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A low cost compressor rotor was designed and fabricated for a small jet engine. The rotor hub and blade keepers were compression molded with graphite epoxy. Each pair of metallic blades was held in the hub by a keeper. All keepers were locked in the hub with circumferential windings. Feasibility of fabrication was demonstrated in this program.
Results of investigations of requirements and design concepts for large solar-reflecting spacecraft are given. The emphasis is on the one kilometer diameter self contained spacecraft that can be packaged and launched in the space shuttle. The configuration consists of a compression rim stabilized by stays coming from each end of the central compression hub. The stays are stowed on reels on the ends of the hub. The hub consists of two Astromasts which are deployed after launch. The reflector membrane is a two micron thick Kapton film with a vapor deposited aluminum coating.
The coupled free-free modes of the 55M LMSS antenna configuration are shown. They were determined using modal synthesis. Reflector modes clamped at the hub were calculated adopting the efficient cyclic symmetry technique. Similarly, clamped hub modes of the offset boom structure were calculated. The modes of the two substructures were then combined through the process of modal synthesis on the assumption that the interface at the hub structure is rigid thus satisfying statically determinate matching conditions. For attitude control purposes, only modes associated with symmetric components zero and one involve net motions of the center of gravity of the reflector. This condition restricts the set of admissible eigenfunctions for modal synthesis. Modes with symmetric components higher than one are excited only by forces acting on the ribs. These modes are totally uncoupled from the boom dynamics.
Nonintrusive measurements of velocity about a spinner-propeller-nacelle configuration were made at a Mach number of 0.8. A laser velocimeter (LV) specifically developed for these measurements was used to determine the flow field of the advanced swept SR-3 propeller. The data will be used to study the flow and to verify computer prediction codes. The usefulness of the LV data in detecting flow anomalies and to substantiate the data quality was demonstrated. Some typical results are given. Mach number profiles at the entrance of the propeller are compared with theoretical predictions. The LV data is in excellent agreement with the axisymmetric, compressible, inviscid theory (without blades) ahead of the propeller except near the hub. The data indicate blade blockage near the spinner. Blade to blade variations in axial velocity for four radial positions at the propeller exist are also given. The large apparent wake near the hub is associated with the hub choking. The blade to blade variation of axial velocity ahead of a shock within the blade passage is given.
This report describes an experimental investigation of the secondary flow within and aft of an axial compressor model with thick endwall boundary layers. The objective of the study was to obtain detailed aerodynamic and trace gas concentration traverse data aft of a well documented isolated rotor for the ultimate purpose of improving the design phases of compressor development based on an improved physical understanding of secondary flow. It was determined from the flow visualization, aerodynamic, and trace gas concentration results that the relative unloading of the midspan region of the airfoil inhibitied a fullspan separation at high loading preventing the massive radial displacement of the hub corner stall to the tip. Radial distribution of high and low total pressure fluid influenced the magnitude of the spanwise distribution of loss, such that, there was a general decreases in loss near the hub to the extent that for the least loaded case a negative loss (increase in total pressure) was observed. The ability to determine the spanwise distribution of blockage was demonstrated. Large blockage was present in the endwall regions due to the corner stall and tip leakage with little blockage in the core flow region. Hub blockage was found to increase rapidly with loading.
A clamp-mount device is disclosed for mounting equipment to an associated I-beam and the like structural member of the type having oppositely extending flanges wherein the device comprises a base and a pair of oppositely facing clamping members carried diagonally on the base clamping flanges therebetween and having flange receiving openings facing one another. Lock means are carried diagonally by the base opposite the clamping members locking the flanges in the clamping members. A resilient hub is carried centrally of the base engaging and biasing a back side of the flanges maintaining tightly clamped and facilitating use on vertical as well as horizontal members. The base turns about the hub to receive the flanges within the clamping members. Equipment may be secured to the base by any suitable means such as bolts in openings. Slidable gate latches secure the hinged locks in an upright locking position. The resilient hub includes a recess opening formed in the base and a rubber-like pad carried in this opening being depressably and rotatably carried therein.
A program was performed to identify and evaluate a variety of candidate rotor hub configurations for the ITR/FRR. Design criteria were established for the development of the hub concepts. Eight initial hub configurations were examined and two were selected for further refinement and evaluation. The selected concepts were bearingless designs with and without lead-lag dampers. The selected concepts were refined to the point that their physical properties relative to the Government's technical goals and manufacturing aspects could be assessed. In addition, variations that could be incorporated for the FRR were identified and compatibility for installation on the RSRA was addressed.
A program was performed to identify and evaluate a variety of candidate rotor hub configurations for the ITR/FRR. Design criteria were established for the development of the hub concepts. Five initial hub configurations were examined and two were selected for further refinement and evaluation. The selected configurations were bearingless designs. The Classic Elastic Pitch Beam (CEPB) and the Plain Elastic Pitch Beam (PEPB), both exhibit superior qualities for the criteria in the final evalution. The CEPB is favored over the PEPB primarily because it offers better capability for built in damping for stability and is judged to have a lower risk in development.
As part of the Integrated Technology Rotor/Flight Research Rotor (ITR/FRR) Program a number of advanced rotor system designs were conceived and investigated. From these, several were chosen that best meet the started ITR goals with emphasis on stability, reduced weight and hub drag, simplicity, low head moment stiffness, and adequate strength and fatigue life. It was concluded that obtaining low hub moment stiffness was difficult when only the blade flexibility of bearingless rotor blades is considered, unacceptably low fatigue life being the primary problem. Achieving a moderate hub moment stiffness somewhat higher than state of the art articulated rotors in production today is possible within the fatigue life constraint. Alternatively, low stiffness is possible when additional rotor elements, besides the blades themselves, provide part of the rotor flexibility. Two primary designs evolved as best meeting the general ITR requirements that presently exist. An I shaped flexbeam with an external torque tube can satisfy the general goals but would have either higher stiffness or reduced fatigue life. The elastic gimbal rotor can achieve a better combination of low stiffness and high fatigue life but would be a somewhat heavier design and possibly exhibit a higher risk of aeromechanical instability.
A study was made of helicopter tail rotor noise, particularly that due to interactions with the wakes of the main rotor, hub, and fuselage, and with the engine exhaust. Both harmonic and broadband noise were analyzed. The disturbed flow into the tail rotor was modeled using combinations of aerodynamic and acoustic flow codes along with some necessary estimates of turbulence properties. Representative calculations show that the main rotor wake is the strongest contributor to both harmonic and broadband tail rotor noise. The fuselage separation wake and the engine exhaust flow are also very important to both harmonic and broadband noise. The hub and hub-shaft wakes are important contributors to the broadband noise only. The tip vortices do not seem to be important to broadband noise, but their effects on harmonic noise were not modeled accurately enough to draw any conclusions from this study.
Seven cases were selected for correlation from a 1/5.86 Froude-scale experiment that examined several rotor designs which were being considered for full-scale flight testing as part of the Bearingless Main Rotor (BMR) program. The model rotor hub used in these tests consisted of back-to-back C-beams as flexbeam elements with a torque tube for pitch control. The first four cases selected from the experiment were hover tests which examined the effects on rotor stability of variations in hub-to-flexbeam coning, hub-to-flexbeam pitch, flexbeam-to-blade coning, and flexbeam-to-blade pitch. The final three cases were selected from the forward flight tests of optimum rotor configuration as defined during the hover test. The selected cases examined the effects of variations in forward speed, rotor speed, and shaft angle. Analytical results from Bell Helicopter Textron, Boeing Vertol, Sikorsky Aircraft, and the U.S. Army Aeromechanics Laboratory were compared with the data and the correlations ranged from poor-to-fair to fair-to-good.
Four cases were selected for comparison with theoretical predictions using stability data obtained during the flight test of the Bearingless Main Rotor (BMR) on a Messerschmidt-Boelkow-Blohm BO 105 helicopter. The four cases selected form the flight test included two ground resonance cases and two air resonance cases. The BMR used four modified BO 105 blades attached to a bearingless hub. The hub consisted of dual fiberglass C-channel beams attached to the hub center at 0.0238R and attached to the blade root at 0.25R with blade pitch control provided by a torque tube. Analyses from Bell Helicopter Textron, Boeing Vertol, and Sikorsky Aircraft were compared with the data and the correlation ranged from very poor-to-poor to poor-to-fair.
Recent work has demonstrated the propulsive efficiency improvement available from single- and counter-rotation propfans as compared with current technology high bypass ratio turbofans. The concept known as swirl recovery vanes (SRV) is examined through the use of a 3-D Euler code. At high speed cruise conditions, the SRV can improve the efficiency level of a single-rotation propfan, but a concern is to have adequate hub choke margin. The SRV was designed with 2-D methods and was predicted to have hub choking at Mach 0.8 cruise. The 3-D Euler analysis properly accounts for sweep effects and 3-D relief, and predicts that at cruise the SRV will recover roughly 5 percent of the 10 percent efficiency loss due to swirl and have a good hub choke margin.
An experimental structure is described which was constructed to demonstrate and validate recent emerging technologies in the active control and identification of large flexible space structures. The configuration consists of a large, 20 foot diameter antenna-like flexible structure in the horizontal plane with a gimballed central hub, a flexible feed-boom assembly hanging from the hub, and 12 flexible ribs radiating outward. Fourteen electrodynamic force actuators mounted to the hub and to the individual ribs provide the means to excite the structure and exert control forces. Thirty permanently mounted sensors, including optical encoders and analog induction devices provide measurements of structural response at widely distributed points. An experimental remote optical sensor provides sixteen additional sensing channels. A computer samples the sensors, computes the control updates and sends commands to the actuators in real time, while simultaneously displaying selected outputs on a graphics terminal and saving them in memory. Several control experiments were conducted thus far and are documented. These include implementation of distributed parameter system control, model reference adaptive control, and static shape control. These experiments have demonstrated the successful implementation of state-of-the-art control approaches using actual hardware.
The velocity field of a representative helicopter fuselage in a free stream is computed. Perturbation velocities due to the fuselage are computed in a plan above the location of the helicopter rotor (rotor removed). The velocity perturbations computed by a source-panel model of the fuselage are compared with experimental measurements taken with a laser velocimeter. Three paneled fuselage models are studied: fuselage shape, fuselage shape with hub shape, and a body of revolution. The velocity perturbations computed for both fuselage shape models agree well with the measured velocity field except in the close vicinity of the rotor hub. In the hub region, without knowing the extent of separation, modeling of the effective source shape is difficult. The effects of the fuselage perturbations are not well-predicted with a simplified ellipsoid fuselage. The velocity perturbations due to the fuselage at the plane of the measurements have magnitudes of less than 8 percent of free-stream velocity. The velocity perturbations computed by the panel method are tabulated for the same locations at which previously reported rotor-inflow velocity measurements were made.
Recent work has demonstrated the propulsive efficiency improvement available from single- and counter-rotation propfans as compared with current technology high bypass ratio turbofans. The concept known as swirl recovery vanes (SRV) is examined through the use of a 3-D Euler code. At high speed cruise conditions, the SRV can improve the efficiency level of a single-rotation propfan, but a concern is to have adequate hub choke margin. The SRV was designed with 2-D methods and was predicted to have hub choking at Mach 0.8 cruise. The 3-D Euler analysis properly accounts for sweep effects and 3-D relief, and predicts that at cruise the SRV will recover roughly 5 percent of the 10 percent efficiency loss due to swirl and have a good hub choke margin.
Structural optimization of a hingeless rotor is investigated to reduce oscillatory hub loads while maintaining aeroelastic stability in forward flight. Design variables include spanwise distribution of nonstructural mass, chordwise location of blade center of gravity and blade bending stiffnesses (flap, lag and torsion). A comprehensive aeroelastic analysis of rotors, based on a finite element method in space and time, is linked with optimization algorithms to perform optimization of rotor blades. Sensitivity derivatives of blade response, hub loads, and eigenvalues with respect to the design variables are derived using a direct analytical approach, and constitute an integral part of the basic blade response and stability analyses. This approach reduces the computation time substantially; an 80 percent reduction of CPU time to achieve an optimum solution, as compared to the widely adopted finite difference approach. Through stiffness and nonstructural mass distributions, a 60-90 percent reduction in all six 4/rev hub loads is achieved for a four-bladed soft-inplane rotor.
This paper describes a higher harmonic control (HHC) study of a four-bladed helicopter rotor using a coupled flap-lag-torsional aeroelastic stability and response analysis which incorporates finite-state, time-domain aerodyamics. The rotor trim condition is determined using a simplified flap-lag-torsional aeroelastic analysis. Deterministic and cautious controllers based on local and global HHC models are implemented to reduce 4/rev hub loads on roughly equivalent articulate and hingeless rotors. Results obtained for the case when the objective function requires reduction of hub shears alone are compared with results obtained when hub shears and moments are reduced simultaneously. The effects of HHC on blade aeroelastic stability are also considered. Finally, the power requirements for implementing HHC on a hingeless rotor are compared with those obtained for an articulated rotor. It is concluded that hingeless rotors require considerably more power and higher control angles than comparable articulated rotors.