Results for “AM-1” — Page 22

NASA NTRSDate not supplied

Integral Channel Nozzles and Heat Exchangers using Additive Manufacturing Directed Energy Deposition NASA HR-1 Alloy

Heat exchangers for use in propulsion applications are very critical components because they must be efficient, compact and light and often operate with working fluids at extreme temperatures or pressures or both. Various components and systems use heat exchangers such as combustion chambers of gas turbines and internal combustion engines, fuel cells (air supply and thermal management), electric batteries (thermal management), evaporators and recuperators of waste-heat-to-power systems, and rocket engines. Even if the results are more generally applicable, the heat exchangers applications to which this study is more closely related are regeneratively cooled rocket nozzles and chambers, and repressurization systems for the launch vehicles. These components are often thin-walled and contain pressurized fluids, like propellants at cryogenic or elevated temperatures. Given that the environments that these propulsion components must endure are challenging, the manufacturing to meet these specifications often require long lead times due to specialty processes and unique tooling associated with the combined thin-wall integral channel and large-scale structures. Additive manufacturing (AM) offers programmatic advantages for reduction in processing time and cost in addition to various technical advantages, including the possibility to achieve enhanced hardware complexity targeted to superior performance, part consolidation, and the capability of processing of novel alloys. While AM is already being utilized for heat exchanger components in propulsion applications, almost all these AM components are made by means of Laser Powder Bed Fusion (L-PBF). L-PBF allows for fine features but is rather limited with respect to the overall size of the components that can be manufactured. Recent developments are maturing the Laser Powder Directed Energy Deposition (LP-DED) process which may be used, for example, to make integral channel thin-wall regeneratively-cooled rocket nozzles with diameters greater than 1 m. This paper highlights some integral channel heat exchanger demonstrator hardware applications of LP-DED, as well as the characterization of this process in combination with the use of the NASA HR-1 alloy. To properly utilize LP-DED for heat exchanger manufacturing, various aspects are being characterized such as geometry limitations, measurement of surface texture and geometric angled surfaces, surface enhancements for internal channels, and material evaluation. NASA HR-1 (FeNi-Cr) is a high strength hydrogen resistant superalloy developed for use in aerospace applications, such as heat exchangers. Some aspects and considerations about the design of heat exchangers are summarized together with data relevant to LP-DED manufacturing in combination with the NASA HR-1 alloy. Microchannels were successful deposited down to 2.54 mm and 1 mm wall thickness, wall angles of 30°, both with high reproducibility. It was also found that the areal surface roughness is highly dependent on the size of the powder feedstock used for deposition. The characterization of these LP-DED features is critical for fluid flow and heat transfer predictions as it can be exploited to enhance heat transfer at the cost of increased pressure drop.

Additive Manufacturing↗

NASA NTRSDate not supplied

Shields-1 Dosimetry Measurements in Polar Low Earth Orbit

Shields-1, NORAD ID 43850, has been operating in polar low earth orbit since December 2018 at 85 degrees inclination and an initial altitude of 500 kilometers, beginning in solar minimum activity. It launched with the NASA CubeSat Launch Initiative (CSLI) ELaNaXIX mission. Shields-1 has 8 Teledyne dosimeters on board behind different shielding thicknesses. It is a technology demonstration of an atomic number (Z)-grade shielded electronics enclosure, 3 Z-grade shielding samples baselined with 4 aluminum samples having dosimeters behind each sample and inside the electronics enclosure. In addition to the technology demonstration, Shields-1 has been providing scientific dosimetry of energetic particles in the polar low earth orbit space radiation environment.

Shields-1↗

NASA NTRSDate not supplied

Integral Channel Nozzles and Heat Exchangers using Additive Manufacturing Directed Energy Deposition NASA HR-1 Alloy

Heat exchangers for use in propulsion applications are very critical components because they must be efficient, compact and light and often operate with working fluids at extreme temperatures or pressures or both. Various components and systems use heat exchangers such as combustion chambers of gas turbines and internal combustion engines, fuel cells (air supply and thermal management), electric batteries (thermal management), evaporators and recuperators of waste-heat-to-power systems, and rocket engines. Even if the results are more generally applicable, the heat exchangers applications to which this study is more closely related are regeneratively cooled rocket nozzles and chambers, and repressurization systems for the launch vehicles. These components are often thin-walled and contain pressurized fluids, like propellants at cryogenic or elevated temperatures. Given that the environments that these propulsion components must endure are challenging, the manufacturing to meet these specifications often require long lead times due to specialty processes and unique tooling associated with the combined thin-wall integral channel and large-scale structures. Additive manufacturing (AM) offers programmatic advantages for reduction in processing time and cost in addition to various technical advantages, including the possibility to achieve enhanced hardware complexity targeted to superior performance, part consolidation, and the capability of processing of novel alloys. While AM is already being utilized for heat exchanger components in propulsion applications, almost all these AM components are made by means of Laser Powder Bed Fusion (L-PBF). L-PBF allows for fine features but is rather limited with respect to the overall size of the components that can be manufactured. Recent developments are maturing the Laser Powder Directed Energy Deposition (LP-DED) process which may be used, for example, to make integral channel thin-wall regeneratively-cooled rocket nozzles with diameters greater than 1 m. This paper highlights some integral channel heat exchanger demonstrator hardware applications of LP-DED, as well as the characterization of this process in combination with the use of the NASA HR-1 alloy. To properly utilize LP-DED for heat exchanger manufacturing, various aspects are being characterized such as geometry limitations, measurement of surface texture and geometric angled surfaces, surface enhancements for internal channels, and material evaluation. NASA HR-1 (FeNi-Cr) is a high strength hydrogen resistant superalloy developed for use in aerospace applications, such as heat exchangers. Some aspects and considerations about the design of heat exchangers are summarized together with data relevant to LP-DED manufacturing in combination with the NASA HR-1 alloy. Microchannels were successful deposited down to 2.54 mm and 1 mm wall thickness, wall angles of 30°, both with high reproducibility. It was also found that the areal surface roughness is highly dependent on the size of the powder feedstock used for deposition. The characterization of these LP-DED features is critical for fluid flow and heat transfer predictions as it can be exploited to enhance heat transfer at the cost of increased pressure drop.

additive manufacturing↗

NASA NTRS2022

Using Desis and EO-1 Hyperion Reflectance Time Series for the Assessment of Vegetation Traits and Gross Primary Production (GPP)

This study evaluates the potential of the DLR Earth Sensing Imaging Spectrometer (DESIS) visible through near-infrared (VNIR) surface reflectance to augment the EO-1 Hyperion full spectrum (400-2400 nm) reflectance collection over vegetated flux sites to extend the reflectance time series up to the present. We compared DESIS and Hyperion surface reflectance magnitude and variability at a pseudo-invariant site (PICS) and a vegetated flux site (VFS). VNIR reflectance magnitudes between the two sensors did not significantly differ at the PICS. However, DESIS variability was higher, likely due to differences in the data acquisition time and observation geometry. Using empirical and biophysical models, both DESIS and Hyperion datasets captured the seasonal variations in gross primary production (GPP) and canopy bio-physical parameters such as chlorophyll content, leaf area index (LAI), and senescent material at the VFS. Differences in the magnitudes of the bio-physical parameters were observed, likely due to the differences in the sensors spectral range and resolution. Using VNIR reflectance from EO-1 Hyperion with DESIS convolved to Hyperion spectral resolution to estimate canopy chlorophyll and GPP, we demonstrate that combining historic and current space-based reflectance data in a common multi-sensor approach is feasible. This is of importance for extending the reflectance record established with EO-1 Hyperion to provide continuity with the current orbital instruments (e.g., DESIS/ISS, PRISMA/ASI) and the forthcoming NASA Surface Biology and Geology (SBG), ESA CHIME and DLR EnMAP satellite missions, which is of key importance for comparisons of current and past trends in the seasonal dynamics of vegetation traits and photosynthetic function.

DESIS↗

NASA NTRS2023

Development of Directed Energy Deposited NASA HR-1 to Optimize Properties for Liquid Rocket Engine Applications

Metal additive manufacturing (AM) processes have been demonstrated to be effective at reducing costs and lead times associated with fabrication of complex propulsion component designs. Laser powder directed energy deposition (LP-DED) is a metal AM technology that has effectively been used to produce a variety of parts for liquid rocket engine applications. The LP-DED technology has enabled new designs and materials for these applications. The National Aeronautics and Space Administration (NASA) has identified the need to develop and advance new materials in unique engine applications such as hydrogen environments. One such metal alloy being developed for these applications is NASA HR-1. A high-strength Fe-Ni based superalloy, NASA HR-1 was designed to resist high pressure hydrogen environment embrittlement, oxidation, and corrosion. Enabled by LP-DED, NASA HR-1 has completed build and heat treatment optimization, characterization, mechanical and thermophysical testing, and hot-fire testing to demonstrate its capability as an alloy used in liquid rocket engine applications. The evolution of the alloy through material characterization analysis and mechanical testing results from development and optimization efforts will be presented.

additive manufacturing↗

NASA NTRSDate not supplied

Parameter, Post-Processing Sensitivities, and Qualification Approach of Laser Powder Bed Fusion Hydrogen Resistant Alloy NASA HR-1

Metal additive manufacturing (AM) processes are being used to enable economical manufacturing of legacy alloys as well as advancing new alloys. Laser powder bed fusion (L-PBF) is a metal AM process that has high maturity and being used to produce a variety of parts for space applications including complex propulsion components. The National Aeronautics and Space Administration (NASA) has identified the need to develop and advance new materials in unique space applications such as high-pressure hydrogen environments. NASA HR-1 is a high strength Fe-Ni based superalloy designed to resist high pressure hydrogen environment embrittlement (HEE), oxidation, and corrosion that has been successfully adapted to laser powder directed energy deposition (LP-DED). Insights gained from the NASA HR-1 development for LP-DED have guided the development process for L-PBF. However, adapting NASA HR-1 to L-PBF posed new challenges due to the distinct differences between the additive manufacturing processes. During parameter development, sensitivities were observed in post-processing that necessitated additional optimization of heat treatments. Additionally, the variations in thickness and how it influenced the microstructural response during heat treatment was characterized. Understanding these sensitivities is important to qualification of the material in a L-PBF machine. This ensures that the microstructures and properties of the material maintain consistency in production. This presentation will cover parameter development along with post-processing challenges and solutions will be discussed in addition to key material properties as it pertains to application performance and qualification per NASA-STD-6030. Improvements made by developing a derivative alloy, NASA HR-2, will be highlighted through preliminary small scale parameter development, material characterization, and initial property testing.

NASA HR-1↗

NASA NTRS1972

The usefullness of ERTS-1 and supporting aircraft data for monitoring plant development in rangeland environments

The author has identified the following significant results. Preliminary analysis of ERTS-1 MSS imagery of annual and perennial rangeland in California yields the following observations: (1) Sufficient geomorphological detail can be resolved to differentiate upland and bottomland range sites in the foothill range areas. (2) Dry and green meadowland can be differentiated on MSS band 5. (3) Color composites prepared by NASA-Goddard were useful for locating perennial rangeland with varying amounts of herbaceous ground cover. (4) The ERTS-1 images received and interpreted cover nearly 50% of the state of California and show nearly two-thirds of the annual grassland type. (5) Satellite imagery obtained during the late summer season should be optimum for differentiating grassland from brushland and forested land. (6) The ERTS-1 imagery clearly shows areas which at one time were part of the annual grassland but which are now used for dry land farming (cropping of cereal grains). Similarly, the imagery show areas which have been converted from brushland to grassland.

Carneggie, D. M.↗

NASA NTRS1972

An evaluation of ERTS-1 imagery for mapping of major earth fractures and related features

The author has identified the following significant results. Fractures of regional extent in the Wind River Mountains of Wyoming were mapped from ERTS-1 imagery. Most previously mapped fractures were confirmed by the ERTS-1 image study, and many new fractures were discovered. In one area, the ERTS-1 imagery appeared to give superior results to ground studies.

Parker, R. B.↗

NASA NTRS1972

Automated thematic mapping and change detection of ERTS-1 images

The author has identified the following significant results. An ERTS-1 image was compared to aircraft photography and maps of an area near Brownsville, Texas. In the coastal region of Cameron County, natural and cultural detail were identified in the ERTS-1 image. In Hidalgo County, ground truth was located on the ERTS-1 image. Haze and 50% cloud cover over Hidalgo County reduced the usefulness of multispectral techniques for recognizing crops.

Gramenopoulos, N.↗

NASA NTRS1973

Recognition of the geologic framework of porphyry deposits on ERTS-1 imagery

The author has identified the following significant results. Preliminary analysis of a mosaic composing 20 individual ERTS-1 frames that covers most of Nevada and western Utah reveals both new and old structural features. Three separate provinces, the Basin and Range, the southern extension of the Columbia River Plateau volcanics, and the western edge of the Colorado Plateau are easily distinguishable. A west-northwest cross or transverse structural trend, the Las Vegas Shear zone, is present in the region running from the Sierra Nevada to Lake Mead. The Sevier, Hurricane and Grand Wash faults that define the Wasateh-Jerome structural zone, can be traced further on the ERTS-1 imagery than on existing tectonic maps. By use of a stereo viewer on the side-lap coverage of ERTS-1 imagery, it is possible in some instances to determine the direction of sedimentary beds, enabling anticlines and synclines to be mapped. Other geologic features, faults, direction of throw on faults, recent basalt flow contacts with older rhyolitic tuffs, volcanic cones, and subsidences can also be mapped.

Wilson, J. C.↗

NASA NTRS1973

Application of ERTS-1 imagery to state wide land information system in Minnesota

The author has identified the following significant results. To update and refine existing state-wide land resource information systems, the Minnesota State Planning Agency is assessing the feasibility of extracting resource information from ERTS-1 imagery. Work has centered on a comparative analysis of Minnesota Land Management Information System (MLMIS) and ERTS-1 land use classes. The associated problems of determining appropriate data cell size and optimal seasonal timing have also been addressed. Using ERTS-1 images, dominant land use is classified as follows: urban, forest, agriculture, extractive, transportation, water, and wetlands. Preliminary analysis suggests that with appropriate changes in operational definitions these general classes can be further refined for the benefit of MLMIS users. Additional detail appears most feasible extractive classes.

Sizer, J. E.↗

NASA NTRS1972

Tidal perturbations on the orbits of GEOS-1 and GEOS-2

Analysis of the luni-solar tidal perturbations of the inclination of GEOS-1 (1965-89A) and GEOS-2 (1968-002A) yielded the values k2 = 0.22 (sigma = 0.02) and 0.31 (sigma = 0.01) respectively for the second degree Love number. For GEOS-1 a new, purely numerical method involving osculating elements was employed. For GEOS-2 it was necessary to analyze the variations of the mean elements because of the very long period (450d) of the dominant solar tidal perturbation. An additional analysis of the variation of the mean elements of GEOS-1 confirmed the value of k2 obtained from the osculating elements.

Douglas, B. C.↗

NASA NTRS1973

Mapping southern Atlantic coastal marshland, South Carolina-Georgia, using ERTS-1 imagery

The author has identified the following significant results. Southeastern coastal marshes are among the most extensive and productive in the United States. A relatively low cost, moderately accurate method is needed to map these areas for management and protection. Ground based and low altitude aircraft methods for mapping are time consuming and quite expensive. The launch of NASA's ERTS-1 has provided an opportunity to test the feasibility of mapping wetlands using small scale imagery. The test site selected was an area from the South Carolina border to Saint Catherine's Island, Georgia. Results of the investigation indicate that the following may be ascertained from ERTS-1 imagery: (1) upper wetland boundary; (2) drainage pattern in the wetland; (3) plant communities such as Spartina alterniflora, Spartina patens, Juncus roemerianus; (4) ditching activities associated with agriculture; (5) lagooning for water-side home development. Conclusions are that ERTS-1 will be an excellent tool for many types of coastal wetland mapping.

Anderson, R. R.↗

NASA NTRS1973

Automated thematic mapping and change detection of ERTS-1 images, part A

The author has identified the following significant results. Automatic and accurate image processing techniques are essential to full utilization of ERTS-1 photography. In pursuit of this, terrain types in the ERTS-1 photography will be classified by spatial signatures. Diffraction patterns from selected ERTS-1 images have been developed optically and are being analyzed to identify unique signatures for various terrain types. Spatial signatures have been definitely identified for cultivated land and certain urban areas. A Fourier plane mask has been developed that greatly facilitates the analysis of the diffraction patterns.

Gramenopoulos, N.↗

NASA NTRS1973

Application of ERTS-1 data to the protection and management of New Jersey's coastal environment

The author has identified the following significant results. This catalogue was prepared as a part of the joint ERTS-1 New Jersey coastal mapping experiment. First look analysis of ERTS-1 images indicates that numerous coastal oceanographic patterns can be mapped on a sequential basis using ERTS-1 images. Analysis of imagery indicates a predominant southwesterly drift of dumped wasted in the surface waters. Initial analysis of imagery indicates that the effects of tidal flushing of New York harbor extend as far south as Long Branch, New Jersey. Analysis of imagery from 3 September, 1972, indicates a wide band of turbid water extending several miles offshore around Barnegat Inlet. First look analysis of imagery from 10 October, 1972, illustrates the increased reflectance of turbid waters within the bays, sounds, and thoroughfares behind the barrier islands in the southern New Jersey shore area. The estuarine waters emanating from both Brigantine and Absecon Inlets are very turbid relative to the waters further offshore and to the north and south. The tidal prism appears to be quite large but the movement of water once outside the inlets is not very rapid. The waters are not moving away from the coastline but rather along the coast.

Yunghans, R. S.↗

NASA NTRS1973

Application of ecological, geological and oceanographic ERTS-1 imagery to Delaware's coastal resources planning

The author has identified the following significant results. Coastal vegetation species appearing in the ERTS-1 images taken of Delaware Bay have been correlated with ground truth vegetation maps and imagery obtained from high altitude overflights. Multispectral analysis of the high altitude photographs indicated that four major vegetation communities could be clearly discriminated from 60,000 feet altitude including: (1) salt marsh cord grass; (2) salt marsh hay and spike grass; (3) reed grass; and (4) high tide bush and sea myrtle. In addition, human impact can be detected in the form of fresh water impoundments built to attract water fowl, dredge-fill operations and other alterations of the coastal environment. Overlay maps matching the USGS topographic map size of 1:24,000 have been prepared showing the four wetland vegetation communities, fresh water impoundments, and alteration of wetlands by mosquito control ditching and dredge-fill operations. Using these maps, ERTS-1 images were examined by human interpreters and automated multispectral analyzers. Major plant communities of (1) Spartina alterniflora, (2) Spartina patens and Distichlis spicata, and (3) Iva frutescens and Baccharis halimifolia can be distinguished from each other and from surrounding uplands in ERTS-1 scanner bands 6 and 7.

Klemas, V.↗

NASA NTRS1973

SCO X-1: Origin of the radio and hard X-ray emissions

The consequences of models for the central radio source and the hard X-ray ( 30 keV) emitting region in Sco X-1 are examined. It was found that the radio emission could result from noncoherent synchrotron radiation and that the X-rays may be produced by bremsstrahlung. It is shown that both mechanisms require a mass outflow from Sco X-1. The radio source is located at r approximately 3x10 to the 12th power cm from the center of the star, and its linear dimensions do not exceed 3x10 to the 13th power cm. The magnetic field in the radio source is on the order of 1 gauss. If the hard X-rays are produced by thermal bremsstrahlung, their source is located at 10 to the 9th power approximately r approximately 5x10 to the 9th power cm, the temperature is 2x10 to the 9th power K, and the emission measure is 2x10 to the 56th power/cu cm. This hot plasma loses energy inward by conduction and outward by supersonic expansion. The rates of energy loss for both processes are about 10 to the 36th power erg/s, comparable to the total luminosity of Sco X-1.

Ramaty, R.↗

NASA NTRS1973

Editing ERTS-1 data to exclude land aids cluster analysis of water targets

The author has identified the following significant results. It has been determined that an increase in the number of spectrally distinct coastal water types is achieved when data values over the adjacent land areas are excluded from the processing routine. This finding resulted from an automatic clustering analysis of ERTS-1 system corrected MSS scene 1002-18134 of 25 July 1972 over Monterey Bay, California. When the entire study area data set was submitted to the clustering only two distinct water classes were extracted. However, when the land area data points were removed from the data set and resubmitted to the clustering routine, four distinct groupings of water features were identified. Additionally, unlike the previous separation, the four types could be correlated to features observable in the associated ERTS-1 imagery. This exercise demonstrates that by proper selection of data submitted to the processing routine, based upon the specific application of study, additional information may be extracted from the ERTS-1 MSS data.

Erb, R. B.↗