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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Proposed solar-tracker collector assembly with boiler in fixed position, allows use of hard line connections, capable of withstanding optimum high temperature fluid flow. System thereby eliminates need for flexible or slip connection previously used with solar collector systems.
Line-focusing acrylic Fresnel lenses with application potential in the 200 to 370 C range are being analytically and experimentally evaluated. Investigations previously conducted with a 56 cm wide lens have been extended by the present study to experimentation/analyses with a 1.8 by 3.7 m lens. A measured peak concentration ratio of 64 with 90 percent of the transmitted energy focused into a 5.0 cm width was achieved. A peak concentration of 61 and a 90 percent target width of 4.5 cm were analytically computed. The experimental and analytical lens transmittance was 81 percent and 86 percent, respectively. The lens also was interfaced with a receiver assembly and operated in the collection mode. The collection efficiency ranged from 42 percent at 100 C to 26 percent at 300 C.
Varied shapes give uniform concentration without significantly increasing fabrication costs. More complex shapes can be developed to make reflection pattern even more uniform without going over to parabolic surfaces. Various simple curves and S-shapes could be constructed by spinning or hydroforming methods.
A segmented design and fabrication and assembly techniques were developed for a 1.8 m (6 ft) diameter parabolic concentrator for space application. This design and these techniques were adaptable to a low cost, mass-produced concentrator. Minimal machining was required. Concentrator segments of formed magnesium were used. The concentrator weighed only 1.6 kg sq m (0.32 lbm/sq ft).
The progress of work on the evacuated receiver, lens design, lens die fabrication, and improvements on components, production techniques, and performance testing is discussed.
The finalization of designs, fabrication of the new lens, receiver, and tracking box and a review of the contract status are presented.
Structural analysis and certification of the collector system is presented. System verification against the interim performance criteria is presented and indicated by matrices. The verification discussion, analysis, and test results are also given.
A 4.67X, plus or minus 5 deg. compound parabolic concentrator (CPC) for a large photovoltaic array in space was analyzed. The design was demonstrated to be effective in achieving a net power gain which can be varied from more than a factor of 3 down to approximately unity. A method for reducing nonuniformities in illumination to a given desired level was found. The effectiveness of this method, which involves the introduction of a degree of non-specularity in the reflector surface, was confirmed by direct measurements with prepared foil reflectors in a CPC in terrestrial sunshine as well as by computer ray tracing. Further ray tracing confirms that the CPC design is extremely tolerant to pointing and alignment errors, minor distortions, etc. A two stage non-imaging design was shown, by preliminary measurements and analysis, to provide both the desired angular tolerance and the required degree of intensity uniformity if higher concentrations (4X-10X) are necessary.
The concentrating properties of specularly reflecting pyramids, hexagons and circular cones are examined. The concentration factor is determined as a function of the coefficient of reflection and the shape and orientation of the incident sunlight. Reflector designs allowing multiple reflections for both normal and oblique incidence are considered.
A single reflection point focusing two-axis tracking paraboloidal dish with a reflector aperture diameter of approximately 11 m has a reflective surface made up of 64 independent, optical quality gores. Each gore is a composite of a thin backsilvered mirror glass face sheet continuously bonded to a contoured substrate of lightweight, rigid cellular glass. The use of largely self-supporting gores allows a significant reduction in the weight of the steel support structure as compared to alternate design concepts. Primary emphasis in the preliminary design package for the low-cost, low-weight, mass producible concentrator was placed on the design of the higher cost subsystems. The outer gore element was sufficiently designed to allow fabrication of prototype gores.
Candidates for reflector panel design concepts, including materials and configurations, were identified. The large list of candidates was screened and reduced to the five most promising ones. Cost and technical factors were used in making the final choices for the panel conceptual design, which was a stiffened steel skin substrate with a bonded, acrylic overcoated, aluminized polyester film reflective surface. Computer simulations were run for the concentrator optics using the selected panel design, and experimentally determined specularity and reflectivity values. Intercept factor curves and energy to the aperture curves were produced. These curves indicate that surface errors of 2 mrad (milliradians) or less would be required to capture the desired energy for a Brayton cycle 816 C case. Two test panels were fabricated to demonstrate manufacturability and optically tested for surface error. Surface errors in the range of 1.75 mrad and 2.2 mrad were measured.
Standard integrated circuit technology has been developed for the design and fabrication of planar multijunction (PMJ) solar cell chips. Each 1 cm x 1 cm solar chip consisted of six n(+)/p, back contacted, internally series interconnected unit cells. These high open circuit voltage solar cells were fabricated on 2 ohm-cm, p-type 75 microns thick, silicon substrates. A five photomask level process employing contact photolithography was used to pattern for boron diffusions, phorphorus diffusions, and contact metallization. Fabricated devices demonstrated an open circuit voltage of 3.6 volts and a short circuit current of 90 mA at 80 AMl suns. An equivalent circuit model of the planar multi-junction solar cell was developed.
Concentrator uses off-axis geometry to achieve efficient uniform illumination of photovoltaic cells. Primary reflector is parabolic cylinder and therefore readily adaptable to rolling up for transport and unrolling for deployment. Foldable cylindrical structure has potiential for both terrestrial and space applications.
The preference of N on P as the preferred structure rather than the common P on N structure, the design of an improved transparency top contact based on the separation of the grid and bus bars, and the identification of gallium phosphide as an improved window layer, replacing the (GaAl) are investigated.
A mechanism that blocks concentrated sunlight from reaching a receiver, in the event of a tracking failure or loss of coolant is described. Sunlight is normally concentrated by a dish reflector onto the opening of a receiver. A faceplate surrounds the opening, and coolant carrying tubes, line the receiver. If the concentrated sunlight wanders so it begins to fall on the faceplate, then the sunlight will melt a portion of a fuse wire portion will break. The wire is attached to a flange on a shutter frame, and breaking of the fuse wire allows the frame to fall. Normally, the shutter frame supports shutter elements that are held open by cam followers that bear against cams.
Reflector assembly for concentration of Sunlight onto photovoltaic cell based on Cassegrainian optical system modified to increase allowable error angle between aim and line of sight to Sun. Widening of cone of acceptance reduces degradation of performance caused by surface-slope errors, misalignments between optical components, and non-fully-specular (i.e., partly diffuse) reflectance. Consequent relaxation of aiming and manufacturing tolerances reduces cost and number of rejects in manufacturing and simplify operation.
A technique for photo generation of radicals is discussed that can be used in the recovery of oxygen and metals from extraterrestrial resources. The concept behind this work was to examine methods whereby radicals can be generated and used in the processing of refractory materials. In that regard, the focus is on the use of sunlight. Sunlight provides useful energy for processing in the forms of both thermal and quantum energy. A number of experiments were conducted in the chlorination of metals with and without the aid of UV and near UV light. The results of some of those experiments are discussed.
The Department of Materials Science and Engineering (MSE) is investigating the use of monatomic chlorine produced in a cold plasma to recover oxygen and metallurgically significant metals from lunar materials. Development of techniques for the production of the chlorine radical (and other energetic radicals for these processes) using local planetary resources is a key step for a successful approach. It was demonstrated terrestrially that the use of UV light to energize the photogeneration of OH radicals from ozone or hydrogen peroxide in aqueous solutions can lead to rapid reaction rates for the breakdown of toxic organic compounds in water. A key question is how to use the expanded solar resource at the lunar surface to generate process-useful radicals. This project is aimed at investigating that question.