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NASA NTRSDate not supplied

Techniques in Assessing Random Uncertainty of Wind Tunnel Replicate Test Data

The preferred method to determine the random uncertainty of variables of interest during wind tunnel tests is by direct analysis of replicate data. However, current information is limited to analysis of a single replicate set condition that does not consider data covariance. This paper provides additional information on considerations for quantifying random uncertainty including the evaluation and correction of replicate data covariance, the selection of replicate set conditions for the test, and the interpolation of random uncertainty at other than replicate set conditions. The analysis and techniques are supported by data from a conventional aircraft configuration test at the Oran Nicks Low-Speed Wind Tunnel and an ASME nozzle flow characterization at the Propulsion Systems Laboratory.

Uncertainty↗
NASA NTRS1995

Simplified liquid oxygen propellant conditioning concepts

Current liquid oxygen feed systems waste propellant and use hardware, unnecessary during flight, to condition the propellant at the engine turbopumps prior to launch. Simplified liquid oxygen propellant conditioning concepts are being sought for future launch vehicles. During a joint program, four alternative propellant conditioning options were studied: (1) passive recirculation; (2) low bleed through the engine; (3) recirculation lines; and (4) helium bubbling. The test configuration for this program was based on a vehicle design which used a main recirculation loop that was insulated on the downcomer and uninsulated on the upcomer. This produces a natural convection recirculation flow. The test article for this program simulated a feedline which ran from the main recirculation loop to the turbopump. The objective was to measure the temperature profile of this test article. Several parameters were varied from the baseline case to determine their effects on the temperature profile. These parameters included: flow configuration, feedline slope, heat flux, main recirculation loop velocity, pressure, bleed rate, helium bubbling, and recirculation lines. The heat flux, bleed rate, and recirculation configurations produced the greatest changes from the baseline temperature profile. However, the temperatures in the feedline remained subcooled. Any of the options studied could be used in future vehicles.

Cleary, N. L.↗
NASA NTRS1995

Low-speed longitudinal aerodynamic characteristics through poststall for 21 novel planform shapes

To identify planform characteristics which have promise for a highly maneuverable vehicle, an investigation was conducted in the Langley Subsonic Basic Research Tunnel to determine the low-speed longitudinal aerodynamics of 21 planform geometries. Concepts studied included twin bodies, double wings, cutout wings, and serrated forebodies. The planform models tested were all 1/4-in.-thick flat plates with beveled edges on the lower surface to ensure uniform flow separation at angle of attack. A 1.0-in.-diameter cylindrical metric body with a hemispherical nose was used to house the six-component strain gauge balance for each configuration. Aerodynamic force and moment data were obtained across an angle-of-attack range of 0 to 70 deg with zero sideslip at a free-stream dynamic pressure of 30 psf. Surface flow visualization studies were also conducted on selected configurations using fluorescent minitufts. Results from the investigation indicate that a cutout wing planform can improve lift characteristics; however, cutout size, shape, and position and wing leading-edge sweep will all influence the effectiveness of the cutout configuration. Tests of serrated forebodies identified this concept as an extremely effective means of improving configuration lift characteristics; increases of up to 25 percent in the value of maximum lift coefficient were obtained.

Gatlin, Gregory M.↗
NASA NTRS1999

Physiologic and Functional Responses of MS Patients to Body Cooling Using Commercially Available Cooling Garments

Personal cooling systems are widely used in industrial and aerospace environments to alleviate thermal stress. Increasingly they are also used by heat sensitive multiple sclerosis (HSMS) patients to relieve symptoms and improve quality of life. There are a variety of cooling systems commercially available to the MS community. However, little information is available regarding the comparative physiological changes produced by routine operation of these various systems. The objective of this study was to document and compare the patient response to two passive cooling vests and one active cooling garment. The Life Enhancement Technology, Inc. (LET) lightweight active cooling vest with cap, the MicroClimate Systems (MCS) Change of Phase garment, and the Steele Vest were each used to cool 13 male and 13 female MS subjects (31 to 67 yr.) in this study. The subjects, seated in an upright position at normal room temperature (approximately 22 C), were tested with one of the cooling garments. Oral, fight and left ear temperatures were logged manually every 5 min. An-n, leg, chest and rectal temperatures; heart rate; and respiration were recorded continuously on a U.F.I., Inc. Biolog ambulatory monitor. Each subject was given a series of subjective and objective evaluation tests before and after cooling. The LET and Steele vests test groups had similar, significant (P less than 0.01) cooling effects on oral and ear canal temperature, which decreased approximately 0.4 C, and 0.3 C, respectively. Core temperature increased (N.S.) with all three vests during cooling. The LET vest produced the coldest (P less than 0.01) skin temperature. Overall, the LET vest provided the most improvement on subjective and objective performance measures. These results show that the garment configurations tested do not elicit a similar thermal response in all MS patients. Cooling with the LET active garment configuration resulted in the lowest body temperatures for the MS subjects; cooling with the MCS vest was least effective. For functional responses, the LET test group performed better than the other two vests.

Ku, Yu-Tsuan E.↗
NASA NTRS1976

Digital data processing system dynamic loading analysis

Simulation and analysis of the Space Shuttle Orbiter Digital Data Processing System (DDPS) are reported. The mated flight and postseparation flight phases of the space shuttle's approach and landing test configuration were modeled utilizing the Information Management System Interpretative Model (IMSIM) in a computerized simulation modeling of the ALT hardware, software, and workload. System requirements simulated for the ALT configuration were defined. Sensitivity analyses determined areas of potential data flow problems in DDPS operation. Based on the defined system requirements and the sensitivity analyses, a test design is described for adapting, parameterizing, and executing the IMSIM. Varying load and stress conditions for the model execution are given. The analyses of the computer simulation runs were documented as results, conclusions, and recommendations for DDPS improvements.

Lagas, J. J.↗
NASA NTRS1985

Wind-tunnel evaluation of a 21-percent-scale powered model of a prototype advanced scout helicopter

An exploratory wind tunnel investigation of a 21 percent scale powered model of a prototype advanced scout helicopter was conducted in the Langley 4 by 7 Meter Tunnel. The investigation was conducted to define the overall aerodynamic characteristics of the Army Helicopter Improvement Program (AHIP), to determine the effects of the rotor on the aerodynamic characteristics and to evaluate the effect of a mast mounted sight on the aircraft stability characteristics. Tests covered a range of thrust coefficients, advance ratios, angles of attack and angles of sideslip and were run for both rotor on and rotor off configurations. Results of the investigation showed that the prototype configuration was longitudinally unstable with angle of attack for all configurations tested. The instability was due to unfavorable interference effects between the horizontal tail and the wake shed from the engine pylon and rotor hub, which caused a loss of horizontal tail effectiveness. The addition of the mast mounted sight had little effect on the stability of the model, but it caused an alteration in the rotor lift distribution that resulted in substantial interference drag for the sight.

Phelps, A. E., III↗
NASA NTRS1992

INTESPACE's new thermal-vacuum test facility: SIMMER

The development of an European satellite market over the last 10 years, the industrialization of space applications, and the new requirements from satellite prime contractors have led INTESPACE to increase the test center's environmental testing capacities through the addition of a new thermal-vacuum test facility of impressive dimensions referred to as the SIMMER. The SIMMER is a simulator specifically created for the purpose of conducting acceptance tests of satellites and of large structures of the double launching ARIANE IV or half ARIANE V classes. The chamber is 8.3 meters long with a diameter of 10 meters. The conceptual design of a chamber in the horizontal plane and at floor level is in a view to simplify test preparation and to permit final electrical checks of the spacecraft in its actual test configuration prior to the closing of the chamber. The characteristics of the SIMMER complies with the requirements being currently defined in terms of thermal-vacuum tests: (1) thermal regulation (temperatures cycling between 100 K and 360 K); (2) clean vacuum (10(exp -6) mbar); (3) 600 measurement channels; and (4) 100 000 cleanliness class. The SIMMER is located in INTESPACE's space vehicle test complex in which a large variety of environmental test facilities are made available for having a whole test program completed under one and a same roof.

Duprat, Raymond↗
NASA NTRS2018

James Webb Space Telescope (JWST) Optical Telescope Element and Integrated Science Instrument Module (OTIS) Cryogenic Test Program and Results

In 2017, the James Webb Space Telescope Optical Telescope Element and Integrated Science Instrument Module (OTIS) underwent cryogenic optical testing at the Johnson Space Center. In this paper, we summarize the successful execution and results of this 100-day test, which was a major program milestone. We summarize the as-run test configuration and provide a top-level as-run timeline. We also provide the top-level functional, optical, thermal, and operational results from the test. We summarize the key technical issues encountered and the resolution of those issues. The results of the OTIS test indicate that the payload should be fully capable of delivering on JWST's exciting scientific potential.

Kimble, Randy A.↗
NASA NTRS2018

Environmental Testing of the HERMeS TDU-2 Hall Thruster

The Hall Effect Rocket with Magnetic Shielding (HERMeS) is a 12.5 kW magnetically shielded Hall thruster presently under development for deep-space missions. A development model HERMeS thruster, TDU-2, with borosilicate channel walls, has successfully undergone proto-qualification testing including random vibration and thermal-vacuum, demonstrating the thruster can survive critical launch and operational environmental requirements. The three-axis random vibrational tests were performed with the thruster body mounted directly to the shaker table using a modified loading schedule to compensate for the vibration isolation dampers under design for the flight thruster. Initial random vibration testing revealed issues with fragmentation of magnetic coil potting material and thruster spool mount fabrication weaknesses that were addressed with an alternate potting material and fabrication revisions that were then successfully retested with an additional round of random vibration tests. Thermal-vacuum testing involved three cycles of full-power 600 V 12.5 kW thruster operation from -121°C to +373°C which included eight hours at peak temperature as well as a hot restart. A thermal model of the test configuration was developed and validated with the experiment results within an average difference of 5°C. Before and after the random vibrational and thermal-vacuum tests, the thruster performance, plasma plume, thrust vector angle, discharge characteristics, and magnetic field profile were measured. The thruster performance, magnetic field, and most other parameters remained invariant throughout the environmental testing campaign. During the thermal testing, an increase in the discharge oscillation amplitude of 11% was observed as well as subtle thrust vector changes of ±0.2° as the thruster warmed from -121°C to +373°C.

Sorenson, Ryan↗
NASA NTRS2003

Monte Carlo Simulation of Sudden Death Bearing Testing

Monte Carlo simulations combined with sudden death testing were used to compare resultant bearing lives to the calculated hearing life and the cumulative test time and calendar time relative to sequential and censored sequential testing. A total of 30 960 virtual 50-mm bore deep-groove ball bearings were evaluated in 33 different sudden death test configurations comprising 36, 72, and 144 bearings each. Variations in both life and Weibull slope were a function of the number of bearings failed independent of the test method used and not the total number of bearings tested. Variation in L10 life as a function of number of bearings failed were similar to variations in lift obtained from sequentially failed real bearings and from Monte Carlo (virtual) testing of entire populations. Reductions up to 40 percent in bearing test time and calendar time can be achieved by testing to failure or the L(sub 50) life and terminating all testing when the last of the predetermined bearing failures has occurred. Sudden death testing is not a more efficient method to reduce bearing test time or calendar time when compared to censored sequential testing.

Vlcek, Brian L.↗
NASA NTRS1976

Wind tunnel investigation of supersonic wing-tail flutter

A flutter model, consisting of a wing, horizontal tail, and splitter plate/fuselage mechanism, was tested in a 4-foot transonic tunnel in the Mach number range 1.1 to 1.3. Two types of flutter were encountered during the testing: a wing-tail flutter bending-torsion flutter mode. The wing-tail flutter speed was found to be a minimum at M = 1.2 for the configuration tested. Recorded model test data were digitized for a power spectral density (PSD) analysis and Random Decrement (Randomdec) analysis. Comparisons between the frequency and damping obtained from the PSD plots and the Randomdec signatures agreed very well. A limited flutter analysis was conducted using a Mach box unsteady aerodynamics method which accounted for interference and airfoil thickness. Analytical comparisons with experimental flutter speeds agreed well. The analyses assuming zero thickness predicted flutter speeds higher than those measured, ranging from 1 percent at M = 1.12 to 8 percent at M = 1.28. With the airfoil thickness included, the correlation was improved such that predicted flutter speeds for all cases investigated were within 2 percent of experimental speeds.

Huttsell, L. J.↗
NASA NTRS1979

Test technique development in interference free testing, flow visualization, and remote control model technology at Langley's Unitary Plan wind tunnel

A metric half-span model is considered as a means of mechanical support for a wind-tunnel model which allows measurement of aerodynamic forces and moments without support interference or model distortion. This technique can be applied to interference-free propulsion models. The vapor screen method of flow visualization at supersonic Mach numbers is discussed. The use of smoke instead of water vapor as a medium to produce the screen is outlined. Vapor screen data are being used in the development of analytical vortex tracking programs. Test results for a remote control model system are evaluated. Detailed control effectiveness and cross-coupling data were obtained with a single run. For the afterbody tail configuration, tested control boundaries at several roll orientations were established utilizing the facility's on-line capability to 'fly' the model in the wind tunnel.

Corlett, W. A.↗
NASA NTRS1991

Results from a test of a 2/3-scale V-22 rotor and wing in the 40- by 80-Foot Wind Tunnel

A test of a 0.658-scale V-22 rotor and wing was conducted in the 40- by 80-Foot Wind Tunnel at Ames Research Center. The principal objectives of the test were to measure the wing download in hover for a variety of test configurations, and rotor performance in forward flight. Also, a limited amount of data on rotor performance in vertical climb were acquired. This paper presents the results from the test with predictions from appropriate analytical methods. A new method for presenting and interpreting wing surface pressure data in hover is described, and this method shows that the wing flap can produce substantial lift loads in hover. The rotor performance in vertical climb was underpredicted by CAMRAD/JA and by the free wake analysis EHPIC. A simple momentum theory is presented which provides good predictions of rotor performance in forward flight.

Felker, Fort F.↗
NASA NTRS1997

Wind Tunnel Measured Effects on a Twin-Engine Short-Haul Transport Caused by Simulated Ice Accretions: Data Report

The purpose of this report is to release the data from the NASA Langley/Lewis 14 by 22 foot wind tunnel test that examined icing effects on a 1/8 scale twin-engine short-haul jet transport model. Presented in this document are summary data from the major configurations tested. The entire test database in addition to ice shape and model measurements is available as a data supplement in CD-ROM form. Data measured and presented are: wing pressure distributions, model force and moment, and wing surface flow visualization.

Reehorst, Andrew↗
NASA NTRS2006

Variable Stiffness Panel Structural Analyses With Material Nonlinearity and Correlation With Tests

Results from structural analyses of three tow-placed AS4/977-3 composite panels with both geometric and material nonlinearities are presented. Two of the panels have variable stiffness layups where the fiber orientation angle varies as a continuous function of location on the panel planform. One variable stiffness panel has overlapping tow bands of varying thickness, while the other has a theoretically uniform thickness. The third panel has a conventional uniform-thickness [plus or minus 45](sub 5s) layup with straight fibers, providing a baseline for comparing the performance of the variable stiffness panels. Parametric finite element analyses including nonlinear material shear are first compared with material characterization test results for two orthotropic layups. This nonlinear material model is incorporated into structural analysis models of the variable stiffness and baseline panels with applied end shortenings. Measured geometric imperfections and mechanical prestresses, generated by forcing the variable stiffness panels from their cured anticlastic shapes into their flatter test configurations, are also modeled. Results of these structural analyses are then compared to the measured panel structural response. Good correlation is observed between the analysis results and displacement test data throughout deep postbuckling up to global failure, suggesting that nonlinear material behavior is an important component of the actual panel structural response.

Wu, K. Chauncey↗