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At least 379 records · Page 21
All sourcesNASA NTRSDOE OSTI
NASA NTRS1989

Fatigue life prediction modeling for turbine hot section materials

A major objective of the fatigue and fracture efforts under the NASA Hot Section Technology (HOST) program was to significantly improve the analytic life prediction tools used by the aeronautical gas turbine engine industry. This was achieved in the areas of high-temperature thermal and mechanical fatigue of bare and coated high-temperature superalloys. The cyclic crack initiation and propagation resistance of nominally isotropic polycrystalline and highly anisotropic single crystal alloys were addressed. Life prediction modeling efforts were devoted to creep-fatigue interaction, oxidation, coatings interactions, multiaxiality of stress-strain states, mean stress effects, cumulative damage, and thermomechanical fatigue. The fatigue crack initiation life models developed to date include the Cyclic Damage Accumulation (CDA) and the Total Strain Version of Strainrange Partitioning (TS-SRP) for nominally isotropic materials, and the Tensile Hysteretic Energy Model for anisotropic superalloys. A fatigue model is being developed based upon the concepts of Path-Independent Integrals (PII) for describing cyclic crack growth under complex nonlinear response at the crack tip due to thermomechanical loading conditions. A micromechanistic oxidation crack extension model was derived. The models are described and discussed.

G R Halford↗
NASA NTRS1987

Age of fracturing and mesa development in the Elysium Area, northern Martian plains

One of the fundamental questions of Martian crustal history is the origin of the crustal dichotomy between northern plains and southern highlands. Hypotheses for the origin of the dichotomy may be constrained by global scale, geophysical considerations, or by detailed geological studies of the genesis and relative ages of materials and landforms in the northern plains of Mars and along the boundary between the plains and the highlands. This abstract summarizes progress on one aspect of a long-range geological study intended to constrain hypotheses for the dichotomy by tracing the history of the northern plains from the most recent events backward -- essentially the same approach used to understand old events in Earth history. Both the giant impact and the mantle convection models for the crustal dichotomy imply a major coeval fracturing event. As has been known for some time, the present dichotomy boundary lies well south of its original position, at least in some places. Nevertheless, there is severe fracturing of this present dichotomy boundary in many places. The specific objectives of this study are to determine the ages of fracturing along the present dichotomy boundary.

Mcgill, George E.↗
NASA NTRS2010

Experimental Evaluation of Fatigue Crack Initiation from Corroded Hemispherical Notches in Aerospace Structural Materials

A test program was developed and executed to evaluate the influence of corroded hemispherical notches on the fatigue crack initiation and propagation in aluminum 7075-T7351, 4340 steel, and D6AC steel. Surface enhancements such as shot peening and laser shock peening were also incorporated as part of the test effort with the intent of improving fatigue performance. In addition to the testing, fracture mechanics and endurance limit based analysis methods were evaluated to characterize the results with the objective of challenging typical assumptions used in modeling fatigue cracks from corrosion pits. The results specifically demonstrate that the aluminum and steel alloys behave differently with respect to fatigue crack initiation from hemispherical corrosion pits. The aluminum test results were bounded by the fracture mechanics and endurance limit models while exhibiting a general insensitivity to the residual stress field generated by shot peening. The steel specimens were better characterized by the endurance limit fatigue properties and did exhibit sensitivities to residual stresses from the shot peening and laser shock peening

Garcia, Daniel B.↗
NASA NTRS1993

Strength and deformation properties of basaltic lava flows on planetary surfaces

Basaltic rocks are thought to constitute a volumetrically significant rock type on the Moon, Mercury, Mars, and Venus, in addition to the Earth. Spacecraft images of surfaces with known or suspected basaltic composition on these bodies, particularly on Venus, indicate that these rocks have been deformed in the brittle regime to form faults and perhaps dilatant cracks, in addition to folding and more distributed types of deformation. Predictions of brittle fracture or other types of deformation are made by comparing calculated stresses from a tectonic model to some criterion for rock strength. Common strength criteria used in the planetary science literature for near-surface deformation include a Griffith tensile-strength criterion for intact rock, a Mohr envelope for intact basalt, and a brittle strength envelope based on Byerlee's law of rock frictional resistance. However, planetary terrains of basaltic composition consist of much more than just intact basaltic rock. The aggregate basaltic material, termed the 'rock mass,' consists of both the intact rock and the associated fracture, faults, lithologic contacts, and other discontinuous surfaces. A basaltic rock mass is the relevant material for which strength properties must be defined and calculated model stresses must be compared to in order to more accurately predict brittle deformation. For example, the various strengths of a rock mass are less than that of intact material of the same composition. This means that tectonic models which compare stresses to intact failure strengths overestimate the stresses required for fracture and so underestimate the extent and magnitude of brittle deformation predicted in these models. On the other hand, rock mass shear strength can be greater than that predicted from Byerlee's law. The concept of rock mass strength is central to many engineering design studies in which calculated stresses are used to predict brittle fracture, and this experience indicates that brittle strength envelopes which assume properties for intact rock (Griffith parabolas) or sliding along a single, continuous surface (Byerlee's law) inadequately characterize the tensile, compressive, and shear strengths of rock masses. The criterion adopted here to relate stresses to rock mass fracture is based on a Griffith-type curve for tensile normal stress and a concave downward curve for compressive normal stress. It is the only available criterion that explicitly considers the weakening effects of discontinuities within the rock mass on the stress state required for fracture.

Schultz, Richard A.↗
NASA NTRS1991

Preliminary results on the fracture analysis of multi-site cracking of lap joints in aircraft skins

This paper presents results of a fracture mechanics analysis relevant to fatigue crack growth at rivets in lap joints of aircraft skins are presented. Multi-site damage (MSD) is receiving increased attention within the context of problems of aging aircraft. Fracture analyses previously carried out include small-scale modeling of rivet/skin interactions, larger-scale two-dimensional models of lap joints similar to that developed here, and full scale three-dimensional models of large portions of the aircraft fuselage. Fatigue testing efforts have included flat coupon specimens, two-dimensional lap joint tests, and full scale tests on specimens designed to closely duplicate aircraft sections. Most of this work is documented in the proceedings of previous symposia on the aging aircraft problem. The effect MSD has on the ability of skin stiffeners to arrest the growth of long skin cracks is a particularly important topic that remains to be addressed. One of the most striking features of MSD observed in joints of some test sections and in the joints of some of the older aircraft fuselages is the relative uniformity of the fatigue cracks from rivet to rivet along an extended row of rivets. This regularity suggests that nucleation of the cracks must not be overly difficult. Moreover, it indicates that there is some mechanism which keeps longer cracks from running away from shorter ones, or, equivalently, a mechanism for shorter cracks to catch-up with longer cracks. This basic mechanism has not been identified, and one of the objectives of the work is to see to what extent the mechanism is revealed by a fracture analysis of the MSD cracks. Another related aim is to present accurate stress intensity factor variations with crack length which can be used to estimate fatigue crack growth lifetimes once cracks have been initiated. Results are presented which illustrate the influence of load shedding from rivets with long cracks to neighboring rivets with shorter cracks. Results will also be included for the effect of residual stress due to the riveting process itself. All the results presented in this paper should be regarded as preliminary in the sense that further work by ourselves and others will be required to validate them and to establish their sensitivity to more embellished modelling assumptions.

Aging Aircraft↗
NASA NTRS1984

Fracto-emission - The role of charge separation

Fracto-emission is the emission of particles (e.g., electrons, ions, ground state and excited neutrals, and photons) during and following fracture. It is found that during fracture in vacuum of adhesive bonds and crystalline materials involving large amounts of charge separation on the surface the emission of charged particles, excited neutrals, light, and radio waves occurs with unique and revealing time dependencies. Simultaneous fracto-emission measurements on several systems are reported. The results are interpreted in terms of a conceptual model involving the following steps: (1) charge separation due to fracture, (2) desorption of gases from the material into the crack tip, (3) a gas discharge in the crack, (4) energetic bombardment of the freshly created crack walls, and (5) thermally stimulated electron emission, accompanied by electron stimulated desorption of ions and excited neutrals. In addition to evidence from fracture experiments, results from studies of electron bombardment of a polymer surface are presented.

Dickinson, J. T.↗
NASA NTRS1997

Probabilistic Mesomechanical Fatigue Model

A probabilistic mesomechanical fatigue life model is proposed to link the microstructural material heterogeneities to the statistical scatter in the macrostructural response. The macrostructure is modeled as an ensemble of microelements. Cracks nucleation within the microelements and grow from the microelements to final fracture. Variations of the microelement properties are defined using statistical parameters. A micromechanical slip band decohesion model is used to determine the crack nucleation life and size. A crack tip opening displacement model is used to determine the small crack growth life and size. Paris law is used to determine the long crack growth life. The models are combined in a Monte Carlo simulation to determine the statistical distribution of total fatigue life for the macrostructure. The modeled response is compared to trends in experimental observations from the literature.

Tryon, Robert G.↗
NASA NTRS1973

On the breakup of tectonic plates by polar wandering

The observed boundary system of the major tectonic plates on the surface of the earth lends fresh support to the hypothesis of polar wandering. A dynamic model of the outer shell of the earth under the influence of polar shift is developed. The analysis falls into two parts: (1) deriving equations for stresses caused by polar shifting; and (2) deducing the pattern according to which the fracture of the shell can be expected. For stress analysis, the theory of plates and shells is the dominant feature of this model. In order to determine the fracture pattern, the existence of a mathematical theorem of plasticity is recalled: it says that the plastic flow begins to occur when a function in terms of the differences of the three principal stresses surpasses a certain critical value. By introducing the figures for the geophysical constants, this model generates stresses which could produce an initial break in the lithosphere.

Liu, H. S.↗
NASA NTRS1988

Reliability based analysis of contact problems

The Batdorf model is modified to include the reduction in shear due to the effect of compressive stresses on the crack face. This new formulation was used to obtain the probability of failure of ceramic components under contact stress conditions. The combined effect of the surface and volume flaws are included in the analysis. Due to the nature of the fracture of brittle materials under compressive loading, the component is modeled as a series system in order to establish bounds on the probability of failure.

Powers, Lynn M.↗
NASA NTRSDate not supplied

Experimental Characterization of Non-Associative Plasticity Flow Rule Coefficients and Post-Peak Stress Degradation for the LS-DYNA MAT213 Model

This project is focused on developing an experimental framework for characterizing non-associative plasticity flow rule coefficients through coupon-scale tests for the LS-DYNA MAT213 model. The main objective is to characterize these coefficients based on the multi-scale (i.e., both microscopic and macroscopic) full-field measurement of the evolution of strain and stress fields. This paper focuses on presenting the experimental work on characterizing the full-scale stress-strain curves of T700/LM-PAEK composites under tension, compression, and shear loads. The experimental data set was intended to build a deformation sub-model in the MAT213 model for the material. The strain data were collected using both microscopic and macroscopic digital image correlation techniques. The microscopic technique was particularly useful for fracture cases under small strains. A preliminary simulation result obtained from the MAT213 model is also presented in the paper. The experimental framework herein will be extended to characterize post-peak stress degradation in the composite material and to develop a damage sub-model for the material. This project will contribute to developing a simulation tool based on the MAT213 model for simulating the rate-dependent impact damage in composites under multi-axial loading.

MAT213↗
NASA NTRS1993

Response of automated tow placed laminates to stress concentrations

In this study, the response of laminates with stress concentrations is explored. Automated Tow Placed (ATP, also known as Fiber Placement) laminates are compared to conventional tape layup manufacturing. Previous tensile fracture tests on fiber placed laminates show an improvement in tensile fracture of large notches over 20 percent compared to tape layup laminates. A hierarchial modeling scheme is presented. In this scheme, a global model is developed for laminates with notches. A local model is developed to study the influence of inhomogeneities at the notch tip, which are a consequence of the fiber placement manufacturing technique. In addition, a stacked membrane model was developed to study delaminations and splitting on a ply-by-ply basis. The results indicate that some benefit with respect to tensile fracture (up to 11 percent) can be gained from inhomogeneity alone, but that the most improvement may be obtained with splitting and delaminations which are more severe in the case of fiber placement compared to tape layup. Improvements up to 36 percent were found from the model for fiber placed laminates with damage at the notch tip compared to conventional tape layup.

Cairns, Douglas S.↗
NASA NTRS1972

Tensile failure criteria for fiber composite materials

The analysis provides insight into the failure mechanics of these materials and defines criteria which serve as tools for preliminary design material selection and for material reliability assessment. The model incorporates both dispersed and propagation type failures and includes the influence of material heterogeneity. The important effects of localized matrix damage and post-failure matrix shear stress transfer are included in the treatment. The model is used to evaluate the influence of key parameters on the failure of several commonly used fiber-matrix systems. Analyses of three possible failure modes were developed. These modes are the fiber break propagation mode, the cumulative group fracture mode, and the weakest link mode. Application of the new model to composite material systems has indicated several results which require attention in the development of reliable structural composites. Prominent among these are the size effect and the influence of fiber strength variability.

Rosen, B. W.↗
NASA NTRS2006

Numerical Evaluation of Mode 1 Stress Intensity Factor as a Function of Material Orientation For BX-265 Foam Insulation Material

Foam; a cellular material, is found all around us. Bone and cork are examples of biological cell materials. Many forms of man-made foam have found practical applications as insulating materials. NASA uses the BX-265 foam insulation material on the external tank (ET) for the Space Shuttle. This is a type of Spray-on Foam Insulation (SOFI), similar to the material used to insulate attics in residential construction. This foam material is a good insulator and is very lightweight, making it suitable for space applications. Breakup of segments of this foam insulation on the shuttle ET impacting the shuttle thermal protection tiles during liftoff is believed to have caused the space shuttle Columbia failure during re-entry. NASA engineers are very interested in understanding the processes that govern the breakup/fracture of this complex material from the shuttle ET. The foam is anisotropic in nature and the required stress and fracture mechanics analysis must include the effects of the direction dependence on material properties. Material testing at NASA MSFC has indicated that the foam can be modeled as a transversely isotropic material. As a first step toward understanding the fracture mechanics of this material, we present a general theoretical and numerical framework for computing stress intensity factors (SIFs), under mixed-mode loading conditions, taking into account the material anisotropy. We present mode I SIFs for middle tension - M(T) - test specimens, using 3D finite element stress analysis (ANSYS) and FRANC3D fracture analysis software, developed by the Cornel1 Fracture Group. Mode I SIF values are presented for a range of foam material orientations. Also, NASA has recorded the failure load for various M(T) specimens. For a linear analysis, the mode I SIF will scale with the far-field load. This allows us to numerically estimate the mode I fracture toughness for this material. The results represent a quantitative basis for evaluating the strength and fracture properties of anisotropic foam insulation material.

Knudsen, Erik↗
NASA NTRS2020

The formation of Enceladus' Tiger Stripe Fractures from eccentricity tides

Enceladus has a young, tectonically active south polar region, which is erupting material from a prominent set of fractures called Tiger Stripes. No comparable activity is observed at the north pole, which is heavily cratered with limited tectonism. Given the many lines of evidence supporting a global ocean under Enceladus' icy shell, the reason for the dichotomy in geologic activity is unclear. We model the formation of the Tiger Stripes as tidally-driven fractures and examine the magnitudes of tidal stresses with different ice shell structures in order to explore whether and how tidal stress might explain Enceladus' distribution of tectonic activity. We find that eccentricity-driven tidal stresses would produce fractures of nearly identical orientations to the observed Tiger Stripe Fractures and that a 10-km difference in ice shell thickness between the north and south poles can result in substantially different tidal stress magnitudes, providing a natural explanation for the hemispheric dichotomy in tectonic activity on Enceladus. Finally, we synthesize these results with Enceladus' global geologic record to offer insight into the evolution of this enigmatic moon.

Alyssa RoseRhoden↗
NASA NTRS1987

Stress history of the Tharsis Region, Mars

The Tharsis topographic rise of Mars is roughly 5000 km wide and 10 km high and is believed to have originated more than 3.5 BY ago. Within its boundaries lie the four largest volcanoes on the planet. It is also the locus of a series of fracture traces which extend over approximately a hemisphere. The events leading to the formation of the Tharsis region continue to generate debate. Three geophysical models of the formation of Tharsis are now in general contention and each of these models has been used to predict a characteristic stress-field. These models are: the volcanic construct model, the isostatic compensation model, and the lithospheric uplift model. Each has been used by its proponents to predict some of the features observed in the Tharsis region but none accurately accounts for all of the fracture features observed. This is due, in part, to the use of fractures too young to be directly related to the origin of Tharsis. To constrain the origin of Tharsis, as opposed to its later history, one should look for the oldest fractures related to Tharsis and compare these to the predictions made by the models. Mapping of old terrains in and around the Tharsis rise has revealed 175 hitherto unknown old fracture features.

Francis, Robert A.↗
NASA NTRSDate not supplied

Simulation of Dynamic Crushing Behavior of Simulated Carbon/Epoxy Stanchions Using MAT58 and MAT213 in LS-DYNA

Carbon fiber-reinforced polymer (CFRP) composites have shown promise as a material for structures designed to absorb energy in crush-style impact loading. In complementing the lightweight and tailorable characteristics of CFRP structures, the benefits of impact energy absorption are particularly interesting in aerospace vehicles that require excellent crashworthiness performance. However, simulating the behavior of CFRP structures in dynamic, crushing-style impact loading is challenging because of the many damage and failure modes that are essential to capture in the model. For the present investigation, CFRP stanchions were tested using a crash sled experimental test rig. The stanchions were designed by the Composite Materials Handbook-17 (CMH-17) Crashworthiness Working Group for the purpose of comparing experimental crash sled tests to corresponding simulations of the tests. The stanchions are C-channel shaped and represent a geometry common in the interior of aerospace vehicle structures. Explicit simulations in LSDYNA were performed using a well-established composite material model (MAT58) and a next-generation material model (MAT213). Fully integrated shell elements were utilized instead of 3D solid elements to limit computation time. In all models, each of the sixteen plies were represented with individual layers of shell elements with tiebreak contact between each adjacent ply pair to simulate interlaminar fracture. Simulating the crushing of the stanchions occurred in two phases. First, the material models were calibrated using flat specimens that were manufactured with the same layup as the stanchions. While the original goal was calibration of material-related properties, meshdependent behavior was observed in simulations with either material model, and an unstructured mesh was selected to remediate undesirable mesh-dependent failure modes. Additionally, for both the MAT58 and MAT213 models, it was found that either the crush force or the failure mode could be modeled accurately, but no set of parameters could be identified to attain both results in the same model. Once satisfactory calibration was achieved, the same material parameters were applied to the stanchion crush simulations. The stanchion simulations showed that MAT213 more accurately predicted the experimentally determined crush force, and both material models predicted key aspects of the experimentally observed failure modes.

Composite Materials↗