Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “ceramic processing”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 379 records · Page 21

Alkaline zirconates as effective materials for hydrogen production through consecutive carbon dioxide capture and conversion in methane dry reforming

In this work, H 2 production was evaluated using different carbonation conditions and two alkaline zirconates. For this purpose, Li 2 ZrO 3 and Na 2 ZrO 3 were synthesized, characterized and tested on a consecutive process composed of initial CO 2 capture, followed by methane dry reforming (MDR). Thermogravimetric results showed that under the four gas mixtures tested (diluted and saturated CO 2 , CO and CO-O 2 ), both ceramics are able to chemisorb CO 2 , with Na2ZrO3 having the highest capture with saturated CO 2 . In catalytic tests, ceramics carbonated with saturated CO 2 or CO-O 2 gas flows were able to act as sorbents and catalysts, producing H 2 at T > 750 °C through the partial oxidation of methane. This reaction was produced because CO2 desorption did not occur, thus avoiding the MDR process. On the other hand, carbonated ceramics under a CO-O2 gas mixture presented an outstanding catalytic performance. Between 450 and 750 °C, H 2 was formed through the MDR process promoted by CO 2 desorption from both ceramics. This result is in line with CO 2 desorption results, where a weaker CO 2 –solid interaction was observed in comparison with saturated CO 2 2. Afterward, both ceramics presented a similar catalytic behavior, good regeneration and cyclability after the double process proposed (CO 2 capture-MDR reaction). Lithium zirconate also presented high thermal stability during cycle tests; meanwhile, sodium zirconate showed an important H 2 production increase as a function of cycles. Finally, both materials are feasible options for producing a clean energy source in a moderate temperature range through the catalytic conversion of two greenhouse gases (CO 2 and CH 4 ).

03 NATURAL GAS↗

Evaluation of High Temperature Plastics as a Ceramic Replacement

This report describes the 2015-2017 fiscal year research efforts to evaluate high temperature plastics as replacement materials for ceramics in electrical contact assemblies. The main objective of this work was to assess the feasibility of replacing existing high-price ceramic inserts with a polymeric material. Current ceramic parts are expensive due to machining costs and can suffer brittle failure. Therefore, replacing the ceramic with a more cost-effective material — in this case a plastic — is highly desirable. Not only are plastics easier to process, but they can also eliminate final tooling and are less brittle than ceramics. This effort used a three-phase approach: selection of appropriate materials determined by a comprehensive literature review, performance of an initial thermal stability screening, understanding of aging behavior under normal and off-normal conditions, and evaluation of performance at elevated temperatures. Two polymers were determined to meet the desired criteria: polybenzimidazole, and Vespel® SP-1 polyimide. Polymer derived ceramics may also be useful but will require further development of molding capabilities that were beyond the scope of this program.

36 MATERIALS SCIENCE↗

Investigation of processing advanced waste forms in Cold Crucible Induction Melter systems

The Cold Crucible Induction Melter (CCIM) technology has been identified in several independent reviews and studies as a potential alternative or supplemental vitrification technology for specific U.S. Department of Energy (DOE) high level radioactive waste (HLW) streams. These inventories have unique chemistries, such as high alumina, high iron, high chromium, etc., that are not amenable to efficient immobilization in conventional borosilicate glass (BSG) matrices. Advanced waste forms, such as iron phosphate glass (FePG), high crystalline BSG (HC-BSG), and alumino-silicate glass-ceramic (GC) have been shown to provide significantly improved immobilization matrices for these challenging waste streams, including dramatically improved waste loadings; however, they are difficult to efficiently process in the baseline joule-heated ceramic melters (JHCMs). The CCIM technology can effectively process these advanced waste forms at the desired high waste loadings. This paper describes the most recent collaborative activities between the DOE Office of Environmental Management (DOE EM) and various Russian institutions in modeling, development and testing of advanced waste forms in CCIMs, including FePG and HC-BSG formulations. Additionally, past interactions with other international partners, including France and Korea, are described. Finally, recent enhancements to CCIM processing related to modeling, draining techniques and automated control, which were collaboratively developed, will be discussed. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

High temperature deformability of ductile flash-sintered ceramics via in-situ compression

Flash sintering has attracted significant attention as its remarkably rapid densification process at low sintering furnace temperature leads to the retention of fine grains and enhanced dielectric properties. However, high-temperature mechanical behaviors of flash-sintered ceramics remain poorly understood. Here, we present high-temperature (up to 600 °C) in situ compression studies on flash-sintered yttria-stabilized zirconia (YSZ). Below 400 °C, the YSZ exhibits high ultimate compressive strength exceeding 3.5 GPa and high inelastic strain (~8%) due primarily to phase transformation toughening. At higher temperatures, crack nucleation and propagation are significantly retarded, and prominent plasticity arises mainly from dislocation activity. The high dislocation density induced in flash-sintered ceramics may have general implications for improving the plasticity of sintered ceramic materials.

36 MATERIALS SCIENCE↗

Low temperature dielectric and impedance studies on magnetoelectric Pb(Fe{sub 0.5}Nb{sub 0.5})O{sub 3} ceramic

The structural, microstructural, low temperature dielectric and impedance properties of Pb(Fe{sub 0.5}Nb{sub 0.5})O{sub 3} (PFN) ceramic prepared by single step solid-state reaction method have been investigated. Processing parameters such as calcination, sintering temperature and sintering durations were optimized to get better dielectric properties. It was found that the above ceramics sintered at 1050 °C for 4 hr exhibited single phase, maximum density and uniform microstructure. X-ray diffraction (XRD) and neutron diffraction (ND) reveals that the system exhibit single phase without any kind of secondary phases at room temperature (RT) with monoclinic crystal structure (Cm). Surface morphology of the compounds was studied by Scanning electron microscope (SEM). Impedance spectroscopy is used to study the electrical behaviour of PFN in the frequency range from 100Hz to 1MHz and in the temperature range from 120 to 293 K. The frequency-dependent electrical data are analyzed by impedance formalisms. The complex impedance shows the relaxation (conduction) mechanism in the sample.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Effect of TiO{sub 2} Addition on Grain Growth, Anodic Bubble Evolution and Anodic Overvoltage of NiFe{sub 2}O{sub 4}-Based Composite Inert Anodes

A two-step powder compaction and sintering process was employed to fabricate TiO{sub 2}-doped NiFe{sub 2}O{sub 4} ceramic-based inert anodes. Grain growth during isothermal sintering was analyzed using Brook grain growth model. The bubble behavior of NiFe{sub 2}O{sub 4} ceramic-based inert anodes was investigated in a two-compartment see-through quartz cell for aluminum electrolysis process. Anodic overvoltage and potential decay curves of the inert anodes were measured by using the steady state and current interruption technique. The results showed that the kinetic index of grain growth decreased with an increase in temperature. The average activation energy of grain growth for 1.0 wt.% TiO{sub 2}-doped NiFe{sub 2}O{sub 4} ceramic samples with a sintering temperature range from 1373 to 1673 K dropped from 675.30 to 183.47 kJ/mol. The diameter size of bubbles before releasing from the bottom surface of the anodes was reduced with increasing the current density, and the larger average releasing bubble size for carbon anode at the same current density could be obtained, which was compared to the NiFe{sub 2}O{sub 4} inert anodes. Besides, the cell voltage of carbon anodes fluctuated much more violently under the same experimental conditions. After adding small amount of TiO{sub 2}, a minor reduction in anodic overvoltage of NiFe{sub 2}O{sub 4}-based anodes can be observed.

36 MATERIALS SCIENCE↗

Cesium incorporation in hollandite-rich multiphasic ceramic waste forms

Hollandite-rich multiphase waste form compositions processed by melt-solidification and spark plasma sintering (SPS) were characterized, compared, and validated for nuclear waste incorporation. Phase identification by x-ray diffraction (XRD) and electron back-scattered diffraction (EBSD) confirmed hollandite as the major phase present in these samples along with perovskite, pyrochlore and zirconolite. Distribution of selected elements observed by wavelength dispersive spectroscopy (WDS) maps indicated that Cs formed a secondary phase during SPS processing, which was considered undesirable. On the other hand, Cs partitioned into the hollandite phase in melt-processed samples. Further analysis of hollandite structure in melt-processed composition by selected area electron diffraction (SAED) revealed ordered arrangement of tunnel ions (Ba/Cs) and vacancies, suggesting efficient Cs incorporation into the lattice.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Microstructure and electrical properties in W/Nb co-doped Aurivillius phase Bi{sub 4}Ti{sub 3}O{sub 12} piezoelectric ceramics

Highlights: • W/Nb codoped BIT ceramics were prepared by the mixed oxides route. • High nd{sup 0} electronic configuration of W/Nb reduces the lattice distortion and T{sub C}. • Oxygen vacancy is responsible for dielectric relaxation and DC conduction process. • W/Nb additives significantly enhanced the piezoelectric coefficient d{sub 33} value. • BWNb-10 ceramics possessed large remnant polarization and a wide sintering window. - Abstract: Aurivillius-type Bi{sub 4}Ti{sub 3-x}W{sub x/2}Nb{sub x/2}O{sub 12} ceramics were prepared by a conventional solid-state sintering method. The XRD patterns demonstrated that all compositions were a single three layered crystalline structure, involving a reduction of lattice distortion with an increase in W/Nb doping level. The electrical properties including dielectric, electrical conduction and piezoelectric properties were tailored by W/Nb additives. The Curie-temperature decreased, whereas the electrical resistivity drastically increased with introduction of W/Nb donor dopants. As a result, a high electric field can be applied during the poling process. The Bi{sub 4}Ti{sub 2.9}W{sub 0.05}Nb{sub 0.05}O{sub 12} ceramics exhibited optimum piezoelectric coefficient (d{sub 33} ∼22.8 pC/N), large remnant polarization (2P{sub r} ∼26.8 μC/cm{sup 2} @ 200 °C) together with a high Curie temperature (T{sub C} ∼635 °C). Furthermore, this composition possessed a wide sintering window with outstanding piezoelectric properties. These parameters indicate that Bi{sub 4}Ti{sub 2.9}W{sub 0.05}Nb{sub 0.05}O{sub 12}-based ceramic is a promising candidate for high temperature piezoelectric applications.

36 MATERIALS SCIENCE↗

Low Cost Glass-Ceramic Matrix Composite Heat Exchanger

As part of ARPA-E’s High Intensity Thermal Exchange through Materials and Manufacturing Processes (HITEMMP) program, this project sought to develop novel heat exchanger (HX) capabilities to enable efficient and power dense power generation cycles. This class of HX comes under the category of ceramic/composite materials with the higher temperature goal in the program of ≥1100 °C inlet temperature operation. The enabling capability of this effort is the use of glass-ceramic matrix composite (GCMC) material which provides the high temperature durability of a ceramic, the flaw tolerance of a composite, a significantly faster and lower cost manufacturing process than conventional matrix CMCs and very low porosity levels < 0.5%. For thin-walled HX structures and the need to minimize leakage, the low porosity differentiator is particularly important. RTRC has prior experience with this material system and in the current project advanced the component design and manufacturing methods into new territory to produce features required for effective heat exchange under high pressures. In this approach, silicon carbide fiber is fabricated into a fiber preform using various textile processes. Graphite tooling is used both during the build-up of the fiber preform (interior tooling) and after the fiber preform has been completed (exterior tooling). This tooling assembly is heated to high temperature in an environment that has been evacuated and backfilled with inert gas. A reservoir of specialty glass is present and once the desired temperature has been reached to achieve the desired glass viscosity, an actuator distributes the glass throughout the fiber preform using passageways which are part of the tooling design in a process known as glass transfer molding. After the tooling has been removed, the composite is heat treated to convert the amorphous glass to a crystalline ceramic, providing improved properties. The project was divided into three phases focusing on the following: 1) 10 kW HX design and coupon-level tube sheet fabrication, 2) 10 kW HX fabrication, 3) 50 kW HX fabrication. During Budget Period 1 (BP1), additional risks were encountered and the need for additional funds was agreed upon by ARPA-E program leadership. Due to a variety of factors, the contract modification required nominally 18 months to execute at which time the HITEMMP program was effectively concluding. Because of this and the time that would be required to perform BP2 tasks, it was decided to conclude the project at the end of BP1. During the design of the 10 kW HX, manufacturing constraints were learned and incorporated, leading to a revised configuration for the fiber preform and HX. Heat exchange and pressure drop predictions also played a role in modifying the original design concept to be a higher aspect ratio shell-and-tube HX, simplifying the manufacturing process and improving the heat exchanger performance. Good gravimetric and volumetric thermal power densities of 11.2 kW/kg and 10,200 kW/m3 for the entire HX were projected that involved thermo-structural Finite Element Analysis to determine the structural mass needed for the high operation pressures of 250 bar cold inlet and 80 bar hot inlet. Fiber preforms using textile processes were produced for multiple headered tube sheets. Additional challenges were encountered during the glass transfer molding step for which solutions were identified, but programmatics did not allow them to be implemented in BP1. While complete HX test articles were not fabricated, the benefits of this GCMC material for a variety of high temperature applications remain.

30 DIRECT ENERGY CONVERSION↗

Correlation between structure and microwave dielectric properties of low-temperature-fired Mg2SiO4 ceramics

Highlights: • Mg{sub 2}SiO{sub 4}–xLiF ceramics could be sintered at 900 °C. • The microwave dielectric properties were significantly dependent on the structure. • The following optimum properties were achieved in the x = 8 wt% ceramics. • Temperature stability of Mg{sub 2}SiO{sub 4}–8 wt% LiF–6.0vol% CaTiO{sub 3} ceramics was obtained. • These ceramics also exhibited excellent chemical compatibility with Ag. - Abstract: Mg{sub 2}SiO{sub 4}–LiF ceramics were fabricated via a conventional solid-state process and sintered at 900 °C. The secondary phase, Li{sub 2}SiO{sub 3}, was observed with ≤6 wt% LiF, and the Li{sub 2}MgSiO{sub 4} phase was detected with ≥8 wt% LiF. The relative density and secondary phase can account for the decrease in the ε{sub r} with an increase in LiF. The degree of crystallization, unit cell volume, secondary phase, and microstructure correlated with the Q × f values. The value of the τ{sub f} was related to the distortions in the Mg(1)O{sub 6} octahedron and the secondary phase. The sample exhibited excellent properties for Mg{sub 2}SiO{sub 4}–8 wt% LiF with ε{sub r} = 6.1, Q × f = 109719 GHz, and τ{sub f} = − 61 ppm/°C. The temperature stability of the Mg{sub 2}SiO{sub 4}–8 wt%LiF–6 vol%CaTiO{sub 3} ceramics was obtained with ε{sub r} = 7.1, Q × f = 31091 GHz and τ{sub f} = − 2.0 ppm/°C. Mg{sub 2}SiO{sub 4}–LiF–CaTiO{sub 3} ceramics provide excellent chemical compatibility with Ag.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Characterization of crystalline ceramic waste form

The research conducted in this work package is to collect data in support of future development of ceramic waste forms and to help develop the next generation high performance waste management technologies. This work package collaborates closely with the work conducted under “Ceramics - Savannah River National Laboratory (SRNL) - (FT-15SR030702)” and the NEUP project “Alternative High-Performance Ceramic Waste Forms” – Alfred University (AU) – (DE-AC07-05ID14517)”. The Los Alamos National Laboratory (LANL) is focusing on characterization and testing procedure on the reference crystalline ceramics to further develop the crystalline ceramic waste form to incorporate combined HLW raffinate stream and/or TRU stream from fuels fabrication processes. In Fiscal Year 2015, we are mainly working on cold crucible induction melter (CCIM) test multi-phase crystalline ceramic waste form samples and single phase hollandite materials. Various characterization techniques (including X-ray diffraction, transmission electron microscopy, scanning electron microscopy) were used to characterize CCIM samples. For the radiation stability test, in situ radiation techniques were employed to simulate self-radiation in waste form samples.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Influence of high magnetic field on the luminescence of Eu{sup 3+}-doped glass ceramics

Rare earth (RE) doped materials have been widely exploited as the intriguing electronic configuration of RE ions offers diverse functionalities from optics to magnetism. However, the coupling of magnetism with photoluminescence (PL) in such materials has been rarely reported in spite of its fundamental significance. In the present paper, the effect of high pulsed magnetic field on the photoluminescence intensity of Eu{sup 3+}-doped nano-glass-ceramics has been investigated. In our experiment, Eu-doped oxyfluoride glass and glass ceramic were prepared by the conventional melt-quenching process and controlled heat treatment. The results demonstrate that the integrated PL intensity of Eu{sup 3+} decreases with the enhancement of magnetic field, which can be interpreted in terms of cooperation effect of Zeeman splitting and magnetic field induced change in site symmetry. Furthermore, as a result of Zeeman splitting, both blue and red shift in the emission peaks of Eu{sup 3+} can be observed, and this effect becomes more prominent with the increase of magnetic field. Possible mechanisms associated with the observed magneto-optical behaviors are suggested. The results of the present paper may open a new gate for modulation of luminescence by magnetic field and remote optical detection of magnetic field.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Management of Salt Waste from Electrochemical Processing of Used Nuclear Fuel

Electrochemical processing of used nuclear fuel involves operation of one or more cells containing molten salt electrolyte. Processing of the fuel results in contamination of the salt via accumulation of fission products and transuranic (TRU) actinides. Upon reaching contamination limits, the salt must be removed and either disposed or treated to remove the contaminants and recycled back to the process. During development of the Experimental Breeder Reactor-II spent fuel treatment process, waste salt from the electrorefiner was to be stabilized in a ceramic waste form and disposed of in a high-level waste repository. With the cancellation of the Yucca Mountain high-level waste repository, other options are now being considered. One approach that involves direct disposal of the salt in a geologic salt formation has been evaluated. While waste forms such as the ceramic provide near-term resistance to corrosion, they may not be necessary to ensure adequate performance of the repository. To improve the feasibility of direct disposal, recycling a substantial fraction of the useful salt back to the process equipment could minimize the volume of the waste. Experiments have been run in which a cold finger is used for this purpose to crystallize LiCl from LiCl/CsCl. If it is found to be unsuitable for transportation, the salt waste could also be immobilized in zeolite without conversion to the ceramic waste form.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Electrochemically Engineered, Highly Energy-Efficient Conversion of Ethane to Ethylene and Hydrogen below 550 °C in a Protonic Ceramic Electrochemical Cell

Ethylene is one of the largest building blocks in the petrochemical industry, mainly produced by steam cracking of ethane derived from naphtha or shale gas at high temperatures (>800 °C). Despite its technical maturity and economic competitiveness, the thermal steam cracking of ethane is highly energy-intensive. In this work, an electrochemically engineered direct conversion process of ethane to produce hydrogen and ethylene using a planar protonic ceramic membrane reactor with a bi-functional three-dimensional catalytic electrode is reported, with a single-pass ethane conversion of 40% and ethylene yield of 26.7% at 550 °C. Compared with the industrial ethane steam cracking, this method saves process energy input by 45.1% and improves process energy efficiency by 50.6%, based on comprehensive process simulation using Aspen Plus software. Further, steam electrolysis treatment under the solid oxide electrolysis cell mode can regenerate the system’s catalytic performance and significantly alleviate catalytic degradation by 74%, demonstrating high techno-economic viability.

bi-functional electrode↗

Innovative manufacturing and materials for low cost lithium ion batteries

This project demonstrated entirely new manufacturing process options for lithium ion batteries with major potential for improved cost and performance. These new manufacturing approaches are based on the use of the new electrode-coated separators instead of the conventional electrode-coated metal current collector foils. The key enabler to making these electrode-coated separators is a new and unique all-ceramic separator with no conventional porous plastic separator present. A simple, low cost, and high speed manufacturing process of a single coating of a ceramic pigment and polymer binder onto a re-usable release film, followed by a subsequent delamination of the all-ceramic separator and any layers coated over it, such as electrodes and metal current collectors, was utilized. A suitable all-ceramic separator was developed that demonstrated the following required features needed for making electrode-coated separators: (1) no pores greater than 100 nanometer (nm) in diameter to prevent any penetration of the electrode pigments into the separator; (2) no shrinkage of the separator when heated to the high oven heats needed for drying of the electrode layer; and (3) no significant compression of the separator layer by the high pressure calendering step needed to densify the electrodes by about 30%. In addition, this nanoporous all-ceramic separator can be very thin at 8 microns thick for increased energy density, while providing all of the performance features provided by the current ceramic-coated plastic separators used in vehicle batteries: improved safety, longer cycle life, and stability to operate at voltages up to 5.0 V in order to obtain even more energy density. The thin all-ceramic separator provides a cost savings of at least 50% for the separator component and by itself meets the overall goal of this project to reduce the cell inactive component cost by at least 20%. The all-ceramic separator also enables further cost savings by its excellent heat stability with no shrinkage at up to 220oC. This allows vacuum drying of the dry cell just before filling with the electrolyte and thereby can reduce the size of the cell assembly dry room by 50%. Once the electrode-coated separator is produced, there are many different approaches for adding the metal current collector layers and making and connecting the tabs of the cells. These approaches include: (1) laminating the electrode side of the electrode-coated separator to both sides of a metal current collector; and (2) making a full coated electrode stack by coating or depositing a current collector layer on the electrode side and then coating a second electrode layer onto the current collector. Further cost savings are available from using lower cost and/or thinner and lighter current collectors and from using a separator coating manufacturing process at widths of 1.5 meters (m) or more and at high production line speeds of up to 125 meters per minute (mpm), both of which are well above the conventional coating widths and line speeds presently used in manufacturing electrodes for lithium ion batteries.

25 ENERGY STORAGE↗

Embedment of sensors in ceramic structures

Ceramic materials such as silicon carbide (SiC) are attractive for many nuclear applications due to their ability to withstand high temperatures, which inherently improve the thermal efficiency of the power conversion cycle and can in some cases provide high-temperature process heat. SiC is particularly attractive because of its high-temperature strength retention, stability under neutron irradiation, and low neutron absorption. The TCR program has recently demonstrated the ability to fabricate monolithic SiC components with complex geometries using a binder jet additive manufacturing technique followed by densification using chemical vapor infiltration (CVI). This technology presents an opportunity to embed sensors within ceramic components at critical locations that allow for enhanced process monitoring and control of advanced nuclear energy systems. The challenges with embedding sensors in ceramic components are to identify appropriate materials that can survive the CVI process, remain embedded after cooling to room temperature, and be suitable for operation in a high-temperature nuclear environment. This report summarizes the sensors that are being considered for embedding within ceramics, the sensor embedding process, material compatibility studies, and characterization of the embedded components. Material selection is first guided by computational thermodynamics and is confirmed by embedding coupons and examining material interactions using electron microscopy. This work shows that a wide range of refractory metals, as well as certain fiber optic sensors, can be successfully embedded in 3D-printed SiC. Future work will involve testing of functional sensors including thermocouples and optical fiber-based, spatially distributed temperature/strain sensors.

36 MATERIALS SCIENCE↗

Scalable, Infiltration-Free Ceramic Matrix Composite Manufacturing for Molten Salt Receiver (SIF-CMC)

Ceramic Matrix Composite (CMC) with high thermomechanical properties is a promising material class for Concentrated Solar Power but current use is limited by a long and tedious manufacturing process with high costs and poor scalability. SIF-CMC provides a novel way to simplify the manufacturing process by dramatically increasing the char yield of the matrix from polymer to ceramic, which makes the CMC affordable and scalable.

Wei, Junhua↗

Proton-conducting oxides for energy conversion and storage

Proton-conducting oxides are a class of solid-state ion-conducting ceramic materials that demonstrate significant hydrogen ion (proton) conductivity at intermediate temperatures (e.g., 300–700 °C). They are garnering significant attention due to several unique characteristics that distinguish them from both higher temperature oxygen ion conducting oxides and lower temperature proton-conducting polymers. By enabling proton-mediated electrochemistry under both dry and wet environments at moderate temperatures, protonic ceramics provide unique opportunities to enhance or synergize a diverse range of complementary electrochemical and thermochemical processes. Because of this potential, significant efforts have been devoted to advancing numerous energy-related applications using these materials. This review aims to comprehensively summarize these applications and analyze the most up-to-date and future developments of proton-conducting oxides. We aim to bring together this diverse subject matter by integrating the fundamentals of proton-conducting oxides with application-oriented insights. We begin with a historical roadmap, followed by a basic overview of the materials, theories and fundamentals, and fabrication and processing technologies underlying the field. The central section of our review summarizes major applications and developments of proton-conducting ceramics, ranging from maturing applications approaching commercialization to embryonic technologies just now emerging from the lab. These include protonic ceramic fuel cells, protonic ceramic electrolysis cells, reversible protonic ceramic electrochemical cells, protonic ceramic membrane reactors, and protonic ceramic electrochemical reactors. For each application, we analyze both the prospects and challenges and offer recommendations for future research directions so that tomorrow's researchers can continue to advance the development and commercialization of these fascinating materials.

Duan, Chuancheng (ORCID:0000000218261415)↗