to find the experimental kinetics. Transfer parameters are generally estimated from the empirical approaches developed for soils by Van Genuchten and the water vapour diffusion reduction factor is often calculated via Millington's semi-empirical model. In this paper, we make a proposal to improve the prediction of moisture transfer, through mechanisms such as drying, capillary imbibition and water vapour permeability in cement-based materials, by using a porous network model to access the transfer parameters.

36 MATERIALS SCIENCE↗

Mineralogical and microstructural alterations in a portland cement paste after an accelerated decalcification process

Cement paste leaching and concomitant decalcification is a common cause of concrete structure deterioration. Such alterations entail microstructural changes that condition concrete durability. This study analysed those changes in cement pastes exposed to accelerated decalcification, layer-by-layer, from the surface in contact with the leaching agent, 6 M NH{sub 4}NO{sub 3,} to the unaltered area. The microstructural changes were analysed with BSEM, MIP and BET whilst the mineralogical and nanostructural alterations in each layer were assessed with XRD, FTIR, {sup 29}Si and {sup 27}Al MAS NMR and BSD. Decalcification affected not only portlandite and CSH gel, but also the anhydrous clinker and ettringite, inducing major micro- and nano-structural changes, particularly in the two layers closest to the leaching agent. CSH gel decalcification was more intense in the outer layers where long chain gels co-existed with silicon rich gels. BDS, in turn, revealed differences between the amount of bound water in the surface interfacing with the leaching agent and in the leaching front. More specifically, larger numbers of water molecules were tightly bound to silanol groups in the outer, whereas hydroxyl group distribution was more orderly in the inner layers.

36 MATERIALS SCIENCE↗

Effect of a novel starch-based temperature rise inhibitor on cement hydration and microstructure development: The second peak study

Temperature rise inhibitor (TRI) modifies the exothermic process of cement hydration at early age and mitigates the buildup of cumulative heat, which sheds new light on solving the thermal cracking issue. After the main hydration peak, a broader “second peak” appears and brings the cumulative heat back to normal level within 7 days (for additions less than 0.15%). This study shows that the “second peak” can be attributed, almost exclusively, to C{sub 3}S hydration while triggered by C{sub 3}A hydration. In a pure C{sub 3}S system, the heat flow is depressed by TRI during the main hydration peak but never recovers after. In a monophase system composed of C{sub 3}S, C{sub 3}A and gypsum or a real cement paste, the ongoing precipitation of ettringite helps to pump out TRI polymer from the pore solution and eliminate the restriction on C-S-H nucleation. Afterwards, the precipitation of C-S-H accelerates again to form the “second peak”.

36 MATERIALS SCIENCE↗