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At least 379 records · Page 21

A review of high-speed, convective, heat-transfer computation methods

The objective is to provide useful engineering formulations and to instill a modest degree of physical understanding of the phenomena governing convective aerodynamic heating at high flight speeds. Some physical insight is not only essential to the application of the information presented here, but also to the effective use of computer codes which may be available to the reader. Given first is a discussion of cold-wall, laminar boundary layer heating. A brief presentation of the complex boundary layer transition phenomenon follows. Next, cold-wall turbulent boundary layer heating is discussed. This topic is followed by a brief coverage of separated flow-region and shock-interaction heating. A review of heat protection methods follows, including the influence of mass addition on laminar and turbulent boundary layers. Next is a discussion of finite-difference computer codes and a comparison of some results from these codes. An extensive list of references is also provided from sources such as the various AIAA journals and NASA reports which are available in the open literature.

Tauber, Michael E.↗

Composite multilayer insulations for thermal protection of aerospace vehicles

Composite flexible multilayer insulation systems (MLI), consisting of alternating layers of metal foil and scrim cloth or insulation quilted together using ceramic thread, were evaluated for thermal performance and compared with a silica fibrous (baseline) insulation system. The systems studied included: (1) alternating layers of aluminoborosilicate (ABS) scrim cloth and stainless steel foil, with silica, ABS, or alumina insulation; (2) alternating layers of scrim cloth and aluminum foil, with silica or ABS insulation; (3) alternating layers of aluminum foil and silica or ABS insulation; and (4) alternating layers of aluminum-coated polyimide placed on the bottom of the silica insulation. The MLIs containing aluminum were the most efficient, measuring as little as half the backface temperature increase of the baseline system.

Kourtides, Demetrius A.↗

Boundary Layer Stability and Transition in a Chemically Reacting Martian Atmosphere Using LASTRAC

The Thermal Protection System (TPS) is a significant portion of the mass of reentry vehicles, planetary probes, and Martian entry vehicles. Reducing this mass has benefits in terms of decreased fuel requirements and increased payload; however, due to the high risk and uncertainty, the TPS or heat shields are designed conservatively by assuming fully turbulent flow. Laminar flow results in reduced heat flux, and improved transition prediction has the potential to reduce TPS mass and uncertainty in aerothermodynamic predictions. Limited previous research exists examining the problem of transition prediction for Martian atmospheric entry, with studies available on transition on the Mars Science Laboratory TPS. Although transition was demonstrated in wind-tunnel tests, uncertainty in the transition location resulted in a TPS designed for fully turbulent flow, and therefore greater mass than required for a partially laminar condition. In this work, we extend the boundary layer stability code LASTRAC, recently modified to include chemical and thermal nonequilibrium capabilities, to a model of the Martian atmosphere. LASTRAC provides Parabolized Stability Equations (PSE) as well as Linear Stability Theory (LST) to predict the stability of a boundary layer and transition with semi-empirical e(sup N) methods. Results included in this work compare disturbance growth characteristics between air and Martian atmosphere at similar non-dimensional freestream conditions on a simple flat plate geometry. Both chemical nonequilibrium and thermochemical nonequilibrium, as well as both PSE and LST, are used.

Kline, H. L.↗

Boundary Layer Stability and Transition in a Chemically Reacting Martian Atmosphere using LASTRAC

The Thermal Protection System (TPS) is a significant portion of the mass of reentry vehicles, planetary probes, and Martian entry vehicles. Reducing this mass has benefits in terms of decreased fuel requirements and increased payload; however, due to the high risk and un-certainty, the TPS or heat shields are designed conservatively by assuming fully turbulent flow. Laminar flow results in reduced heat flux, and improved transition prediction has the potential to reduce TPS mass and uncertainty in aerothermodynamic predictions. Limited previous research exists examining the problem of transition prediction for Martian atmospheric entry, with studies available on transition on the Mars Science Laboratory TPS. Although transition was demonstrated in wind-tunnel tests, uncertainty in the transition location resulted in a TPS designed for fully turbulent flow, and therefore greater mass than required for a partially-laminar condition. In this work, we extend the boundary layer stability code LASTRAC, recently modified to include chemical and thermal nonequilibrium capabilities, to a model of the Martian atmosphere. LASTRAC provides Parabolized Stability Equations (PSE) as well as Linear Stability Theory (LST) to predict the stability of a boundary layer and transition with semi-empirical eN methods. Results included in this work compare disturbance growth characteristics between air and Martian atmosphere at similar nondimensional freestream conditions on a simple flat plate geometry. Both chemical nonequilibrium and thermochemical nonequilibrium, as well as both PSE and LST, are used.

Heather L Kline↗

Improved heat-resistant garments

Fabrication method for protective clothing eliminates the common heat-short by avoiding the stitch which is common to all layers, and preventing external exposure of any stitch to the outer environment. A unique overlap arrangement is described and additional protective methods are discussed.

Johnston, R. S.↗

Intumescent Coatings as Fire Retardants

The development of fire-retardant coatings to protect surfaces which may be exposed to fire or extreme heat is a subject of intense interest to many industries. A fire-retardant paint has been developed which represents a new chemical approach for preparing intumescent coatings, and potentially, is very important to fire-prevention authorities. The requirements for a superior coating include ease of application, suitability to a wide variety of surfaces and finishes, and stability over an extended period of time within a broad range of ambient temperature and humidity conditions. These innovative coatings, when activated by the heat of a fire, react to form a thick, low-density, polymeric coating or char layer. Water vapor and sulphur dioxide are released during the intumescent reaction. Two fire-protection mechanisms thus become available: (1) the char layer retards the flow of heat, due to the extremely low thermal conductivity; and (2) water vapor and sulfur dioxide are released, providing fire quenching properties. Still another mechanism functions in cases where the char, by virtue of its high oxidation resistance and low thermal conductivity, reaches a sufficiently high temperature to re-radiate much of the incident heat load. The coatings consist of dispersions of selective salts of a nitro-amino-arornatic compound. Specifically, para-nitroaniline bisulfate and the ammonium salt of para-nitroaniline-ortho sulphuric acid (2-amino-5-nitrobenzenesulphuric acid) are used. Suitable vehicles are cellulose nitrate of lacquer grade, a nitrite-phenolic modified rubber, or epoxy-polysulfide copolymer. Three separate formulations have been developed. A solvent is usually employed, such as methylethyl ketone, butyl acetate, or toluene, which renders the coatings suitably thin and which evaporates after the coatings are applied. Generally, the intumescent material is treated as insoluble in the vehicle, and is ground and dispersed in the vehicle and solvent like an ordinary coating pigment. The char found on intumescence is better in terms of yield and physical properties than chars obtained from many previously known intumescent materials. Prior to intumescence, the coating has a density of 85 pounds per cubic foot. After intumescence, the density is approximately 0.3 pounds per cubic loot. The linear expansion of the coatings ranges from 70 to 200 times the applied coating thickness.

Parker, J. A.↗

The Next Generation of Kevlar® Fiber for Improved Micrometeoroid and Orbital Debris Protection

The next generation of Kevlar® fiber for Micrometeoroid and Orbital Debris (MMOD) protection demonstrates the potential to increase orbital debris protection while optimizing the overall weight of the MMOD system and reducing damage to the rear wall of the shield. The DuPont™ CoreMatrix™ Technology process combines numerous woven layers by infusing staple fiber to strengthen the fabric and enables lightweight and flexible protective solutions compared to traditional woven structures. DuPont™ CoreMatrix™ Technology is a step-change in debris protection that allows for the improvement of system-level performance while removing heavier portions of the system. This paper introduces this new technology that will be available from DuPont starting in late 2023 and compares the performance of CoreMatrix™ Technology to legacy solutions. NASA’s Hypervelocity Impact Technology team has conducted hypervelocity impact tests on a subset of DuPont supplied samples that incorporate this latest Kevlar® material. The paper will describe the hypervelocity impact testing parameters, results, and path forward.

Christopher W. Seay↗

The Next Generation of Kevlar Fiber for Improved Micrometeoroid and Orbital Debris Protection

The next generation of Kevlar® fiber for Micrometeoroid and Orbital Debris (MMOD) protection demonstrates the potential to increase orbital debris protection while optimizing the overall weight of the MMOD system and reducing damage to the rear wall of the shield. The DuPont™ CoreMatrix™ Technology process combines numerous woven layers by infusing staple fiber to strengthen the fabric and enables lightweight and flexible protective solutions compared to traditional woven structures. DuPont™ CoreMatrix™ Technology is a step-change in debris protection that allows for the improvement of system-level performance while removing heavier portions of the system. This paper introduces this new technology that will be available from DuPont starting in early 2024 and compares the performance of CoreMatrix™ Technology to legacy solutions. NASA’s Hypervelocity Impact Technology team has conducted hypervelocity impact tests on a subset of DuPont supplied samples that incorporate this latest Kevlar® material. The paper will describe the hypervelocity impact testing parameters, results, and path forward.

Orbital Debris↗

In Situ Small Spacecraft Missions Utilizing Heatshield for Extreme Entry Environments Technology

There is considerable interest in utilizing Small Spacecraft beyond low Earth orbit. In November of 2018, successful data relay operations of the MarCO CubeSats during the entry, descent, and landing (EDL) of the Mars InSight mission showed the viability of using CubeSats for interplanetary missions. Additional testament to the promise of Small Spacecraft class rideshare missions is the upcoming Artemis-1 flight test that will launch thirteen 6U CubeSats, as well as the establishment of NASA’s SIMPLEx program which will conduct stand-alone planetary science missions that launch with a primary payload. It is anticipated that continued innovations in Small Spacecraft capabilities combined with small EDL systems will expand the range of potential missions to allow for in situ investigations. Recently, NASA invested in the development of a new, efficient and capable ablative thermal protection system (TPS), utilizing 3-D Weaving. The new dual layer TPS, Heatshield for Extreme Entry Environment Technology (HEEET), is tailorable, scalable, robust, mass efficient and capable of supporting in situ missions across the solar system. Combining the HEEET entry system with innovative Small Spacecraft technology will substantially expand the range of Small Spacecraft mission applications by offering the capability for high speed entry or aerocapture at destinations with atmospheres. This paper will describe the HEEET aeroshell system and highlight various mission concepts including a dual technology demonstration mission that is under development and other concepts to deliver instruments for planetary science.

Heatshield↗

In Situ Small Spacecraft Missions Utilizing Heatshield for Extreme Entry Environments Technology

There is considerable interest in utilizing Small Spacecraft beyond low Earth orbit. In November of 2018, successful data relay operations of the MarCO CubeSats during the entry, descent, and landing (EDL) of the Mars InSight mission showed the viability of using CubeSats for interplanetary missions. Additional testament to the promise of Small Spacecraft class rideshare missions is the upcoming Artemis-1 flight test that will launch thirteen 6U CubeSats, as well as the establishment of NASA’s SIMPLEx program which will conduct stand-alone planetary science missions that launch with a primary payload. It is anticipated that continued innovations in Small Spacecraft capabilities combined with small EDL systems will expand the range of potential missions to allow for in situ investigations. Recently, NASA invested in the development of a new, efficient and capable ablative thermal protection system (TPS), utilizing 3-D Weaving. The new dual layer TPS, Heatshield for Extreme Entry Environment Technology (HEEET), is tailorable, scalable, robust, mass efficient and capable of supporting in situ missions across the solar system. Combining the HEEET entry system with innovative Small Spacecraft technology will substantially expand the range of Small Spacecraft mission applications by offering the capability for high speed entry or aerocapture at destinations with atmospheres. This paper will describe the HEEET aeroshell system and highlight various mission concepts including a dual technology demonstration mission that is under development and other concepts to deliver instruments for planetary science.

Small Spacecraft↗

Aerothermal tests of spherical dome protuberances on a flat plate at a Mach number of 6.5

Aerothermal tests were conducted in the Langley 8-Foot High-Temperature Tunnel at a Mach number of 6.5 on a series of spherical dome protuberances mounted on a flat-plate test apparatus. Detailed surface pressure and heating-rate distributions were obtained for various dome heights and diameters submerged in both laminar and turbulent boundary layers including a baseline geometric condition representing a thermally bowed metallic thermal protection system (TPS) tile. The present results indicated that the surface pressures on the domes were increased on the windward surface and reduced on the leeward surface as predicted by linearized small-perturbation theory, and the distributions were only moderately affected by boundary-layer variations. Surface heating rates for turbulent flow increased on the windward surface and decreased on the leeward surface similar to the pressure; but for laminar boundary layers, the heating rates remained high on the leeward surface, probably due to local transition. Transitional flow effects cause heat load augmentation to increase by 30 percent for the maximum dome height in a laminar boundary layer. However, the corresponding augmentation for a dome with a height of 0.1 in. and a diameter of 14 in. representative of a bowed TPS tile was 14 percent or less for either a laminar or turbulent boundary layer.

Glass, C. E.↗

Potential of Glassy Carbon and Silicon Carbide Photonic Structures as Electromagnetic Radiation Shields for Atmospheric Re-entry

During high-velocity atmospheric entries, space vehicles can be exposed to strong electromagnetic radiation from ionized gas in the shock layer. Glassy carbon (GC) and silicon carbide (SiC) are candidate thermal protection materials due to their high melting point and also their good thermal and mechanical properties. Based on data from shock tube experiments, a significant fraction of radiation at hypersonic entry conditions is in the frequency range from 215 to 415 THz. We propose and analyze SiC and GC photonic structures to increase the reflection of radiation in that range. For this purpose, we performed numerical optimizations of various structures using an evolutionary strategy. Among the considered structures are layered, porous, woodpile, inverse opal and guided-mode resonance structures. In order to estimate the impact of fabrication inaccuracies, the sensitivity of the reflectivity to structural imperfections is analyzed. We estimate that the reflectivity of GC photonic structures is limited to 38% in the aforementioned range, due to material absorption. However, GC material can be effective for photonic reflection of individual, strong spectral line. SiC on the other hand can be used to design a good reflector for the entire frequency range.

Komarevskiy,Nikolay↗

Asteroid, Lunar and Planetary Regolith Management A Layered Engineering Defense

During missions on asteroid and lunar and planetary surfaces, space systems and crew health may be degraded by exposure to dust and dirt. Furthermore, for missions outside the Earth‐Moon system, planetary protection must be considered in efforts to minimize forward and backward contamination. This paper presents an end‐to‐end approach to ensure system reliability, crew health, and planetary protection in regolith environments. It also recommends technology investments that would be required to implement this layered engineering defense.

Wagner, Sandra↗

A review of high-speed, convective, heat-transfer computation methods

Formulations useful for engineering formulations are sought, with a view to a clearer physical understanding, of the phenomena that govern convective aerodynamic heating at the elevated speeds encountered in atmospheric missile trajectories. After discussing cold-wall laminar boundary layer heating, the complex boundary layer transition phenomenon and cold-wall turbulent boundary layer heating are treated. The current understanding of separated flow-region and shock-interaction heating is presented, together with an evaluation of heat-protection methods and a characterization of the influence of mass addition on laminar and turbulent boundary layers. Finite-difference method-based CFD code results are evaluated.

Tauber, Michael E.↗

Self-sterilizing canister

Canister, originally conceived for remote sterilization of spacecraft packages, could be used terrestrially to handle samples in biologically hazardous environments. Multiwalled canister includes inner layer of pyrotechnic powder. For sterilization, electrically activated squib ignites powder, raising temperature of outer surface of canister to 230 degrees centigrade for several minutes. Thermal-buffer inner layer prevents inside temperature for exceeding 100 degrees centigrade to protect contents from damage. Samples in field hospitals and other emergency situations could also be handled by equipment.

Yang, L. C.↗

A device for applying plastic film antireflection coatings to optical elements

To simplify the process of thermally bonding thin plastic films to optical elements and to help eliminate the source of the flaws, a film-application device (FAD) is developed. Any plastic film may be used to make the coatings, but thin polyethylene is particularly useful for this application since it is readily available. If more than one layer of polyethylene is required, several layers may be applied, one layer at a time. The coatings may be used for protecting optical elements or to reduce surface reflection of radiation with wavelengths greater than 20 microns. When the FAD is used without the central plate it may be used to stretch single sheets of plastic material to make pellicles or beam-splitters for many applications.

Augason, G. C.↗

Effect of surface catalysis on heating to ceramic coated thermal protection systems for transatmospheric vehicles

This paper describes the effect of surface catalysis on the heat transfer rate to the heat shield of a typical Transatmospheric Vehicle (TAV) during ascent and atmospheric entry. Surface kinetics and optical properties obtained from arc-jet tests on candidate thermal protection systems (coated metals) were used in a reacting boundary layer code to estimate the heating distribution along the surface of a TAV. Thermochemical stability of the coatings is described in terms of reduction in emittance and loss of opacifiers from the coatings during the arc-jet tests.

Stewart, David A.↗

Advanced integrated life support system update

The Advanced Integrated Life Support System Program (AILSS) is an advanced development effort to integrate the life support and protection requirements using the U.S. Navy's fighter/attack mission as a starting point. The goal of AILSS is to optimally mate protection from altitude, acceleration, chemical/biological agent, thermal environment (hot, cold, and cold water immersion) stress as well as mission enhancement through improved restraint, night vision, and head-mounted reticules and displays to ensure mission capability. The primary emphasis to date has been to establish garment design requirements and tradeoffs for protection. Here the garment and the human interface are treated as a system. Twelve state-off-the-art concepts from government and industry were evaluated for design versus performance. On the basis of a combination of centrifuge, thermal manikin data, thermal modeling, and mobility studies, some key design parameters have been determined. Future efforts will concentrate on the integration of protection through garment design and the use of a single layer, multiple function concept to streamline the garment system.

Whitley, Phillip E.↗