Composite bulkhead fabrication development
Composite bulkhead is produced by a fabrication concept utilizing vacuum and/or autoclave pressure to hold preformed welded sandwich elements in place during bonding and aging.
Orr, J.↗
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Composite bulkhead fabrication development Final report
Composite bulkhead fabrication using vacuum or autoclave pressure concepts to hold preformed sandwich elements during age forming and adhesive bonding
SANDWICH CONSTRUCTION↗
Light-controlled resistors provide quadrature signal rejection for high-gain servo systems
Servo amplifier feedback system, in which the phase sensitive detection, low pass filtering, and multiplication functions required for quadrature rejection, are preformed by light-controlled photoresistors, eliminates complex circuitry. System increases gain, improves signal-to-noise ratio, and eliminates the necessity for compensation.
Mc Cauley, D. D.↗
Fucino Earth Station Operation analysis
Telstar I was employed in communication experiments from the pass 1627, January 4th 1963y, when the satellite ceased functioning for communication. During this period 23 experiments were preformed, about half of which were of wideband type.
COMMUNICATIONS SATELLITE↗
Results of tests performed with the Telstar I satellite at the Pleumeur-Bodou Satellite Communication Station
Tests preformed at the Pleumeur-Bodou satellite communications station with Telstar I are described.
TELSTAR I SATELLITE↗
Glass fabric fire barrier for silicone rubber parts
Preformed knitted glass-fabric covers are placed about silicone rubber items in such a way as to completely isolate them from the effects of adjacent fire. These covers permit retention of the desirable resilient properties of the silicone rubber while forming a very effective fire barrier.
Blackmer, K. L.↗
Thermocouple tape
Preformed, low cost, thin film thermocouples on adhesive tapes were fabricated. Metal strips of two dissimilar metals were laid on opposite edges of plastic substrate so that they overlap in center portion, forming thermocouple junction. Useful temperature range for polyimide films was 4 to 673 K.
Mazaris, G. A., Jr.↗
Exploratory development of a flexible ablative covering for space shuttle application
An applied research program is considered for a preliminary design and development of a flexible ablative covering for the space shuttle vehicle that could be easily replaced and/or refurbished. The program was structured to concentrate resources on the major technical problem areas associated with the flexible ablator concept. These areas included: (1) fabrication of a suitable woven carpet reinforcement, (2) modification of a flexible ablator formulation for filling the woven carpet construction, and (3) testing of the flexible ablator concept. Several approaches were evaluated to obtain a flexible ablator. The final recommended solution was one in which the ablative filler was based on a low-density formulation of the elastomeric shield material series (ESM). The preferred approach is one in which a light-weight fabric backing is bonded to preformed and fully cured ESM, and the composite tufted with Astroquartz fiber to the desired tuft or pile density. Ablation tests performed in a hyperthermal arc facility demonstrated the ablation performance of the concept and overshoot capability of the system.
Hiltz, A. A.↗
Development of lightweight aluminum compression panels reinforced by boron-epoxy infiltrated extrusions
Analytical and experimental studies were performed to evaluate the structural efficiencies afforded by the selective reinforcement of conventional aluminum compression panels with unidirectional boron epoxy composite materials. A unique approach for selective reinforcement was utilized called boron/epoxy infiltration. This technique uses extruded metal sections with preformed hollow voids into which unidirectional boron filaments are drawn and subsequently infiltrated with resin to form an integral part. Simplified analytical models were developed to investigate the behavior of stiffener webs with reinforced flanges. Theoretical results are presented demonstrating the effects of transverse shear, of the reinforcement, flange eccentricity and torsional stiffness in such construction. A series of 55 tests were conducted on boron-infiltrated rods and extruded structural sections.
Roy, P. A.↗
Flange design for large-scale modular assembly jigs
Technique incorporates weld-free method for securing flanges to projecting ends of unmachined box-beam framework so flanged structure may be reused without modification. One such framework may be readily assembled to another by simply matching flanges together and passing connecting members between preformed holes in structures.
Gilman, M. M.↗
Task 60 test report, evaluation of IRIG-A 21 channel constant bandwith FM multiplexer for shuttle development flight instrumentation
A frequency modulated (FM) multiplexer, consisting of 21 IRIG-A constant bandwidth (CBW) voltage-controlled oscillators (VCO's) was tested to determine its suitability for use in multiplexing 21 data signals which have frequency ranges of dc to 2 kHz. Tests were preformed with the composite signal, consisting of the mixed outputs of the 21 VCO's connected directly to a set of subcarrier discriminators, with the signal recorded on magnetic tape and played back through the discriminators and with the signal transmitted by a frequency-modulated FM S-band radio frequency RF transmitter to a FM receiver and through the subcarrier discriminators. Tape speed flutter was induced to determine the reduction in flutter noise which can be obtained by the tape speed compensation equipment. The RF transmission test included transmitting the composite signal at a nominal RF received signal of -73 dbm and at RF levels of -83 and -86 dbm.
Haddick, C. M.↗
Low-cost methods for fabrication of aluminum-boron shapes
Deformation processing has not been seriously considered as applicable to composite fabrication, particularly if the filament (e.g., boron) lacks plasticity. When, however, the brittle filament is clad with a ductile matrix such as 6061 Al, the underlying filament is protected from damage even when cold worked severely as in drawing and rolling. These two metal-working processes have been applied successfully to produce seven ply aluminum 50 vol % boron tubes up to 2 in. O.D. by 3 feet in length and flats 1 in. in width by 2 feet in length respectively. Although adequate densification is achieved via drawing and rolling, the former has been given major emphasis. Mechanical properties of rolled and drawn flats and tubes compare favorably with those prepared by static methods. However, the objective of the presentation is to focus on lower processing costs. In specific terms, 2 in. tubes in lengths up to 12 feet can be produced for as little as $150/lb. This is possible only because standard drawbench and carbide dies can be utilized. Furthermore, the major steps including cladding, preform preparation and drawing are conducive to automation.
Divecha, A. P.↗
Flame resistant nontoxic polymer development
A number of homopolymers, copolymers, and terpolymers were synthesized employing styrene and four derivatives of diphenyl-p-styrylphosphine. The various polymeric compositions were prepared by two processes, (1) monomer bulk polymerizations and (2) substitution of preformed polydiphenyl-p-styrylphosphine. Results indicate that the majority of the compositions exhibit superior melting and flame retardant characteristics as compared to polystyrene, but are inferior in molding and film forming capability. Terpolymerization appears to result in the materials with the best overall combination of properties. Toxicological evaluation of three representative basic compositions in the form of molded washers showed that no mortalities occurred among the test animals exposed to the products of the oxidative thermal decomposition of the three materials.
Paciorek, K. L.↗
Turbine blade processing
Space processing of directionally solidified eutectic-alloy type turbine blades is envisioned as a simple remelt operations in which precast blades are remelted in a preformed mold. Process systems based on induction melting, continuous resistance furnaces, and batch resistance furnaces were evaluated. The batch resistance furnace type process using a multiblade mold is considered to offer the best possibility for turbine blade processing.
Source record↗
Low gravity synthesis of polymers with controlled molecular configuration
Heterogeneous chemical systems have been studied for the synthesis of isotactic polypropylene in order to establish baseline parameters for the reaction process and to develop sensitive and accurate methods of analysis. These parameters and analytical methods may be used to make a comparison between the polypropylene obtained at one g with that of zero g (gravity). Baseline reaction parameters have been established for the slurry (liquid monomer in heptane/solid catalyst) polymerization of propylene to yield high purity, 98% isotactic polypropylene. Kinetic data for the slurry reaction showed that a sufficient quantity of polymer for complete characterization can be produced in a reaction time of 5 min; this time is compatible with that available on a sounding rocket for a zero-g simulation experiment. The preformed (activated) catalyst was found to be more reproducible in its activity than the in situ formed catalyst.
Heimbuch, A. H.↗
Measured opening characteristics of an electromagnetically opened diaphragm for the Langley expansion tunnel
Results from an experimental study of the opening characteristics of an electromagnetically opened, 15.24 cm diameter diaphragm are presented. This diaphragm consists of a polyester film bonded to a preformed wire and is opened by passing a current pulse (capacitor discharge) through the wire. The diaphragm separates the acceleration section of the expansion tunnel from the nozzle so that the nozzle may be at a lower pressure than the acceleration section prior to a test. Opening times and cleanness of the opened area were examined for dependence on diaphragm thickness, on wire diameter, on technique of bonding the wire to the diaphragm, and on voltage and energy level of the energy source. Time histories of the pitot pressure measured at the expansion-tunnel nozzle entrance location are presented for (1) no diaphragm, (2) a flow-opened diaphragm, and (3) an electromagnetically opened diaphragm.
Moore, J. A.↗
Low cost fabrication development for oxide dispersion strengthened alloy vanes
Viable processes were developed for secondary working of oxide dispersion strengthened (ODS) alloys to near-net shapes (NNS) for aircraft turbine vanes. These processes were shown capable of producing required microstructure and properties for vane applications. Material cost savings of 40 to 50% are projected for the NNS process over the current procedures which involve machining from rectangular bar. Additional machining cost savings are projected. Of three secondary working processes evaluated, directional forging and plate bending were determined to be viable NNS processes for ODS vanes. Directional forging was deemed most applicable to high pressure turbine (HPT) vanes with their large thickness variations while plate bending was determined to be most cost effective for low pressure turbine (LPT) vanes because of their limited thickness variations. Since the F101 LPT vane was selected for study in this program, development of plate bending was carried through to establishment of a preliminary process. Preparation of ODS alloy plate for bending was found to be a straight forward process using currently available bar stock, providing that the capability for reheating between roll passes is available. Advanced ODS-NiCrAl and ODS-FeCrAl alloys were utilized on this program. Workability of all alloys was adequate for directional forging and plate bending, but only the ODS-FeCrAl had adequate workability for shaped preform extrustion.
Perkins, R. J.↗
Securing connector pins to a PC board
Solder preforms hold pins firmly to withstand repeated insertion and removal of circuit cards. Advantage is excellent electrical continuity between board circuits and pins.
Graham, D.↗