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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 361 records · Page 20

Development of response models for the Earth Radiation Budget Experiment (ERBE) sensors. Part 3: ERBE scanner measurement accuracy analysis due to reduced housekeeping data

The accuracy of scanner measurements was evaluated when the sampling frequency of sensor housekeeping (HK) data was reduced from once every scan to once every eight scans. The resulting increase in uncertainty was greatest for sources with rapid or extreme temperature changes. This analysis focused on the mirror attenuator mosaic (MAM) baffle and plate and scanner radiometer baffle due to their relatively high temperature changes during solar calibrations. Since only solar simulator data were available, the solar temperatures were approximated on these components and the radiative and thermal gradients in the MAM baffle due to reflected sunlight. Of the two cases considered for the MAM plate and baffle temperatures, one uses temperatures obtained from the ground calibration. The other attempt uses temperatures computed from the MAM baffle model. This analysis shows that the heat input variations due largely to the solar radiance and irradiance during a scan cycle are small. It also demonstrates that reasonable intervals longer than the current HK data acquisition interval should not significantly affect the estimation of a radiation field in the sensor field-of-view.

Choi, Sang H.↗

Bithermal fatigue of a nickel-base superalloy single crystal

The thermomechanical fatigue behavior of a nickel-base superalloy single crystal was investigated using a bithermal test technique. The bithermal fatigue test was used as a simple alternative to the more complex thermomechanical fatigue test. Both in-phase and out-of-phase bithermal tests were performed on (100)-oriented coated and bare Rene N4 single crystals. In out-of-plane bithermal tests, the tensile and compressive halves of the cycle were applied isothermally at 760 and 982 C, respectively, while for the in-phase bithermal tests the temperature-loading sequence was reversed. The bithermal fatigue lives of bare specimens were shorter than the isothermal fatigue lives at either temperature extreme when compared on an inelastic strain basis. Both in-phase and out-of-phase bithermal fatigue life curves converged in the large strain regime and diverged in the small strain regime, out-of-phase resulting in the shortest lives. The coating had no effect on life for specimens cycled in-phase; however, the coating was detrimental for isothermal fatigue at 760 C and for out-of-phase fatigue under large strains.

Verrilli, Michael J.↗

Real time control for NASA robotic gripper

Control laws (in some optimal sense) are being developed for the gripper/nut runner end effector. Control laws for the gripper and nut runner portions of the end effector may be developed independently since these two systems are decoupled. A hybrid force/position controller will be used for both the gripper and nut runner. The development of the gripper controller is explained. Sensory data available to the controller is obtained from an array of strain gages as well as a linear potentiometer. Applying well known optimal control theoretic principles, the control which minimizes the transition time between positions is obtained. In addition, a robust force control scheme is developed to contend with the strain gage drift caused by extreme temperature variations encountered in space.

Salter, Carole A.↗

Large aperture scanning airborne lidar

A large aperture scanning airborne lidar facility is being developed to provide important new capabilities for airborne lidar sensor systems. The proposed scanning mechanism allows for a large aperture telescope (25 in. diameter) in front of an elliptical flat (25 x 36 in.) turning mirror positioned at a 45 degree angle with respect to the telescope optical axis. The lidar scanning capability will provide opportunities for acquiring new data sets for atmospheric, earth resources, and oceans communities. This completed facility will also make available the opportunity to acquire simulated EOS lidar data on a near global basis. The design and construction of this unique scanning mechanism presents exciting technological challenges of maintaining the turning mirror optical flatness during scanning while exposed to extreme temperatures, ambient pressures, aircraft vibrations, etc.

Smith, J.↗

Making on-orbit structural repairs to Space Station

One of the key factors dictating the safety and durability of the proposed U.S. Space Station is the ability to repair structural damage while remaining in orbit. Consequently, studies are conducted to identify the engineering problems associated with accomplishing structural repairs on orbit, due to zero gravity environment and exposure to extreme temperature variations. There are predominant forms of structural failure, depending on the metallic or composite material involved. Aluminum is the primary metallic material used in space vehicle applications. Welding processes on aluminum alloy structures were tested, resulting in final selection of electron beam welding as the primary technique for metallic material repair in Space. Several composite structure repair processes were bench-tested to define their applicability to on-orbit EVA requirements: induction heating prevailed. One of the unique problems identified as inherent in the on-orbit repair process is that of debris containment. The Maintenance Work Station concept provides means to prevent module contamination from repair debris and ensure the creation of a facility for crew members to work easily in a microgravity environment. Different technologies were also examined for application to EVA repair activities, and the concept selected was a spring-loaded, collapsible, box-like Debris Containement and Collection Device with incorporated fold-down tool boards and handholes in the front panel.

Haber, Harry S.↗

Evaluation of metallized paint coatings for composite spacecraft structures

The extreme temperature excursions of composite spacecraft structures in LEO must be minimized through the use of thermal-control coatings. Attention is presently given to tests of silicone resin coatings which were pigmented with either leafing aluminum or combinations of leafing aluminum with silicate-treated zinc oxide pigment. Atomic oxygen, UV/vacuum, and outgassing screening tests were conducted on several such coating formulations in order to characterize the performance characteristics of this coating concept. Performance was found to depend on pigment volume concentration.

Brzuskiewicz, John E.↗

CETA truck and EVA restraint system

The Crew Equipment Translation Aid (CETA) experiment is an extravehicular activity (EVA) Space Transportation System (STS) based flight experiment which will explore various modes of transporting astronauts and light equipment for Space Station Freedom (SSF). The basic elements of CETA are: (1) two 25 foot long sections of monorail, which will be EVA assembled in the STS cargo bay to become a single 50 ft. rail called the track; (2) a wheeled baseplate called the truck which rolls along the track and can accept three cart concepts; and (3) the three carts which are designated manual, electric, and mechanical. The three carts serve as the astronaut restraint and locomotive interfaces with the track. The manual cart is powered by the astronaut grasping the track's handrail and pulling himself along. The electric cart is operated by an astronaut turning a generator which powers the electric motor and drives the cart. The mechanical cart is driven by a Bendix type transmission and is similar in concept to a man-propelled railroad cart. During launch and landing, the truck is attached to the deployable track by means of EVA removable restraint bolts and held in position by a system of retractable shims. These shims are positioned on the exterior of the rail for launch and landing and rotate out of the way for the duration of the experiment. The shims are held in position by strips of Velcro nap, which rub against the sides of the shim and exert a tailored force. The amount of force required to rotate the shims was a major EVA concern, along with operational repeatability and extreme temperature effects. The restraint system was tested in a thermal-vac and vibration environment and was shown to meet all of the initial design requirements. Using design inputs from the astronauts who will perform the EVA, CETA evolved through an iterative design process and represented a cooperative effort.

Beals, David C.↗

Rapid thermal cycling of new technology solar array blanket coupons

NASA Lewis Research Center is conducting thermal cycle testing of a new solar array blanket technologies. These technologies include test coupons for Space Station Freedom (SSF) and the advanced photovoltaic solar array (APSA). The objective of this testing is to demonstrate the durability or operational lifetime of the solar array interconnect design and blanket technology within a low earth orbit (LEO) or geosynchronous earth orbit (GEO) thermal cycling environment. Both the SSF and the APSA array survived all rapid thermal cycling with little or no degradation in peak performance. This testing includes an equivalent of 15 years in LEO for SSF test coupons and 30 years of GEO plus ten years of LEO for the APSA test coupon. It is concluded that both the parallel gap welding of the SSF interconnects and the soldering of the APSA interconnects are adequately designed to handle the thermal stresses of space environment temperature extremes.

Scheiman, David A.↗

Safety issues

The purpose of the NASA safety review process is to make sure that any system hazards that can endanger the manned flight system are precluded. The systems that address manned flight in a payload safety review process are discussed. The types of basic hazards that are normally addressed on any of the payloads are: contamination, electrical shock, explosions, radiation, and temperature extremes.

Rohal, R.↗

Development Of Multilayer Metallic Mesh Low-Pass Infrared Filters

Prototype filters exhibit desired transmissivity vs. wavelength. Etched-metallic-film low-frequency-pass (long-wavelength-pass) filters with relatively sharp cut-on at wavelengths of 30 to 40 micrometers developed for use in infrared instruments. Filters particularly useful in observing astronomical bodies exhibiting wide temperature dynamic range. Reduction in signal dynamic range (due to temperature extremes) accomplished by blocking short-wavelength radiance by using low-pass metallic mesh filters.

Mobasser, Sohrab↗

Conceptual design of a lunar base thermal control system

Space station and alternate thermal control technologies were evaluated for lunar base applications. The space station technologies consisted of single-phase, pumped water loops for sensible and latent heat removal from the cabin internal environment and two-phase ammonia loops for the transportation and rejection of these heat loads to the external environment. Alternate technologies were identified for those areas where space station technologies proved to be incompatible with the lunar environment. Areas were also identified where lunar resources could enhance the thermal control system. The internal acquisition subsystem essentially remained the same, while modifications were needed for the transport and rejection subsystems because of the extreme temperature variations on the lunar surface. The alternate technologies examined to accommodate the high daytime temperatures incorporated lunar surface insulating blankets, heat pump system, shading, and lunar soil. Other heat management techniques, such as louvers, were examined to prevent the radiators from freezing. The impact of the geographic location of the lunar base and the orientation of the radiators was also examined. A baseline design was generated that included weight, power, and volume estimates.

Simonsen, Lisa C.↗

Occupational ergonomics in space

Ergonomics is often defined simply as the study of work. Related or synonymous terms include human factors, human engineering, engineering psychology, and others. Occupational ergonomics is a term that has been proposed to describe the study of the working environment, including the physical consequences resulting from having an improperly designed workplace. The routine space working environment presents some problems not found in the typical Earthbound workplace. These include radiation, intravehicular contamination/pollution, temperature extremes, impact with other objects, limited psychosocial relationships, sensory deprivation, and reduced gravity. These are important workplace considerations, and may affect astronauts either directly at work or at some point during their life as a result of their work under these conditions. Some of the major issues associated with each of these hazards are presented.

Stramler, J.↗

Life support and self-sufficiency in space communities

The development of a controlled ecological life support system (CELSS) is necessary to enable the extended presence of humans in space, as on the Moon or on another planetary body. Over a long period, the provision of oxygen, water, and food, and protection from such inimical agents as radiation and temperature extremes, while maintaining the psychological health of the subjects, becomes prohibitively expensive if all supplies must be brought from Earth. Thus, some kind of a regenerative life support system within an enclosure or habitat must be established, thereby cutting the umbilicus to Mother Earth, but not irreversibly. This protective enclosure will enable the survival and growth of an assemblage of terrestrial species of microorganisms, plants, and animals. It is envisioned that the nonterrestrial ecosystem will evolve through the sequential introduction of terrestrial and local materials, together with the appropriate living forms.

Johansson, Karl R.↗

Developing a safe on-orbit cryogenic depot

New U.S. space initiatives will require technology to realize planned programs such as piloted lunar and Mars missions. Key to the optimal execution of such missions are high performance orbit transfer vehicles and propellant storage facilities. Large amounts of liquid hydrogen and oxygen demand a uniquely designed on-orbit cryogenic propellant depot. Because of the inherent dangers in propellant storage and handling, a comprehensive system safety program must be established. This paper shows how the myriad and complex hazards demonstrate the need for an integrated safety effort to be applied from program conception through operational use. Even though the cryogenic depot is still in the conceptual stage, many of the hazards have been identified, including fatigue due to heavy thermal loading from environmental and operating temperature extremes, micrometeoroid and/or depot ancillary equipment impact (this is an important problem due to the large surface area needed to house the large quantities of propellant), docking and maintenance hazards, and hazards associated with extended extravehicular activity. Various safety analysis techniques were presented for each program phase. Specific system safety implementation steps were also listed. Enhanced risk assessment was demonstrated through the incorporation of these methods.

Bahr, Nicholas J.↗

Lunar subsurface architecture enhanced by artificial biosphere concepts

The integration of artificial biosphere technology with subselene architecture can create a life-enhancing, productive habitat that is safe from solar radiation and extreme temperature fluctuations while maximizing resources brought from Earth and derived from lunar regolith. In the short term, the resulting biotectural (biosphere and architectural) designs will not only make the structures more habitable, productive, and manageable, but will ultimately provide the self-sufficiency factors necessary for the mature lunar settlement. From a long-term perspective, this biotecture approach to astronautics and extraterrestrial development (1) helps reduce mass lift requirements, (2) contributes to habitat self-sufficiency, and (3) actualizes at least one philosophy of solar system exploration, which is to exploit nonterrestrial resources in an effort to conserve our natural resources on this planet.

Klassi, Jason D.↗

Flexible control techniques for a lunar base

The fundamental elements found in every terrestrial control system can be employed in all lunar applications. These elements include sensors which measure physical properties, controllers which acquire sensor data and calculate a control response, and actuators which apply the control output to the process. The unique characteristics of the lunar environment will certainly require the development of new control system technology. However, weightlessness, harsh atmospheric conditions, temperature extremes, and radiation hazards will most significantly impact the design of sensors and actuators. The controller and associated control algorithms, which are the most complex element of any control system, can be derived in their entirety from existing technology. Lunar process control applications -- ranging from small-scale research projects to full-scale processing plants -- will benefit greatly from the controller advances being developed today. In particular, new software technology aimed at commercial process monitoring and control applications will almost completely eliminate the need for custom programs and the lengthy development and testing cycle they require. The applicability of existing industrial software to lunar applications has other significant advantages in addition to cost and quality. This software is designed to run on standard hardware platforms and takes advantage of existing LAN and telecommunications technology. Further, in order to exploit the existing commercial market, the software is being designed to be implemented by users of all skill levels -- typically users who are familiar with their process, but not necessarily with software or control theory. This means that specialized technical support personnel will not need to be on-hand, and the associated costs are eliminated. Finally, the latest industrial software designed for the commercial market is extremely flexible, in order to fit the requirements of many types of processing applications with little or no customization. This means that lunar process control projects will not be delayed by unforeseen problems or last minute process modifications. The software will include all of the tools needed to adapt to virtually any changes. In contrast to other space programs which required the development of tremendous amounts of custom software, lunar-based processing facilities will benefit from the use of existing software technology which is being proven in commercial applications on Earth.

Kraus, Thomas W.↗

The use of automation and robotic systems to establish and maintain lunar base operations

Robotic systems provide a means of performing many of the operations required to establish and maintain a lunar base. They form a synergistic system when properly used in concert with human activities. This paper discusses the various areas where robotics and automation may be used to enhance lunar base operations. Robots are particularly well suited for surface operations (exterior to the base habitat modules) because they can be designed to operate in the extreme temperatures and vacuum conditions of the Moon (or Mars). In this environment, the capabilities of semi-autonomous robots would surpass that of humans in all but the most complex tasks. Robotic surface operations include such activities as long range geological and mineralogical surveys with sample return, materials movement in and around the base, construction of radiation barriers around habitats, transfer of materials over large distances, and construction of outposts. Most of the above operations could be performed with minor modifications to a single basic robotic rover. Within the lunar base habitats there are a few areas where robotic operations would be preferable to human operations. Such areas include routine inspections for leakage in the habitat and its systems, underground transfer of materials between habitats, and replacement of consumables. In these and many other activities, robotic systems will greatly enhance lunar base operations. The robotic systems described in this paper are based on what is realistically achievable with relatively near term technology. A lunar base can be built and maintained if we are willing.

Petrosky, Lyman J.↗

Status of high-range and flow-direction sensor

This paper describes the two systems used to provide certain research measurements for the X-15 aircraft. These systems are: (1) a probe and associated system that will be capable of operating throughout the extreme temperature environment encountered on reentry to provide a measure of the angle of attack and sideslip to the pilot and (2) an instrumented ground range capable of monitoring the flight of the airplane throughout its entire trajectory.

Truszynski, G M↗