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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 361 records · Page 20
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

Radius of Contact During Friction Surfacing of Stainless Steel 304L: Effect of Spindle Speed and Rod Diameter

Abstract The “radius of contact” or the “real-rotational contact plane,” has been increasingly mentioned terminology in friction surfacing. However, the fundamental understanding of the flow dynamics behind this phenomenon is still very limited. The goal of this study was to understand the influence of spindle speed and consumable rod diameter on the flow dynamics and the radius of contact during friction surfacing of 304L stainless steel over a substrate of the same material. Friction surfacing was performed using consumable rods with diameters of 4.76 mm, 9.52 mm, and 12.7 mm while using spindle speeds from 1500 rpm to 20,000 rpm. The impact of spindle speed on deposition morphology, including the radius of contact, was studied. The radius of contact was calculated empirically and was found to be inversely proportional to the tangential velocity of the rod. The coupling between flow stresses and localized forces is hypothesized to be the key factor behind the variation of the radius of contact with processing conditions.

Engineering↗
DOE OSTI2023

Implications of Fatigue-Crack Healing in Nanocrystalline Metals [Slides]

Under high-cycle fatigue conditions, a fatigue crack in nanocrystalline Pt was observed to undergo healing. The healing appears to occur by cold welding, facilitated by grain boundary migration, and also by local closure stresses. The healing may help explain several observations: role of air (or vacuum) on fatigue life, impeded subsurface fatigue cracking, apparent flaw healing in sub-critical cycling of ceramics, the existence of a fatigue threshold, and the role of vacuum on the fatigue threshold.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Propagation of Cryogenic Thermal Fractures from Unconfined PMMA Boreholes

In cryogenic fracturing, a rock surface exposed to cryogenic fluids undergoes a large thermal gradient, and the resultant local tensile stress overcomes rock strength and initiates fractures. This study investigates the development of cracks generated from the cryogenic treatment of a borehole under no external confining stress on specimens. The experiments were performed on transparent PMMA specimens to observe fracture proliferation around boreholes. Liquid nitrogen was flowed through the boreholes to cool the borehole surface. The results show that initial fracture growth is characterized by abrupt starts and stops, and as the fracture propagates outward, the growth appears more continuous. In an early stage, horizontal/radial fractures and vertical fractures are the defining patterns. Horizontal fractures tend to be separated by a specific exclusion distance (i.e., spacing between cracks). While distinct horizontal/vertical fractures and exclusion distance manifest themselves at an early stage, fractures resulting from fracture interactions and curvatures can develop into complex shapes at later stages. Cryogenic thermal loading induces distinctively curved fractures. The tendency of curvature may prevent greater penetration. An increase in the borehole pressure during liquid nitrogen flow, however, can lessen fracture tortuosity and facilitate radial propagation. A high flow pressure and rate are also advantageous in that they accelerate cooling and fracture propagation.

42 ENGINEERING↗
DOE OSTI2023

Nozzle Shocks, Disk Tearing, and Streamers Drive Rapid Accretion in 3D GRMHD Simulations of Warped Thin Disks

The angular momentum of gas feeding a black hole (BH) may be misaligned with respect to the BH spin, resulting in a tilted accretion disk. Rotation of the BH drags the surrounding spacetime, manifesting as Lense–Thirring torques that lead to disk precession and warping. We study these processes by simulating a thin (H/r = 0.02), highly tilted ($\tau$ = 65°) accretion disk around a rapidly rotating (a = 0.9375) BH at extremely high resolutions, which we performed using the general-relativistic magnetohydrodynamic code H-AMR. The disk becomes significantly warped and continuously tears into two individually precessing subdisks. We find that mass accretion rates far exceed the standard α-viscosity expectations. We identify two novel dissipation mechanisms specific to warped disks that are the main drivers of accretion, distinct from the local turbulent stresses that are usually thought to drive accretion. In particular, we identify extreme scale height oscillations that occur twice an orbit throughout our disk. When the scale height compresses, "nozzle" shocks form, dissipating orbital energy and driving accretion. Separate from this phenomenon, there is also extreme dissipation at the location of the tear. This leads to the formation of low-angular momentum "streamers" that rain down onto the inner subdisk, shocking it. The addition of low-angular momentum gas to the inner subdisk causes it to rapidly accrete, even when it is transiently aligned with the BH spin and thus unwarped. These mechanisms, if general, significantly modify the standard accretion paradigm. Additionally, they may drive structural changes on much shorter timescales than expected in α-disks, potentially explaining some of the extreme variability observed in active galactic nuclei.

79 ASTRONOMY AND ASTROPHYSICS↗
NASA NTRS1975

Experimental measurements of skin friction on upper surface blown wing

An experimental investigation was conducted to obtain skin-friction measurements on a wing with a circular jet exhausting above it. A Preston tube was used to determine the local shear stress at a point on the wing's upper surface. Data were obtained for four nozzle pressures and four vertical displacements of the jet above the wing. The results indicated that the highest skin-friction values occurred with the jet closest to the wing and with the highest nozzle pressure. These data trends were validated by calculations which combined two-dimensional, turbulent boundary-layer theory with axisymmetric co-flowing jet theory.

Miner, D. D.↗
NASA NTRS1977

DESAP 1: A structural design program with stress and displacement constraints. Volume 1: Theoretical and user's manual

A finite element program is presented for computer-automated, minimum weight design of elastic structures with constraints on stresses (including local instability criteria) and displacements. Volume 1 of the report contains the theoretical and user's manual of the program. Sample problems and the listing of the program are included in Volumes 2 and 3. The element subroutines are organized so as to facilitate additions and changes by the user. As a result, a relatively minor programming effort would be required to make DESAP 1 into a special purpose program to handle the user's specific design requirements and failure criteria.

Kiusalaas, J.↗
NASA NTRS1977

A length-scale model for developing turbulent flow in a rectangular duct

A three-dimensional mixing length model is proposed for modeling local Reynolds stress behavior in rectangular ducts of arbitrary aspect ratio. The model is applicable to both developing and fully-developed flows, and can be applied to other 90-degree corner flows with mild streamwise pressure gradients. Comparisons between theory and experiment show that all components of the Reynolds stress tensor are modeled reasonably well, both in the vicinity of a corner and in two-dimensional regions away from the corner.

Gessner, F. B.↗
NASA NTRS1978

A life prediction methodology for encapsulated solar cells

This paper presents an approach to the development of a life prediction methodology for encapsulated solar cells which are intended to operate for twenty years or more in a terrestrial environment. Such a methodology, or solar cell life prediction model, requires the development of quantitative intermediate relationships between local environmental stress parameters and the basic chemical mechanisms of encapsulant aging leading to solar cell failures. The use of accelerated/abbreviated testing to develop these intermediate relationships and in revealing failure modes is discussed. Current field and demonstration tests of solar cell arrays and the present laboratory tests to qualify solar module designs provide very little data applicable to predicting the long-term performance of encapsulated solar cells. An approach to enhancing the value of such field tests to provide data for life prediction is described.

Coulbert, C. D.↗
NASA NTRS1980

Comparison of the tribological properties at 25 C of seven different polyimide films bonded to 301 stainless steel

A pin-on-disk type of friction and wear apparatus was used to study the tribological properties of seven different polyimide films bonded to AISI 301 stainless steel disks at 25 C. It was found that the substrate material was extremely influential in determining the lubricating ability of the polyimide films. All seven films spalled in less than 1000 cycles of sliding. This was believed to be caused by poor adherence to the 301 stainless steel or the inability of the films to withstand the high localized tensile stresses imparted by the deformation of the soft substrate under sliding conditions. The friction coefficients obtained for six of the polyimides varied between 0.21 to 0.32 while one varied between 0.32 to 0.39.

Fusaro, R. L.↗
NASA NTRS1982

Flow visualization study of the horseshoe vortex in a turbine stator cascade

Flow visualization techniques were used to show the behavior of the horseshoe vortex in a large scale turbine stator cascade. Oil drops on the end wall surface flowed in response to local shear stresses, indicating the limiting flow streamlines at the surface. Smoke injected into the flow and photographed showed time averaged flow behavior. Neutrally bouyant helium filled soap bubbles followed the flow and showed up on photographs as streaks, indicating the paths followed by individual fluid particles. Preliminary attempts to control the vortex were made by injecting air through control jets drilled in the end wall near the vane leading edge. Seventeen different hole locations were tested, one at a time, and the effect of the control jets on the path follwed by smoke in the boundary layer was recorded photographically.

Gaugler, R. E.↗
NASA NTRS1984

Identifying Boundary-Layer Transitions on Aircraft Skin

Sublimating chemicals offer accurate, low-cost way of indicating laminarto-turbulent flow transisions on surfaces of aircraft. Aerodynamic surfaces coated with thin film of such volatile chemical solids as naphthalene, diphenyl, acenaphthene, or fluorene. Film sublimes rapidly because of high local shear stress and heat transfer in boundary layer. Coating appears white in regions where chemical remained on surface indicating laminar flow; regions where chemical disappeared indicate turbulent flow.

Holmes, B. J.↗
NASA NTRS1982

The intercrater plains of Mercury and the Moon: Their nature, origin and role in terrestrial planet evolution. Chronology of surface history of Mercury

Phases in the history of the planet Mercury include: (1) condensation and accretion; (2) heating; (3) planetary expansion during heavy bombardment; (4) tidal spin-down and lineament formation; (5) P5 plains emplacement; (6) P4 plains emplacement; (7) peak planetary volume in P3 period; (8) scarp formation; (9) Caloris Basin formation, late class 3; (10) scarp formation and P2 plains formation; (11) smooth plains formation in and around large basins; (12) late or local tectonic stress; and (13) quiescent class 1 period. Although the cooling and contraction of the lithosphere are complete, the core remains molten as an active dynamo, producing the magnetic fields detected by Mariner 10. Plains produced since core formation (P3 to P-1) should record its magnetic activity. Cratering during the Class 2 and Class 1 periods is probably not enough to distribute ballistic materials and homogenize any color differences.

Leake, M. A.↗
NASA NTRS1984

A new type of overshoot phenomenon in wind wave development and its implication in remote sensing of the ocean

Laboratory measurements using both wave probes (contact and optical) and radar confirm the existence of a new type of overshoot phenomenon in the wind-wave development processes. This type of overshoot, which occurs at gravity-capillary wavelengths, is practically a function of local wind stress only. It is named the overshoot phenomenon of the third kind. With the existence of this overshoot it becomes obvious that the assumed simple power-law relationship between the rms value of surface slope at a fixed wavelength and the wind stress is untenable. Since such a relationship is one of the key assumptions invoked in the development of algorithms used in scatterometry, the published scatterometer data are reexamined, pointing out the implications of this overshoot phenomenon. Recommendations for improvement of the performance of the scatterometer are also made in light of this new understanding of the wind-wave development processes.

Huang, N. E.↗
NASA NTRS1986

Stiffness Study of Wound-Filament Pressure Vessels

Report presents theoretical and experimental study of stiffness of lightweight, jointed pressure vessels made of wound graphite fibers and epoxy. Specimens fabricated from layers of graphite fibers, wet with epoxy, on aluminum mandrel. Segment ends thickened with interspersed layers of axially oriented fibers to reduce pinhole bearing stresses and local deformations. Segments cured at 390 degrees F (199 degrees C). Report presents results of vibrational tests of one-quarter-scale models of wound-filament pressure vessels.

Verderaime, V.↗
NASA NTRS1982

Life prediction and constitutive behavior: Overview

The evolution of programs to investigate high temperature consititutive behavior and develop cyclic life prediction methods is reviewed. Contracts granted for developing and verifying workable engineering methods for the calculation, in advance of service, of the local stress-strain response at the critical life governing location in typical hot section components as well as the resultant cyclic crack initiation and crack growth lifetimes are listed. The Langley fatigue facility is being upgraded to include: (1) a servocontrolled testing machine for high temperature crack growth; (2) three servocontrolled tension/torsion machines for biaxial studies; (3) a HOST/satellite computer for data acquisition, processing, storage, and retrieval; and (4) HCV/LCF machines for cumulative damage studies.

Halford, G. R.↗
NASA NTRS1984

Fast numerical calculations of EHD sliding traction forces Application to rolling bearings

Based on analytical calculations assuming isothermal elastohydrodynamic (EHD) lubrication conditions, and on curve-fitting of a thermal correction factor, a new formula is proposed to calculate the sliding traction force developed in a concentrated contact, assuming a nonlinear, viscoelastic lubricant and undirectional sliding. When sliding occurs in the rolling and transverse directions (bidimensional sliding), a simplified numerical method is outlined by which the components of the local shear stress are quickly calculated. The latter method is applied to the calculation of the shear stress and temperature distribution in the ball-raceway contacts of an angular-contact ball bearing. Because of the viscoelastic behavior of the lubricant, a nonzero lateral traction force is obtained.

Houpert, L.↗
NASA NTRS1985

Operational life improvement of SSME high-pressure turbopumps

The current Space Shuttle Main Engine (SSME) Phase I engine demonstrated excellent flight performance but showed limited operational life of the high-pressure fuel turbopumps (HPFTP). Design improvements, supporting analyses, and test results of the SSME Phase II development program are presented. The HPFTP improvements include reduction of turbine operating temperature by 110 to 130 R by reconstructing the seals and the flow contours; modifications of the first- and second-stage turbine blades by recontouring the shank, shotpeening the shank surface, and applying a multilayered, plasma-spray coating to the shank on the downstream side to reduce the effect of the disk coolant; and reduction of the tendency for thermal cracks in the turbine by changing weld configuration to avoid the concentration of stresses in local areas. The high-pressure oxidizer turbopump has been also modified to improve bearing life and to eliminate subsynchronous whirl.

Hale, J. R.↗
NASA NTRS1987

Thin and thick-skinned deformation in the Tharsis Region of Mars

The ridge system of the Tharsis Plateau is a dominant structural form equaled only by the radial fracture system. The structural interpretation of the ridges are: (1) folds formed by regional or local compressional stress; (2) the surface manifestation of reverse or thrust faults; or (3) folds with thrust faulting developing as a result of fold geometry. It has been suggested that the compressional events that generated the ridges occurred after the emplacement of the ridged plains volcanic units, but before the episode of faulting that generated the majority of the observed ridge-fault crosscutting relationships on the ridged plains and that it did not continue beyond the emplacement of the Syria Planum Formation or the basal units of the Tharsis Montes Formation. Models for the origin of the regional stresses involving a combination of isostatic uplift and flexural loading were proposed.

Watters, Thomas R.↗