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At least 379 records · Page 21

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NASA NTRS1983

Evaluation of ceramics for stator applications: Gas turbine engines interim report. Stator fabrication and evaluation

The objective was to assess current ceramic materials, fabrication processes, reliability prediction, and stator durability when subjected to simulated automotive gas turbine engine operating conditions. Ceramic one-piece stators were fabricated of two materials, silicon nitride and silicon carbide, using two near-net-shape processes, slip casting and injection molding. Non-destructive evaluation tests were conducted on all stators identifying irregularities which could contribute to failures under durability testing. Development of the test rig and automatic control system for repeatably controlling air flow rate and temperature over a highly transient durability duty cycle is discussed. Durability results are presented for repeated thermal cycle testing of the ceramic one-piece stators. Two duty cycles were used, encompassing the temperature ranges of 704 to 1204 C (1300 to 2200 F) and 871 to 1371 C (1600 to 2500 F). Tests were conducted on 28 stators, accumulating 135,551 cycles in 2441 hours of hot testing. Cyclic durability for the ceramic one-piece stator was demonstrated to be in excess of 500 hours, accumulating over 28,850 thermal cycles. Ceramic interface forces were found to be the significant factor in limiting stator life rather than the scatter in material strength properties or the variation in component defects encountered.

Arnon, N.↗

NASA NTRS1985

Collisional history of asteroids - Evidence from Vesta and the Hirayama families

Numerical simulations of the collisional evolution of hypothetical initial asteroid populations have been run which are subject to three constraints: they must evolve to the current asteroid size distribution, preserve Vesta's basaltic crust, and produce at least the observed number of major Hirayama families. A 'runaway growth' initial asteroid population distribution is found to best satisfy these constraints, and a model is developed for the calculation of fragment size distribution in the disruption of large, gravitationally bound bodies in which the material strength is enhanced by hydrostatic self-compression. This model predicts that large asteroids behave as intrinsically strong bodies despite histories of collisional fracture.

Davis, D. R.↗

NASA NTRS1984

Current research on shear buckling and thermal loads with PASCO - Panel analysis and sizing code

The stiffened composite structural panel analysis and sizing code designated 'PASCO' encompasses both the generality required for the exploitation of composite materials' design flexibility and an accurate buckling analysis for the detection of complex buckling modes. PASCO can accordingly design for buckling, frequency, material strength, and panel stiffness requirements. Attention is given to an additional thermal loading design capability. Design studies illustrate the importance of the multiple load condition capability when thermal loads are present.

Stroud, W. J.↗

NASA NTRS1985

Advanced Gas Turbine (AGT) technology report

Engine testing, ceramic component fabrication and evaluation, component performance rig testing, and producibility experiments at Pontiac comprised AGT 100 activities of this period, January to December 1984. Two experimental engines were available and allowed the evaluation of eight experimental assemblies. Operating time accumulated was 115 hr of burning and 156 hr total. Total cumulative engine operating time is now 225 hr. Build number 11 and 12 of engine S/N 1 totaled 28 burning hours and constituted a single assembly of the engine core--the compressor, both turbines, and the gearbox. Build number 11 of engine S/N 1 included a 1:07 hr continuous test at 100% gasifier speed (86,000 rpm). Build number 8 of engine S/N 2 was the first engine test with a ceramic turbine rotor. A mechanical loss test of an engine assembly revealed the actual losses to be near the original design allowance. Component development activity included rig testing of the compressor, combustor, and regenerator. Compressor testing was initiated on a rig modified to control the transfer of heat between flow path, lubricating oil, and structure. Results show successful thermal decoupling of the rig and lubricating/cooling oil. Rig evaluation of a reduced-friction compressor was initiated. Combustor testing covered qualification of ceramic parts for engine use, mapping of operating range limits, and evaluation of a relocated igniter plug. Several seal refinements were tested on the hot regenerator rig. An alternate regenerator disk, extruded MAS, was examined and found to be currently inadequate for the AGT 100 application. Also, a new technique for measuring leakage was explored on the regenerator rig. Ceramic component activity has focused on the development of state-of-the-art material strength characteristics in full-scale hardware. Injection-molded sintered alpha-SiC rotors were produced at Carborundum in an extensive process and tool optimization study.

Source record↗

NASA NTRS1985

Tethers for Mars space operations

A tether-mediated transport system is proposed in which mass may be transferred between the Martian surface, Mars orbit, and open space, using the orbital momentum of Phobos and Deimos. The performance and materials strength requirements of a prototype tether system are studied with attention given to: tether dynamics effects during different stages of operation; micrometeoroid impact effects; replacement of tether segments; and contingency methods in case of tether failure. A schematic diagram of the proposed tether transportation system is provided.

Penzo, P. A.↗

NASA NTRS1985

Methods for improving reliability in ceramic turbine rotors

Evaluation of Carborundum (CBO) injection-molded sintered alpha silicon carbide (SiC) AGT 100 gasifier turbine rotors by spin testing established a baseline for material strength characteristics. Spin test results of a subsequent group of rotors demonstrated a reduction in average failure speed. Post-test fracture analysis identified surface and near-surface flaws in the back face region to be the typical failure origins. Corrective actions were initiated to address the elimination of the strength controlling flaws. Initial evaluation of rotors fabricated to these process modifications indicates improvements in overall surface quality and average burst speed.

Turner, D. A.↗

NASA NTRS1987

Mechanical response of unidirectional boron/aluminum under combined loading

Three test methods were employed to characterize the response of unidirectional Boron/Aluminum metal matrix composite material under monotonic and cyclic loading conditions, namely, losipescu shear, off-axis tension and compression. The characterization of the elastic and plastic response includes the elastic material properties, yielding and subsequent hardening of the unidirectional composite under different stress ratios in the material principal coordinate system. Yield loci generated for different stress ratios are compared for the three different test methods, taking into account residual stresses and specimen geometry. Subsequently, the yield locus for in-plane shear is compared with the prediction of an analytical, micromechanical model. The influence of the scatter in the experimental data on the predicted yield surface is also analyzed. Lastly, the experimental material strengths in tension and compression are correlated with the maximum stress and the Tsai-Wu failure criterion.

Becker, Wolfgang↗

NASA NTRS1988

Improvements to tilt rotor performance through passive blade twist control

A passive blade twist control is presented in which the twist distribution of a tilt rotor blade is elastically changed as a function of rotor speed. The elastic twist deformation is used to achieve two different blade twist distributions corresponding to the two rotor speeds used on conventional tilt rotors in hover and forward flight. By changing the blade twist distribution, the aerodynamic performance can be improved in both modes of flight. The concept presented obtains a change in twist distribution with extension-twist-coupled composite blade structure. This investigation first determines the linear twists which are optimum for each flight mode. Based on the optimum linear twist distributions, three extension-twist-coupled blade designs are developed using coupled-beam and laminate analyses integrated with an optimization analysis. The designs are optimized for maximum twist deformation subject to material strength limitations. The aerodynamic performances of the final designs are determined which show that the passive blade twist control concept is viable, and can enhance conventional tilt rotor performance.

Nixon, Mark W.↗

NASA NTRS1988

Hydrogen turbines for space power systems: A simplified axial flow gas turbine model

Hydrogen cooled, turbine powered space weapon systems require a relatively simple, but reasonably accurate hydrogen gas expansion turbine model. Such a simplified turbine model would require little computational time and allow incorporation into system level computer programs while providing reasonably accurate volume/mass estimates. This model would then allow optimization studies to be performed on multiparameter space power systems and provide improved turbine mass and size estimates for the various operating conditions (when compared to empirical and power law approaches). An axial flow gas expansion turbine model was developed for these reasons and is in use as a comparative bench mark in space power system studies at Sandia. The turbine model is based on fluid dynamic, thermodynamic, and material strength considerations, but is considered simplified because it does not account for design details such as boundary layer effects, shock waves, turbulence, stress concentrations, and seal leakage. Although the basic principles presented here apply to any gas or vapor axial flow turbine, hydrogen turbines are discussed because of their immense importance on space burst power platforms.

Hudson, Steven L.↗

NASA NTRS1988

Local crippling of thin-walled graphite-epoxy stiffeners

Results from an experimental and analytical study of the local buckling, postbuckling, and crippling (failure) behavior of channel, zee, and I- and J-section stiffeners made of AS4/3502 graphite-epoxy unidirectional tape are presented. Thirty-six specimens were tested in axial compression. Experimental results indicate the existence of a number of damage initiation modes, all of which involve either delamination in some part of the specimen or local material strength failure in a corner of the specimen. The flange width-to-thickness ratio is found to influence the mode of damage initiation. The inner corner radius strongly affects the crippling stress for the I- and J-section specimens, but was not found to have a significant effect on the crippling stress of channels and zees. Geometrically nonlinear analyses of five specimens were performed with the STAGS general purpose computer code. Correlation between analytical and experimental results is excellent through buckling, but agreement degrades in postbuckling. The discrepancies in postbuckling are attributed to neglect of transverse shearing deformations in the analysis and development of damage in the specimens. Hashin's compressive fiber mode failure criterion correlates reasonably well with the first major damage event in a first ply failure analysis.

Bonanni, David L.↗

NASA NTRS1988

Design and development of ceramic components

The development of the AGT 100 turbine components in structural ceramic materials is described. Development is defined as the complete and iterative cycle from design, analysis, test, and design refinement culminating in successful demonstration of the design requirements. The components are analyzed by a linear elastic probabilistic approach, which involves finite element (three- and/or two-dimensional) simulation of the component combined with a Weibull characterization of the brittle ceramic material strength distribution to calculate a probability of survival for the component in the operating environment. Component test failure investigation has resulted in design modifications, and an improvement in component reliability has been demonstrated. Engine testing (over 570 h to date) continues to assess design/development of structural ceramic components.

Holtman, R. L.↗

NASA NTRS1990

Development of impact design methods for ceramic gas turbine components

Impact damage prediction methods are being developed to aid in the design of ceramic gas turbine engine components with improved impact resistance. Two impact damage modes were characterized: local, near the impact site, and structural, usually fast fracture away from the impact site. Local damage to Si3N4 impacted by Si3N4 spherical projectiles consists of ring and/or radial cracks around the impact point. In a mechanistic model being developed, impact damage is characterized as microcrack nucleation and propagation. The extent of damage is measured as volume fraction of microcracks. Model capability is demonstrated by simulating late impact tests. Structural failure is caused by tensile stress during impact exceeding material strength. The EPIC3 code was successfully used to predict blade structural failures in different size particle impacts on radial and axial blades.

Song, J.↗

NASA NTRS1990

Design considerations for future planetary space suits

Manned extravehicular activity (EVA) operations will be major mission elements of planned future U.S. space operations. Whether designed for orbital operations or planetary surface exploration, the EVA system must be safe and reliable, and must provide a high degree of performance capabilities. An extravehicular mobility unit (EMU) consisting of a space suit, EVA gloves, and a portable life support system (PLSS) is central to the EVA system. A rugged, highly reliable, mobile, reusable, and easily maintained EVA suit and compact PLSS must meet the specific requirements of the intended mission. Additional requirements imposed by exposure to surface and gravitational environments are the need for lightweight, high-strength materials for fabricating EMUs to prevent astronaut fatigue and the need for dust protection measures and removal techniques to prevent contamination. Also, operational pressure for habitats should be chosen so as to maintain zero-prebreathe conditions while allowing for lower EMU operating pressure.

Kosmo, Joseph J.↗

NASA NTRS1991

Mechanical properties of a porous mullite material

Modulus of rupture specimens were used to determine crack growth parameters of a porous mullite material. Strength testing was performed in ambient and moist environments. The power law crack growth rate parameters n and 1n B in 50 percent relative humidity were found to be 44.98 and 0.94, respectively. The inert strength, fracture toughness, and elastic modulus were also determined and found to be 19 MPa, 055 MPa(m) exp 1/2, and 11.6 GPa, respectively.

Viens, Michael J.↗

NASA NTRS1992

Planetary cratering mechanics

To obtain a quantitative understanding of the cratering process over a broad range of conditions, we have numerically computed the evolution of impact induced flow fields and calculated the time histories of the major measures of crater geometry (e.g., depth diameter, lip height ...) for variations in planetary gravity (0 to 10 exp 9 cm/sq seconds), material strength (0 to 140 kbar), thermodynamic properties, and impactor radius (0.05 to 5000 km). These results were fit into the framework of the scaling relations of Holsapple and Schmidt (1987). We describe the impact process in terms of four regimes: (1) penetration; (2) inertial; (3) terminal; and (4) relaxation.

Okeefe, John D.↗

NASA NTRS1992

Contact thermal shock test of ceramics

A novel quantitative thermal shock test of ceramics is described. The technique employs contact between a metal-cooling rod and hot disk-shaped specimen. In contrast with traditional techniques, the well-defined thermal boundary condition allows for accurate analyses of heat transfer, stress, and fracture. Uniform equibiaxial tensile stresses are induced in the center of the test specimen. Transient specimen temperature and acoustic emission are monitored continuously during the thermal stress cycle. The technique is demonstrated with soda-lime glass specimens. Experimental results are compared with theoretical predictions based on a finite-element method thermal stress analysis combined with a statistical model of fracture. Material strength parameters are determined using concentric ring flexure tests. Good agreement is found between experimental results and theoretical predictions of failure probability as a function of time and initial specimen temperature.

Rogers, W. P.↗

NASA NTRS1992

Tidal disruption of viscous bodies

Tidal disruptions are investigated in viscous-fluid planetesimals whose radius is small relative to the distance of closest (parabolic-orbit) approach to a planet. The planetesimal surface is in these conditions always ellipsoidal, facilitating treatment by coupled ODEs which are solvable with high accuracy. While the disrupted planetesimals evolve into needlelike ellipsoids, their density does not decrease. The validity of viscous fluid treatment holds for solid (ice or rock) planetesimals in cases where tidal stresses are greater than material strength, but integrity is maintained by self-gravity.

Sridhar, S.↗

NASA NTRS1992

Valley systems on Tyrrhena Patera, Mars - Earth-based radar measurements of slopes

The presently treated eight topographic profiles across the Martian volcano Tyrrhena Patera indicate that the vocano rises about 1.5 km above the plains of Hesperia Planum to the east, and exhibit an average height/diameter ratio of about 1:340. The slopes of the northern flank of Tyrrhena Patera bear little correlation with the width or depth of valley systems in that area, suggesting that erosion by gravity-driven flows was not responsible for valley formation. Attention is given to such other valley geometry and location controlling factors as ground-water release variations and volcano surface unit materials' strength differences.

Zisk, S. H.↗