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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 379 records · Page 21
All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

Texture Manipulation and Its Impact on Electrical Properties of Zinc Phosphide Thin Films

Both randomly oriented and highly (220) textured thin films of zinc phosphide (Zn3P2) were grown by the close-space sublimation method. The effect of deposition parameters, such as pressure and substrate temperature, on the texture evolution has been established. It was found that the deposition temperature plays a dominant role in determining the preferred orientation whereas the ambient pressure (below 10 Torr) does not greatly affect the film texture. We further found that the microstrain changes from tensile at lower deposition temperatures to compressive at higher deposition temperatures. The preferred orientation also had a strong impact on the electrical resistivity of the films. The results provide guidance on the selection of substrate and deposition parameters to grow Zn3P2 thin films with desirable properties.

14 SOLAR ENERGY↗
DOE OSTI2018

Effect of Aluminum Addition on the Evolution of Microstructure, Crystallographic Texture and Mechanical Properties of Single Phase Hexagonal Close Packed Mg-Li Alloys

In the present investigation, an effort has been made to understand the effect of aluminum addition to α Mg-Li alloys. The corresponding composition Mg-4Li-xAl (x = 0, 2, 4 and 6 wt.%) alloys have been prepared by stir casting route under an argon environment. Extrusion was carried out at 300 °C with the extrusion ratio of 15:1. Significant grain refinement was observed after extrusion. X-ray diffraction-based investigation of the cast and extruded alloys showed the presence of intermetallic compounds such as Mg{sub 17}Al{sub 12} and AlLi in the Al-rich alloys namely, Mg-4Li-xAl (x = 4 and 6 wt.%). These precipitates were also present in the extruded plus annealed samples, indicating the stability of the precipitates at high temperature. The bulk x-ray texture measurement revealed a crystallographic texture where the c-axis of the h.c.p crystals was perpendicular to the extrusion direction (ED) for extruded sample. A texture transition was observed on annealing. The c-axis was oriented parallel to the ED. Mechanical properties of the cast, extruded and extruded plus annealed material illustrate that the addition of Al led to enhancement in hardness, yield strength and ultimate tensile strength.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of Hot Deformation on Texture and Microstructure in Fe-Mn Austenitic Steel During Compression Loading

Hot compression tests of a new high-Mn austenitic steel were carried out at deformation temperatures of 700, 800, 900, and 1000 °C under strain rate of 0.01 s{sup −1}. The hot deformation behavior was investigated by the analyses of flow curves, texture, and deformed microstructures. Microstructures of the deformed specimens and macrotexture were examined using electron backscatter diffraction and x-ray diffraction methods, respectively. The results showed that the flow stress depended strongly on the deformation temperature and decreased by increasing deformation temperature. The microstructural evidence indicated that the dynamic recrystallization (DRX) process of experimental steel was initiated at 800 °C with necklace structure. The volume fraction of DRX grains was considerably increased by increasing deformation temperature to 1000 °C. Texture of the DRX grains tended to become a weak texture and was associated with the formation of Goss and R-Cube components. Meanwhile, martensitic transformation was detected in the hot-deformed austenite. The martensitic transformation was the most difficult in the DRX grains because of the effect of small grain size. The tendency of transformation was decreased after compression at 1000 °C.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Tribological Behavior of Electrochemically Etched AISI 316 Stainless Steel with a Textured Surface

In this work, AISI 316 stainless steel (316 SS) was electrochemically etched in four NaCl solutions (10, 15, 20, and 25 wt.%) to form textured surfaces. Surface morphologies, three-dimensional surface topographies, and surface profiles of the textured 316 SS samples were obtained by scanning electron microscopy (SEM) and laser scanning confocal microscope (LSCM). Sliding friction tests of the textured 316 SS samples were conducted in air and under grease lubrication. The results suggested that the variable degrees of microtextured surfaces after electrochemical etching in 10, 15, and 20 wt.% NaCl solutions. The 316 SS samples etched in 15 and 20 wt.% NaCl solutions showed more promising tribological performance than other samples, as reflected by their friction coefficients, mass loss per unit distance traveled (mg/m), and wear morphologies.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Selective laser melting of 304L stainless steel: Role of volumetric energy density on the microstructure, texture and mechanical properties

The role of volumetric energy density on the microstructural evolution, texture and mechanical properties of 304L stainless steel parts additively manufactured via selective laser melting process is investigated. 304L is chosen because it is a potential candidate to be used as a matrix in a metal matrix composite with nanoparticles dispersion for energy and high temperature applications. The highest relative density of 99 %±0.5 was achieved using a volumetric energy density of 1400 J/mm 3 . Both XRD analysis and Scheil simulation revealed the presence of a small trace of the delta ferrite phase, due to rapid solidification within the austenitic matrix of 304L. Here, a fine cellular substructure ranged between 0.4–1.8 μm, was detected across different energy density values. At the highest energy density value, a strong texture in the direction of [100] was identified. At lower energy density values, multicomponent texture was found due to high nucleation rate and the existing defects. Yield strength, ultimate tensile strength, and microhardness of samples with a relative density of 99 % were measured to be 540 ± 15 MPa, 660 ± 20 MPa and 254 ± 7 HV, respectively and higher than mechanical properties of conventionally manufactured 304L stainless steel. Heat treatment of the laser melted 304L at 1200 °C for 2 h, resulted in the nucleation of recrystallized equiaxed grains followed by a decrease in microhardness value from 233 ± 3 HV to 208 ± 8 HV due to disappearance of cellular substructure.

304L stainless steel↗
DOE OSTI2022

Schmid factor crack propagation and tracking crystallographic texture markers of microstructural condition in direct energy deposition additive manufacturing of Ti-6Al-4V

Metallic additive manufacturing (AM) provides a customizable and tailorable manufacturing process for new engineering designs and technologies. The greatest challenge currently facing metallic AM is maintaining control of microstructural evolution during solidification and any solid state phase transformations during the build process. Ti-6Al-4V has been extensively surveyed in this regard, with the potential solid state and solidification microstructures explored at length. In this study, we evaluate the applicability of previously determined crystallo- graphic markers of microstructural condition observed in electron beam melting powder bed fusion (PBF-EB) builds of Ti-6Al-4V in a directed energy deposition (DED) build process. The aim of this effort is to elucidate whether or not these specific crystallographic textures are useful tools for indicating microstructural conditions in AM variants beyond PBF-EB. Parent β-Ti grain size was determined to be directly related to α-Ti textures in the DED build process, and the solid state microstructural condition could be inferred from the intensity of specific α-Ti orientations. Qualitative trends on the as-solidified β-Ti grain size were also determined to be related to the presence of a fiber texture, and proposed as a marker for as-solidified grain size in any cubic metal melted by AM. Analysis of the DED Ti-6Al-4V build also demonstrated a near complete fracture of the build volume, suspected to originate from accumulated thermal stresses in the solid state. Crack propagation was found to only appreciably occur in regions of slow cooling with large α +β colonies. Schmid factors for the basal and prismatic α-Ti systems explained the observed crack pathway, including slower bifurcation in colonies with lower Schmid factors of both slip systems. Colony morphologies and localized equiaxed β-Ti solidification were also found to originate from build pauses during production and uneven heating of the build edges during deposition. Tailoring of DED Ti-6Al-4V microstructures with the insight gained here is proposed, along with cautionary insight on preventing unplanned build pauses to maintain an informed and controlled thermal environment for microstructural control.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Lung Texture in Serial Thoracic Computed Tomography Scans: Correlation of Radiomics-based Features With Radiation Therapy Dose and Radiation Pneumonitis Development

Purpose: To assess the relationship between radiation dose and change in a set of mathematical intensity- and texture-based features and to determine the ability of texture analysis to identify patients who develop radiation pneumonitis (RP). Methods and Materials: A total of 106 patients who received radiation therapy (RT) for esophageal cancer were retrospectively identified under institutional review board approval. For each patient, diagnostic computed tomography (CT) scans were acquired before (0-168 days) and after (5-120 days) RT, and a treatment planning CT scan with an associated dose map was obtained. 32- × 32-pixel regions of interest (ROIs) were randomly identified in the lungs of each pre-RT scan. ROIs were subsequently mapped to the post-RT scan and the planning scan dose map by using deformable image registration. The changes in 20 feature values (ΔFV) between pre- and post-RT scan ROIs were calculated. Regression modeling and analysis of variance were used to test the relationships between ΔFV, mean ROI dose, and development of grade ≥2 RP. Area under the receiver operating characteristic curve (AUC) was calculated to determine each feature's ability to distinguish between patients with and those without RP. A classifier was constructed to determine whether 2- or 3-feature combinations could improve RP distinction. Results: For all 20 features, a significant ΔFV was observed with increasing radiation dose. Twelve features changed significantly for patients with RP. Individual texture features could discriminate between patients with and those without RP with moderate performance (AUCs from 0.49 to 0.78). Using multiple features in a classifier, AUC increased significantly (0.59-0.84). Conclusions: A relationship between dose and change in a set of image-based features was observed. For 12 features, ΔFV was significantly related to RP development. This study demonstrated the ability of radiomics to provide a quantitative, individualized measurement of patient lung tissue reaction to RT and assess RP development.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
DOE OSTI2023

Decoupling the effects of texture and composition on magnetic properties of Fe-Si sheet processed by shear deformation

Soft magnetic Fe-Si alloys (electrical steels) possess exceptional functional properties such as high permeability, low coercivity, and low core loss, which generally improve with increasing Si content in the alloy. However, Fe-Si alloys containing > 3.5 wt% Si are also characterized by prohibitively low workability and poor ductility that have prevented their efficient commercial production in sheet form by rolling. This has limited their use for improving efficiency of motors and transformers. In this study, hybrid cutting-extrusion (HCE) is used as a single-step thermomechanical processing method to produce continuous Fe-Si alloy sheet with high Si compositions of 4 wt% to 6.5 wt%. HCE sheet is shown to have a homogeneous annealed grain structure and simple-shear crystallographic textures. By controlling the HCE deformation path, varied crystallographic shear textures are created in the sheet. Quasi-static magnetic properties of the HCE sheet are evaluated to decouple the effects of sheet texture and Si composition on resultant permeability and coercivity properties. The results suggest that HCE, with suitable process scaling, is a viable route for production of high-Si content electrical steel sheet for next-generation motors and transformers.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Deformation textures of aluminum in a multilayered Ti/Al/Nb composite severely deformed by accumulative roll bonding

The accumulative roll bonding process was carried out to produce multilayered Ti/Al/Nb composites up to four cycles. Scanning electron microscopy, transmission electron microscopy electron backscattered diffraction and nanoindentation were employed to investigate the microstructural and texture evolution. A homogenous distribution of Ti/Nb necking layers in Al matrix was achieved after four ARB cycles. Grain refinement was observed to increase with increasing number of ARB cycles. The fraction of high-angle grain boundaries as also increased. Strong recrystallization texture appeared for high number of ARB cycles due to the adiabatic heat that occurs during ARB processing. The shear band at the Ti/Al interface reduced the intensity of the cold rolling fiber textures of Al. There was no evidence of shear component from the orientation distribution function results.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Microstructure, texture, and mechanical properties of friction stir welded commercial brass alloy

Microstructural evolution during friction stir welding of single-phase brass and corresponding mechanical properties were investigated. For this purpose, 2 mm thick brass plate was friction stir welded at a rotational speed of 450 rpm and traverse speed of 100 mm/min. The microstructure of the joint was studied using optical microscopy, scanning electron microscopy equipped with electron back scattered diffraction system, and scanning transmission electron microscopy. The mechanical properties were measured using hardness and tensile tests. The formation of subgrains and their transformation into new grains in conjunction with existence of A{sub 1}{sup ⁎}, A{sub 2}{sup ⁎} and C texture components revealed that the continuous dynamic recrystallization plays a dominant role in the microstructural evolution. However, grain boundary bulging, along with the formation of twin boundaries, and presence of the G texture component showed that the discontinues dynamic recrystallization may participate in the new grain formation. Furthermore, the different strengthening mechanisms, which caused the higher strength of the joint, were discussed. - Highlights: •Microstructural evolution during FSW of a single phase brass was investigated. •CDRX and DDRX were the main mechanisms of the grain structure formation during FSW. •GDRX and SRX were not contributed in grain structure formation. •The lamellas TBs were formed in the SZ of the joints. •Grain boundary, dislocation, and texture effects resulted in higher strength.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Defect features, texture and mechanical properties of friction stir welded lap joints of 2A97 Al-Li alloy thin sheets

1.4 mm 2A97 Al-Li alloy thin sheets were welded by friction stir lap welding using the stirring tools with different pin length at different rotational speeds. The influence of pin length and rotational speed on the defect features and mechanical properties of lap joints were investigated in detail. Microstructure observation shows that the hook defect geometry and size mainly varies with the pin length instead of the rotational speed. The size of hook defects on both the advancing side (AS) and the retreating side (RS) increased with increasing the pin length, leading to the effective sheet thickness decreased accordingly. Electron backscatter diffraction analysis reveals that the weld zones, especially the nugget zone (NZ), have the much lower texture intensity than the base metal. Some new texture components are formed in the thermo-mechanical affected zone (TMAZ) and the NZ of joint. Lap shear test results show that the failure load of joints generally decreases with increasing the pin length and the rotational speed. The joints failed during the lap shear tests at three locations: the lap interface, the RS of the top sheet and the AS of the bottom sheet. The fracture locations are mainly determined by the hook defects. - Highlights: • Hook defect size mainly varies with the pin length of stirring tool. • The proportion of LAGBs and substructured grains increases from NZ to TMAZ. • Weld zones, especially the NZ, have the much lower texture intensity than the BM. • Lap shear failure load and fracture location of joints is relative to the hook defects.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of short-range order on microstructure, texture and strain hardening of cold drawn Cu-10 at.%Mn alloy

Highlights: • Excluding the effect of stacking fault energy, short-range order effect is discussed solely. • Short-range order is beneficial for twinning and slip planarity. • Short-range order promotes the formation of <111> fiber texture. • Strain hardening improving by short-range order. - Abstract: The aim of the present study is to investigate the effect of short-range order (SRO) on the microstructural evolution and mechanical property of Cu-10 at.%Mn alloy during cold drawing deformation. Characterization of the cold drawn Cu-10 at.%Mn alloy samples were performed using transmission electron microscope (TEM) and electron back scattering diffraction (EBSD), and their hardness were also tested. The results show that SRO is beneficial for both twinning and the transition of dislocation glide from wavy slip to planar slip at the low strains. At the high strains, the wavy slip generates due to the destruction of SRO. SRO increases the volume fraction of <111> texture component and the critical strain threshold. Moreover, the presence of SRO significantly improves strain hardening by combining the effects of dislocation, deformation twinning and texture hardening, which results in a significant increase of hardness.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Precipitation behavior of ωo phase and texture evolution of a forged Ti-45Al-8.5Nb-(W, B, Y) alloy during creep

Highlights: • The morphology of ω{sub o} and residual β{sub o} phases depends on creep temperature and stress. • Stress can increase the tendency of the α{sub 2} to ω{sub o} phase transformation. • The strength of the texture components depend on temperature and stress. • β{sub o}(ω{sub o}) precipitation retards the growth of recrystallized γ grains. • ω{sub o} precipitation resists and deflects the crack during the crack propagation. - Abstract: Creep rupture tests of the as-forged Ti-45Al-8.5Nb-(W,B,Y) alloy with a duplex microstructure were carried out at 750–850 °C and 130–300 MPa. An investigation was performed to study the effects of temperature and stress on the microstructure and texture evolution, as well as on the creep properties of the forged high Nb-containing TiAl alloy with a duplex microstructure. The results show that the stress exponent n = 2.8–3.3, and the creep activation energy values are in the range of 300–400 kJ/mol. After creep, a regular arrangement of ω{sub o} precipitations was observed in the β{sub o} region. The un-transformed β{sub o} phase, which remained in the ω{sub o} interval, was examined using high resolution transmission electron microscope (HRTEM). It is shown that the growth of ω{sub o} precipitations and the morphology of residual β{sub o} phases are related to the creep temperature and stress. Certain β{sub o} stabilizer elements, such as Nb, segregate into α{sub 2} plates and cause ω{sub o} precipitation during dissolution of α{sub 2} plates at high temperature. The interfacial structure between the ω{sub o} and α{sub 2} phases was studied in detail using HRTEM. Meanwhile, texture evolution and dynamic recrystallization of the γ phase were studied using electron backscatter diffraction (EBSD). Observations on the deformation structure also demonstrate that ω{sub o} precipitation acts as an obstacle inhibiting crack propagation and growth of the γ phase. The corresponding formation mechanism and possible effects on creep are discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Texture evolution, phase transformation and mechanical properties of selective laser melted Ti-13Nb-13Zr

Highlights: • The crystallographic texture orientation of Ti-13Nb-13Zr alloy was tailored. • The evolution of the volume fraction of α′ phase was investigated. • The phase transformation was discussed using TEM/HRTEM observations. • The elastic moduli of α′ and β phases have been calculated. - Abstract: The crystallographic texture and phase composition associated with the performance of materials have been well documented, but there are very few studies on their controlling strategies. In this work, the crystallographic texture orientation and phase transformation of Ti-13Nb-13Zr alloy were tailored for the first time by selective laser melting with different scanning strategies. <011> crystal orientation along the building direction is preferred in sample A (unidirectional scanning along one axis), while <001> is preferred in sample B (unidirectional scanning with a 90° rotation in each layer). The evolution of the volume fraction of α′ phase was investigated using X-ray photoelectron spectroscopy. The results indicated that sample B has the highest content of α′ phasein sample B. The hardness and wear resistance have been studied through nanoindentation and the results turn out that all samples show higher hardness and better wear resistance (hin sample B. The hardness and wear resistance have been studied through nanoindentation and the results turn out that all samples show higher hardness and better wear resistance (higher H{sub d}/E{sub r} and H{sub d}{sup 3}/E{sub r}{sup 2} ratios) than widely used CP Ti. A simple micromechanical model was used to calculate the elastic moduli of α′ and β phases, which were determined to be 151 GPa and 64 GPa, respectively.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Crystal c-axis mapping of hcp metals by conventional reflected polarized light microscopy: Application to untextured and textured cp-Titanium

Highlights: • A computer-aided methodology based on reflected PLM was developed for c-axis orientation mapping of hcp structures. • The methodology was applied to two alpha cp-Ti bulk samples with different texture characteristics. • Calibration and validation of the methodology were performed by using EBSD. - Abstract: Nowadays the crystallographic characterization of polycrystalline metals and metallic alloys is usually performed by means of the electron backscatter diffraction (EBSD) technique. However, when dealing with coarse structures presenting intrinsic optical anisotropy, polarized light microscopy (PLM) imaging might be an alternative or a complementary time-efficient technique. Accordingly, a new computer-aided methodology has been developed in the present study and successfully applied on the crystal c-axis characterization of a hexagonal close-packed (hcp) structure, alpha commercial pure-Titanium (cp-Ti). In this sense, the correlation between EBSD-based crystallographic parameters and PLM-based parameters under certain light microscope settings has been first established by direct comparison using a representative amount of random orientations. Finally, PLM-based c-axis mapping and subsequent c-axis texture plotting have been performed and validated with EBSD for untextured and textured cp-Ti.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Prediction of softening kinetics and recrystallization texture in non-isothermally annealed bulged tubes using CPFEM and CA models

A hierarchically coupled cellular automata (CA) model, crystal plasticity finite element method (CPFEM), and thermal finite element (FE) model is developed to predict the softening kinetics of the bulged steel tube during non-isothermal annealing. Through the developed model, the kinetics of softening mechanisms including static recovery (SRV) and static recrystallization (SRX), as well as the recrystallization texture are predicted. Later, the Johnson-Mehl-Avrami-Kohnogorov (JMAK) model based on the predicted SRX data is developed to interpret the recrystallization behavior of the material. To perform this study, diverse experimental tests including tube hydroforming (THF), annealing, uniaxial tensile test, hardness test, as well as microstructure observations through optical microscopy and Electron Backscatter Diffraction (EBSD) tests on steel tube are performed. The obtained experimental data are utilized to calibrate and verify the implemented CPFEM model for simulation of THF process, thermal FE model for prediction of the local temperature over annealing time, and CA algorithm for modeling of the softening kinetics and texture evolution throughout the annealing process. The study shows that the predicted deformation characteristics, softening kinetics, recrystallization texture and temperature profile during non-isothermal annealing are in good agreement with experimental data. During the annealing process, a total of four stages for the kinetics of softening mechanisms is observed: No softening; SRV only; SRV dominant; and SRX dominant. During the progress of SRX, the behavior of recrystallization is abruptly changed, confirming that two different mechanisms are controlling the kinetics of transformation.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Textured PrCo{sub 5} nanoflakes with large coercivity prepared by low power surfactant-assisted ball milling

The effect of the milling time on the structure, morphology, coercivity, and remanence ratio of textured PrCo{sub 5} nanoflakes produced by low power surfactant-assisted ball milling (SABM) was investigated. The X-ray powder diffraction (XRD) patterns indicate that the SABM PrCo{sub 5} samples are all CaCu{sub 5}-type hexagonal structure. The average grain size is smaller than 10 nm when the SABM time is equal to or longer than 5.5 h. The thickness of nanoflakes is mainly in the range of 50−100 nm while the length is 0.5−5 μm when the SABM time reaches 8 h. For the field-aligned PrCo{sub 5} nanoflakes, the out-of-plane texture is indicated from the increasing (0 0 l) peaks in the XRD patterns, and the easy magnetization direction is perpendicular to the flake surface. The strong texture of PrCo{sub 5} nanoflakes leads to a large coercivity H{sub c} (7.8 kOe) and obvious anisotropic magnetic behaviors for the aligned samples.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2014

Textured Pr{sub 2}Fe{sub 14}B flakes with submicron or nanosize thickness prepared by surfactant-assisted ball milling

The textured Pr{sub 2}Fe{sub 14}B nanoflakes were produced by surfactant-assisted ball milling (SABM). Single phase tetragonal structure was characterized for the samples before and after SABM by X-ray diffraction (XRD). The thickness and length of the as-milled flakes are mainly in the range of 50–150 nm and 0.5–2 μm, respectively. For the field-aligned Pr{sub 2}Fe{sub 14}B nanoflakes, the out-of-plane texture (the easy magnetization direction (EMD) along the c-axis) is indicated from the increasing (00l) peaks in the XRD patterns. SEM image demonstrates that the EMD is parallel to flaky surface, which is different from the RCo{sub 5} (R = rare earth) system with EMD perpendicular to the surface. We propose a hypothesis that the easy glide planes are related with the area of crystal planes. In addition, a large coercivity H{sub c} = 3.9 kOe is observed in the Pr{sub 2}Fe{sub 14}B flakes with strong texture.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗