Evaluation of electron-beam welded hollow balls for high-speed ball bearings
Electron beam welded hollow balls for high speed ball bearings, comparing fatigue life with solid balls
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Electron beam welded hollow balls for high speed ball bearings, comparing fatigue life with solid balls
Performance of high speed bearings with cylindrically hollow balls
Electron bombardment hollow cathode ion thruster performance
Electron bombardment ion thrustor using hollow cathode and two-grid ion accelerating geometry, discussing performance tests
Parameters influence on mercury hollow cathode neutralizers for Kaufman ion thrustor
Hollow cathode ion thrustor and lightweight power conditioner of solar-electric propulsion system for unmanned deep space probes
An experimental study of the effects of various modifications to the hollow cathode discharge region of a 20 cm electron bombardment ion thruster is presented. The introduction of electrical insulation between the main and cathode discharge regions is shown to have no significant effect on thruster performance. Adjustment of both the diameter and length of the cathode discharge region from the design condition are examined and the reduced sizes are shown to effect large improvements in propellant utilization when the thruster is operating at about 30% of the design thrust level. Performance improvements are shown to be less significant at higher thrust levels. The feasibility of using a high voltage tickler electrode to initiate the cathode-keeper discharge is considered and results obtained suggest this mode of startup is unsatisfactory.
Thrust measurements of a hollow cathode mercury discharge were made with a synthetic mica target on a torsion pendulum. Thrust measurements were made for various target angles, tip temperatures, flow rates, keeper discharge powers, and accelerator electrode voltages. The experimental thrust data are compared with theoretical values for the case where no discharge power was employed.
A parametric investigation of mercury hollow cathode neutralizers was carried out in a bell jar over a range in bias currents up to 2 A. The parameters of particular interest were the mercury flowrate, the bias voltage, and the neutralizer cathode temperature. Three cathode orifices and several keeper geometries were tested. The bell jar tests compared well with neutralizer run with active thrusters. The effects of these parameters on the neutralizer stability and lifetime capability as well as the effects on the total thrust subsystem efficiency are discussed.
The use of dished high perveance grids on a 15 cm modified SERT 2 thruster is shown to facilitate throttled operation over a beam current range from 60 to 600 mA. Effects of increasing the radial component of the magnetic field in the main discharge chamber and decreasing the dimensions of the cathode discharge region are examined and found to degrade performance to the extent that primary electrons are forced in toward the center-line of the thruster. Studies of the baffle aperture region of two thrusters indicate that the electric potential gradient vector is perpendicular to the local magnetic field lines when the thruster is operating properly. The correlation between the shape of the ion beam current density and that of the ion density at the screen grid within the thruster is shown to be 94%. Additional experimental studies on maximum propellant utilization, plasma ion production cost, neutral density in the cathode discharge region, double ion production in hollow cathode thrusters and thermal flow meter performance are discussed.
A mercury-fed hollow cathode was tested for 12,979 hours in a bell jar at SERT 2 neutralizer operating conditions. The net electron current drawn to a collector was 0.25 ampere at average collector voltages between 21.8 and 36.7 volts. The mercury flow rate was varied from 5.6 to 30.8 equivalent milliamperes to give stable operation at the desired electrode voltages and currents. Variations with time in the neutralizer discharge characteristics were observed and hypothesized to be related to changes in the cathode orifice dimensions and the availability of electron emissive material. A facility failure caused abnormal test conditions for the last 876 hours and led to the cathode heater failure which concluded the test.
An experimental plastic strain measurement system is presented for use on the surface of high velocity impact test models. The system was used on a hollow sphere tested in impact against a reinforced concrete block. True strains, deviatoric stresses, and true stresses were calculated from experimental measurements. The maximum strain measured in the model was small compared to the true failure strain obtained from static tensile tests of model material. This fact suggests that a much greater impact velocity would be required to cause failure of the model shell structure.
A parametric investigation of 6.35 mm diameter mercury hollow cathodes was carried out in a bell jar. The parameters that were varied were the amount of initial emissive mix, insert position, emission current, cathode temperature, orifice diameter, and mercury flow rate. Flow characteristic curves and performance as a function of time were obtained for the various cathodes. The results of a 3880 hr life test of a main cathode run at 15 amps emission current with no noticeable changes in keeper and collector voltages are also presented.
A high voltage pulse generated by a capacitor discharge into a step-up transformer has been demonstrated capable of consistently igniting hollow cathode mercury discharges at propellant flows and heater power levels much below those required by conventional cathode starting. Results are presented for 3.2-mm diameter enclosed and open keeper cathodes. Starting characteristics are shown to depend on keeper voltage, mercury flow rate, heater power, keeper orifice size, emissive materials, and electrode to which the pulse is applied. This starting technique has been used to start a cathode over 10,000 times without any degradation of starting capability.
The characteristics of two low-frequency electrostatic flute instabilities of a low-pressure hollow cathode arc discharge are reported. Mode I has azimuthal mode number m = 1, and occurs when the radial electric field is negative (directed inward), while mode II has m = - 1 and occurs when the field is positive. The radial electric field is controlled by varying the potential of a secondary anode cylinder located close to the outer discharge radius. A linear perturbation analysis, based on the two-fluid equations, is given for a low-beta, collisionless, cylindrical plasma column, immersed in a uniform axial magnetic field, having a Gaussian density profile and an arbitrary radial electric field profile. Reasonable correlation between theory and experiment is demonstrated for both modes.
A low mass rolling element with a lightweight core and hollow center was developed for use in bearings. The core is plated so as to provide a hard surface and increase the life and reliability of the high speed ball bearings.
An experimental stress analysis was undertaken to evaluate stresses within cylindrically hollow (drilled) bearing balls proportioned for 40, 50, and 60 percent mass reductions. Strain gage rosettes were used to determine principal strains and stresses in the steel ball models statically loaded in various orientations. Results are reported for 127 mm OD balls under 44,500 N loads. Similitude considerations permit these results to be applied to calculate stresses in actual size drilled bearing balls proportioned to these mass reductions.
A parametric investigation of 6.35 mm diameter mercury hollow cathodes was carried out in a bell jar. The parameters that were varied were the amount of initial emissive mix, the insert position, the emission current, the cathode temperature, the orifice diameter, and the mercury flow rate. Flow characteristic curves and performance as a function of time were obtained for the various cathodes of interest. Also presented are the results of a 3880 hr life test of a main cathode run at 15 amps emission current with no noticeable changes in keeper and collector voltages.