Multi-scale modeling of an amine sorbent fluidized bed adsorber with dynamic discrepancy reduced modeling
Inaccuracy in chemical kinetic models is a problem that affects the reliability of large-scale process models.
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Inaccuracy in chemical kinetic models is a problem that affects the reliability of large-scale process models.
Well-dispersed nanostructured catalysts have been prepared via a novel multistep approach involving the transformation of MOF nanocrystals previously confined within the mesoporous materials via novel solid state synthesis.
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A reactor was designed and commissioned to study the fast pyrolysis behavior of banagrass as a function of temperature and volatiles residence time. Four temperatures between 400 and 600°C were examined as well as four residence times between ~1.0 and 10 seconds. Pyrolysis product distributions of bio-oil, char and permanent gases were determined at each reaction condition. The elemental composition of the bio-oils and chars was also assessed. The greatest bio-oil yield was recorded when working at 450°C with a volatiles residence time of 1.4 s, ~37 wt% relative to the dry ash free feedstock (excluding pyrolysis water). The amounts of char (organic fraction) and permanent gases under these conditions are ~4 wt% and 8 wt% respectively. The bio-oil yield stated above is for 'dry' bio-oil after rotary evaporation to remove solvent, which results in volatiles and pyrolysis water being removed from the bio-oil. The material removed during drying accounts for the remainder of the pyrolysis products. The 'dry' bio-oil produced under these conditions contains ~56 wt% carbon which is ~40 wt% of the carbon present in the feedstock. The oxygen content of the 450°C, 1.4 s 'dry' bio-oil is ~38 wt%, which accounts for ~33 wt% of the oxygen in the feedstock. At higher temperature or longer residence time less bio-oil and char is recovered and more gas and light volatiles are produced. Increasing the temperature has a more significant effect on product yields and composition than increasing the volatiles residence time. At 600°C and a volatiles residence time of 1.2 seconds the bio-oil yield is ~21 wt% of the daf feedstock, with a carbon content of 64 wt% of the bio-oil. The bio-oil yield from banagrass is significantly lower than from woody biomass or grasses such as switchgrass or miscanthus, but is similar to barley straw. In conclusion, the reason for the low bio-oil yield from banagrass is thought to be related to its high ash content (8.5 wt% dry basis) and high concentration of alkali and alkali earth metals (totaling ~2.8 wt% relative to the dry feedstock) which are catalytic and increase cracking reactions during pyrolysis.
The goal of this final project report is to comprehensively summarize the work conducted in project DE-FE0024000. In accordance with the Statement of Project Objectives (SOPO), the University of Kentucky Center for Applied Energy Research (UKy-CAER) developed a multifaceted particle as a catalyst-oxygen carrier (catalyst-OC) for chemical looping gasification. The project also included the design, fabrication, commissioning and performance evaluation of a novel spouted bed approach to gasifiers in conjunction with chemical looping concepts to significantly reduce the capital cost associated with typical gasification technologies. Specifically, UKy-CAER investigated red mud (RM) with and without Cu additives for catalytic and stability benefits in a bench scale reactor, provided the detailed front-end design of a 50 kWth chemical looping gasification (CLG) plant and completed a 70+ hour long experimental campaign to evaluate the coal feed system and the performance and flexibility of the 50 kWth facility with various coal and OCs. Project results verified UKy-CAER’s proposed approach to catalytic coal gasification technology using a chemical looping process with three reaction zones to provide in-situ separated oxygen for coal partial-combustion (e.g. gasification) with water-gas shift reaction. Central to the project was kinetically facile red mud OC and a spouted bed gasifier configuration that enabled the success of the following operation, performance and economic objectives: (1) Low-temperature gasifier operation (as low as 600°C); (2) Avoidance of ash and OCs aggolmeration; (3) Elimination of methane formation; and (4) Promotion of water-gas shift (WGS) reactions and syngas reforming. The red mud OC is economical and the novel spouted bed reducer shows promise, as summarized in this report, as an effective means for improved plant efficiency with reduced process complexity.
MFiX was integrated with preconditioners and linear solver packages in Trilinos via MFiX, Fortran, C, and C++ wrappers. The MFiX wrapper interpreted the structure of the matrix and vector from MFiX while the Fortran wrapper transfered this information to a low-level language, C. The C-wrapper transformed the memory semantic between Fortran and C++ language. The C++ wrapper passed the matrix and vector to a Trilinos package and got the solution. This solution was transferred to MFiX via C++, C, Fortran, MFiX wrapper. The framework was used to integrate first, second, and third generation linear solvers in Trilinos with MFiX.
This study expands the comparison of atmospheric advanced oxy-combustion base case and reference technology pressurized oxy-combustion base case by developing a supercritical (SC) atmospheric oxy-fired CFB base case along with a SC air-fired CFB case to serve as a reference.
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Research is being done in the development of fluid bed combustors for high sulphur coal, using limestone or dolomite in the bed for removal of the sulphur. Operating units to date have proven the inadequacies of available material handling techniques for introduction and control of the coal and adsorbent to the beds. Larger units now being contemplated will pose formidable problems in this area. Some of the techniques which were developed for the existing pilot units and novel ideas under consideration for future, large production units are illustrated and described.
A published model was used for a comparison of theory with an actual combustor burning caking bituminous coal and using limestone to reduce sulfur dioxide emission. Theoretical bed pressure drop was in good agreement with experiment. The burnable carbon elutriated was not in agreement with experiment, at least partly because the exhaust port was apparently below the transport disengaging height. The observed nitrogen oxides emission rate was about half the theoretical value. There was order-or-magnitude agreement of sulfur dioxide emission rates.