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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 361 records · Page 20

Low-Cost Phased Microphone Array Design for Moderate-Scale Aeroacoustics Tests

A new wall-mounted phased microphone array was designed, built, and calibrated for testing in closed or open test section wind tunnels. Two configurations were evaluated - one with microphone plate flush with the tunnel surface and the other with microphone plate recessed behind a porous screen. The arrays were successfully operated to Mach number of 0.4 and were calibrated using an in-flow speaker source during a recent study at the AEDC NFAC 40- by 80-Ft Wind Tunnel at NASA Ames.

Horne, Clifton↗

An Efficient and Effective Light Gas Gun Design for Millimeter-Scale Hypervelocity Testing

This paper serves to document a design for a light gas gun that was used for 3 decades at NASA’s Langley Research Center. By adapting readily-available equipment and supplies, this apparatus was capable of accelerating projectiles at up to 9 kilometers per second. The lack of a projectile-carrying sabot sacrifices some adaptability in projectile size, but results in a design that can be cleaned and cycled with far less labor input. Overall limitation on the projectile impact energies attainable effectively limit the applications to assessing the relatively thin shields employed for robotic spacecraft (as opposed to manned missions). The original gun has been decommissioned, but it is believed that this design has application for robotic spacecraft shield testing in the modern world, allowing cost-effective generation of larger sample sizes than with conventional sabot-based light gas guns.

Hypervelocity↗

An Efficient and Effective Light Gas Gun Design for Millimeter-scale Hypervelocity Testing

This paper serves to document a design for a light gas gun that was used for 3 decades at NASA’s Langley Research Center. By adapting readily-available equipment and supplies, this apparatus was capable of accelerating projectiles at up to 9 kilometers per second. The lack of a projectile-carrying sabot sacrifices some adaptability in projectile size, but results in a design that can be cleaned and cycled with far less labor input. Overall limitation on the projectile impact energies attainable effectively limit the applications to assessing the relatively thin shields employed for robotic spacecraft (as opposed to manned missions). The original gun has been decommissioned, but it is believed that this design has application for robotic spacecraft shield testing in the modern world, allowing cost-effective generation of larger sample sizes than with conventional sabot-based light gas guns.

Hypervelocity↗

An Efficient and Effective Light Gas Gun Design for Millimeter-Scale Hypervelocity Testing

This paper serves to document a design for a light gas gun that was used for 3 decades at NASA’s Langley Research Center. By adapting readily-available equipment and supplies, this apparatus was capable of accelerating projectiles at up to 9 kilometers per second. The lack of a projectile-carrying sabot sacrifices some adaptability in projectile size, but results in a design that can be cleaned and cycled with far less labor input. Overall limitation on the projectile impact energies attainable effectively limit the applications to assessing the relatively thin shields employed for robotic spacecraft (less useful for those used for manned missions). The original gun has been decommissioned, but it is believed that this design has application for robotic spacecraft shield testing in the modern world, allowing cost-effective generation of larger sample sizes than with conventional sabot-based light gas guns.

Scott Hull↗

An Efficient and Effective Light Gas Gun Design for Millimeter-scale Hypervelocity Testing

This paper serves to document a design for a light gas gun that was used for 3 decades at NASA’s Langley Research Center. By adapting readily-available equipment and supplies, this apparatus was capable of accelerating projectiles at up to 9 kilometers per second (when new). The lack of a projectile-carrying sabot sacrifices some adaptability in projectile size, but results in a design that can be cleaned and cycled with far less labor input. Overall limitation on the projectile impact energies attainable effectively limit the applications to assessing the relatively thin shields employed for robotic spacecraft (less useful for those used for manned missions). The original gun has been decommissioned, but it is believed that this design has application for robotic spacecraft shield testing in the modern world, allowing cost-effective generation of larger sample sizes than with conventional sabot-based light gas guns.

Scott Hull↗

Full-Scale Burst Testing for Inflatable Softgoods

Inflatable softgoods are complex, multi-material system in which each layer performs a specific function. NASA is supporting the private sector in development and testing of inflatable softgoods architectures through public-private partnerships. Inflatable softgoods represent one structural material option for future habitation platforms.

habitation↗

Mock Truss-Braced Wing Loads Calibration Research Utilizing Fiber-Optic Sensors

In support of the National Aeronautics and Space Administration Advanced Air Transonic Transport Truss-Braced Wing structural research, the Armstrong Flight Research Center Flight Loads Laboratory is performing pathfinder tests on a small, scaled test article (dubbed the mock Truss-Braced Wing) to study the application of a loads calibration on a truss-braced wing structure. The addition of a truss to the wing structure, as opposed to a purely cantilever beam setup, changes the strain-gage-based loads calibration techniques. In a truss-braced configuration, the internal shear and moments, inboard of the truss-wing connection, are not directly representative of the external aerodynamic loading as is the case for a traditional cantilever configuration. A 3-axis load cell was used at the wing-to-strut interface to estimate the load sharing between the two structural members. Crosstalk within the 3-axis load cell is added to the measurement uncertainties of the calibration effort, and the results, including crosstalk uncertainties, are presented. The calibration tests presented in this report are used as a pathfinder for developing an understanding how to perform loads calibration on a truss-braced wing structural configuration. The use of distributed fiber-optic strain sensors is leveraged to provide a near-full-span strain profile along the leading and trailing edge of the wing structure for strain-based loads calibration.

Francisco Peña↗

Using Ionic Liquid Additive to Enhance Lubricating Performance for Low-Viscosity Engine Oil

Energy efficient lubricants are essential for sustainable transportation, and the trend is to develop and implement lower viscosity lubricants with more effective additives. Ionic liquids (ILs) have been reported as candidate additives with superior friction and wear reducing capabilities. Unlike most literature relying on bench-scale testing of simple oil–IL blends, this study produced low-viscosity (SAE 0W-12) fully formulated engine oils using a phosphonium-organophosphate IL as an antiwear additive and evaluated them in both bench-scale tribological testing and full-scale fired engine dynamometer testing. The experimental formulation containing a combination of ZDDP and IL outperformed the formulations using either ZDDP or IL alone, as well as a commercial SAE 0W-20 engine oil in terms of mitigating boundary friction, wear, and contact fatigue-induced micropitting. Furthermore, racing engine dynamometer tests demonstrated 3–4 °C lower oil temperature, 4–5 ft-lbs higher horsepower output, and up to 9.9% better fuel economy for the IL-containing SAE 0W-12 experimental oil compared with selected commercial SAE 5W-30 and 0W-20 engine oils.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Extreme Antiscaling Performance of Slippery Omniphobic Covalently Attached Liquids

Scale formation presents an enormous cost to the global economy. Classical nucleation theory dictates that to reduce the heterogeneous nucleation of scale, the surface should have low surface energy and be as smooth as possible. Past approaches have focused on lowering surface energy via the use of hydrophobic coatings and have created atomically smooth interfaces to eliminate nucleation sites, or both, via the infusion of low-surface-energy lubricants into rough superhydrophobic substrates. Although lubricant-based surfaces are promising candidates for antiscaling, lubricant drainage inhibits their utilization. Here, we develop methodologies to deposit slippery omniphobic covalently attached liquids (SOCAL) on arbitrary substrates. Similar to lubricant-based surfaces, SOCAL has ultralow roughness and surface energy, enabling low nucleation rates and eliminating the need to replenish the lubricant. To enable SOCAL coating on metals, we investigated the surface chemistry required to ensure high-quality functionalization as measured by ultralow contact angle hysteresis (<3°). Using a multilayer deposition approach, we first electrophoretically deposit (EPD) silicon dioxide (SiO 2 ) as an intermediate layer between the metallic substrate and SOCAL. The necessity of EPD SiO 2 is to smooth (<10 nm roughness) as well as to enable the proper surface chemistry for SOCAL bonding. To characterize antiscaling performance, we utilized calcium sulfate (CaSO 4 ) scale tests, showing a 20× reduction in scale deposition rate than untreated metallic substrates. Descaling tests revealed that SOCAL dramatically decreases scale adhesion, resulting in rapid removal of scale buildup. Furthermore, our work not only demonstrates a robust methodology for depositing antiscaling SOCAL coatings on metals but also develops design guidelines for the creation of antifouling coatings for alternate applications such as biofouling and high-temperature coking.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Design and test of a prototype scale ejector wing

A two dimensional momentum integral analysis was used to examine the effect of changing inlet area ratio, diffuser area ratio, and the ratio of ejector length to width. A relatively wide range of these parameters was considered. It was found that for constant inlet area ratio the augmentation increases with the ejector length, and for constant length: width ratio the augmentation increases with inlet area ratio. Scale model tests were used to verify these trends and to examine th effect of aspect ratio. On the basis of these results, an ejector configuration was selected for fabrication and testing at a scale representative of an ejector wing aircraft. The test ejector was powered by a Pratt-Whitney F401 engine developing approximately 12,000 pounds of thrust. The results of preliminary tests indicate that the ejector develops a thrust augmentation ratio better than 1.65.

Mefferd, L. A.↗

System-Integrated Finite Element Analysis of a Full-Scale Helicopter Crash Test with Deployable Energy Absorbers

A full-scale crash test of an MD-500 helicopter was conducted in December 2009 at NASA Langley's Landing and Impact Research facility (LandIR). The MD-500 helicopter was fitted with a composite honeycomb Deployable Energy Absorber (DEA) and tested under vertical and horizontal impact velocities of 26-ft/sec and 40-ft/sec, respectively. The objectives of the test were to evaluate the performance of the DEA concept under realistic crash conditions and to generate test data for validation of a system integrated finite element model. In preparation for the full-scale crash test, a series of sub-scale and MD-500 mass simulator tests was conducted to evaluate the impact performances of various components, including a new crush tube and the DEA blocks. Parameters defined within the system integrated finite element model were determined from these tests. The objective of this paper is to summarize the finite element models developed and analyses performed, beginning with pre-test predictions and continuing through post-test validation.

Annett, Martin S.↗

Wave Tank Testing Report for Controls Validation of a Heaving Point Absorber

The core objectives of this project is to improve the power capture of three different wave energy conversion (WEC) devices by more than 50% using an advanced control system and validate the attained improvements using wave tank and full scale testing. In parallel, we will bring along the development of a wave prediction system that is required to enable effective control and test it at full scale. The purposes of this report are to: 1. Plan and document the 1/25th scale device testing at the wave-tank facility; 2. Document the test article, setup and methodology, sensor and instrumentation, mooring, electronics, wiring, and data flow and quality assurance; 3. Communicate the testing results between the associated members; 4. Facilitate reviews that will help to ensure all aspects (risk, safety, testing procedures, etc.); 5. Provide a systematic guide to setting up, executing and decommissioning the experiment.

16 TIDAL AND WAVE POWER↗

Lightning protection technology for small general aviation composite material aircraft

An on going NASA (Small Business Innovative Research) SBIR Phase II design and development program will produce the first lightning protected, fiberglass, General Aviation aircraft that is available as a kit. The results obtained so far in development testing of typical components of the aircraft kit, such as the wing and fuselage panels indicate that the lightning protection design methodology and materials chosen are capable of protecting such small composite airframes from lightning puncture and structural damage associated with severe threat lightning strikes. The primary objective of the program has been to develop a lightening protection design for full scale test airframe and verify its adequacy with full scale laboratory testing, thus enabling production and sale of owner-built, lightning-protected, Stoddard-Hamilton Aircraft, Inc. Glasair II airplanes. A second objective has been to provide lightning protection design guidelines for the General Aviation industry, and to enable these airplanes to meet lightening protection requirements for certification of small airplanes. This paper describes the protection design approaches and development testing results obtained thus far in the program, together with design methodology which can achieve the design goals listed above. The presentation of this paper will also include results of some of the full scale verification tests, which will have been completed by the time of this conference.

Plumer, J. A.↗