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All sources NASA NTRS DOE OSTI

NASA NTRS1991

Flow and fracture behavior of NiAl in relation to the brittle-to-ductile transition temperature

NiAl has only three independent slip systems operating at low and intermediate temperatures whereas five independent deformation mechanisms are required to satisfy the von Mises criterion for general plasticity in polycrystalline materials. Yet, it is generally recognized that polycrystalline NiAl can be deformed extensively in compression at room temperature and that limited tensile ductility can be obtained in extruded materials. In order to determine whether these results are in conflict with the von Mises criterion, tension and compression tests were conducted on powder-extruded, binary NiAl between 300 and 1300 K. The results indicate that below the brittle-to-ductile transition temperature (BDTT) the failure mechanism in NiAl involves the initiation and propagation of cracks at the grain boundaries which is consistent with the von Mises analysis. Furthermore, evaluation of the flow behavior of NiAl indicates that the transition from brittle to ductile behavior with increasing temperature coincides with the onset of recovery mechanisms such as dislocation climb. The increase in ductility above the BDTT is therefore attributed to the climb of the 001 line type dislocations which in combination with dislocation glide enable grain boundary compatibility to be maintained at the higher temperatures.

Noebe, R. D.↗

NASA NTRS1997

Experimental Robot Position Sensor Fault Tolerance Using Accelerometers and Joint Torque Sensors

Robot systems in critical applications, such as those in space and nuclear environments, must be able to operate during component failure to complete important tasks. One failure mode that has received little attention is the failure of joint position sensors. Current fault tolerant designs require the addition of directly redundant position sensors which can affect joint design. The proposed method uses joint torque sensors found in most existing advanced robot designs along with easily locatable, lightweight accelerometers to provide a joint position sensor fault recovery mode. This mode uses the torque sensors along with a virtual passive control law for stability and accelerometers for joint position information. Two methods for conversion from Cartesian acceleration to joint position based on robot kinematics, not integration, are presented. The fault tolerant control method was tested on several joints of a laboratory robot. The controllers performed well with noisy, biased data and a model with uncertain parameters.

Aldridge, Hal A.↗

NASA NTRS1991

Formal specification and verification of a fault-masking and transient-recovery model for digital flight-control systems

The formal specification and mechanically checked verification for a model of fault-masking and transient-recovery among the replicated computers of digital flight-control systems are presented. The verification establishes, subject to certain carefully stated assumptions, that faults among the component computers are masked so that commands sent to the actuators are the same as those that would be sent by a single computer that suffers no failures.

Rushby, John↗

NASA NTRSDate not supplied

Uneven Inflation Load Share Trends in Clusters

The use of parachute clusters for payload recovery is still seeing widespread use ever since the early days of WWII. By involving the (near) simultaneous deployment of several smaller and identical canopies connected to the payload, cluster systems offer flexibility in tailoring to needed descent rates and load management, as well as providing robustness against individual canopy deployment or opening failure. Their downside, of course, resides in the possibility of differing inflation rates by each cluster member as caused by deployment variability, canopy-to-canopy interference, etc. Such variability leads to the lead-lag phenomenon, which causes uneven loading among the parachutes, often times leaving a single canopy to take up a significant portion of the system’s inflation loads. Herein we investigate how serious such an effect can be in terms of the number N of cluster members, underinflation drag of the lagging canopies, inflation swiftness of the leader in comparison to the laggards’, disreefing cutter activation staggering and pre-disreefing drag area. Two new metrics are used to highlight load share unevenness, namely, the peak and average leader canopy riser load in comparison to the leader’s drag during no-lead-lag; and leader peak load, as compared to total peak load. Results are calculated from data collected in NASA’s Orion/CPAS test program, as well as from simple algebraic expressions informing leader drag as sustained in different cluster systems (i.e., of different N) and varying leader inflation time relative to the laggards. Generally, using large-N cluster systems confers better load sharing among canopies. However, and in deployments where significant lead-lag occur, large-N systems may feature greater leader overload excursions, oftentimes in excess of 50% the no-lead-lag levels. These excursions are particularly made worse when cutter activation among the members are far from simultaneous and the laggards’ pre-disreefing drag area is small in comparison to the leader’s.

parachutes↗

NASA NTRS1987

Monitoring robot actions for error detection and recovery

Reliability is a serious problem in computer controlled robot systems. Although robots serve successfully in relatively simple applications such as painting and spot welding, their potential in areas such as automated assembly is hampered by programming problems. A program for assembling parts may be logically correct, execute correctly on a simulator, and even execute correctly on a robot most of the time, yet still fail unexpectedly in the face of real world uncertainties. Recovery from such errors is far more complicated than recovery from simple controller errors, since even expected errors can often manifest themselves in unexpected ways. Here, a novel approach is presented for improving robot reliability. Instead of anticipating errors, researchers use knowledge-based programming techniques so that the robot can autonomously exploit knowledge about its task and environment to detect and recover from failures. They describe preliminary experiment of a system that they designed and constructed.

Gini, M.↗

NASA NTRS2007

Crew Exploration Vehicle Service Module Ascent Abort Coverage

The Crew Exploration Vehicle (CEV) is required to maintain continuous abort capability from lift off through destination arrival. This requirement is driven by the desire to provide the capability to safely return the crew to Earth after failure scenarios during the various phases of the mission. This paper addresses abort trajectory design considerations, concept of operations and guidance algorithm prototypes for the portion of the ascent trajectory following nominal jettison of the Launch Abort System (LAS) until safe orbit insertion. Factors such as abort system performance, crew load limits, natural environments, crew recovery, and vehicle element disposal were investigated to determine how to achieve continuous vehicle abort capability.

Tedesco, Mark B.↗

NASA NTRS2012

Recovery of Deep Moonquake Focal Mechanisms

Deep moonquakes are clustered not only in space but also in time: their recurrence times correspond to the durations of the anomalistic and draconic months, with some clusters preferring one of the two periods, while others are active with both periods. A key constraint for the understanding of the connection between the orbital motion of the Moon and its seismic activity is the focal mechanism: the orientation of the fault surface on which failure occurs during the quake. Due to the small aperture of the Apollo seismic network and the strong scattering of seismic waves within the lunar crust, the evaluation of P wave first motions to constrain the strike and dip of the fault planes is not feasible. Instead we evaluate the amplitude ratios of P and S waves. Seismograms are rotated into the P-SV-SH coordinate frame and amplitudes are determined as averages over short time windows after the arrival to reduce the impact of the scattering coda, which is independent of the source orientation. We allow for reversals of the fault motion, as observed for some clusters in previous studies, by taking into account the absolute amplitude only, without sign. An empirical site correction factor is applied to correct for amplitude distortions in the crust. We construct ensembles of fault plane solutions using an exhaustive grid search by accepting all orientations that reproduce the measured amplitude ratios within the observed standard deviations. Since all events of a given cluster are supposed to share the same fault plane, the combination of the individual inversion results further constrains the orientation. We evaluate 106 events from 25 different moonquake clusters. The most active cluster A001 contributes 37 events, while others contribute 1 to 9 events per cluster. Comparison of fault orientations with the variation of the tidal stress results in preferred orientations.

Weber, Renee C.↗

DOE OSTI2021

The effects of in-situ emulsion formation and superficial velocity on foam performance in high-permeability porous media

Foam has been considered as a mobility control agent for Enhanced Oil Recovery (EOR) applications in heterogeneous and fractured reservoirs. Foam enhances sweep efficiency by enabling the injected gas to flow from high-permeability to low-permeability regions. The foam injection velocity is an essential factor affecting foam mobility control and flow behavior. Furthermore, the presence of remaining oil adversely impacts foam generation leading to a failure in governing mobility control. In this study, foam performance in establishing mobility control effect and favorable apparent viscosity was experimentally investigated under a range of total superficial velocities in the presence and absence of crude oil during foam propagation in high permeability sand packs representing a propped fracture network. In the absence of oil, a pronounced effect of total superficial velocity on the mobility control performance was observed at the transition foam quality regime. Co-injection of oil and foam led to noticeable foam destabilization, as expected. However, a further increase in oil fractional flow resulted in larger overall flow resistance. We found that the formation of in-situ surfactant/oil emulsion contributed to the high apparent viscosity exhibited at the steady-state condition. These findings suggest that the steady-state flow resistance established during foam flooding at high oil saturations should be interpreted as the mobility control effect resulting from emulsion formation rather than the development of strong foam.

02 PETROLEUM↗

NASA NTRS1973

Space shuttle solid rocket booster recovery system definition, volume 1

The performance requirements, preliminary designs, and development program plans for an airborne recovery system for the space shuttle solid rocket booster are discussed. The analyses performed during the study phase of the program are presented. The basic considerations which established the system configuration are defined. A Monte Carlo statistical technique using random sampling of the probability distribution for the critical water impact parameters was used to determine the failure probability of each solid rocket booster component as functions of impact velocity and component strength capability.

Source record↗

DOE OSTI2022

Load Shed Recovery With Transmission Switching and Intentional Islanding Methods After (N-2) Line Contingencies

Changing power system configuration may result in load shed recovery (LSR) because topology change can provide power flow control in meshed network. Some topologies may favor generation redispatch as compared to others and can eliminate line congestion which leads to LSR. One of the known methods for topology change is called transmission switching (TS) and research conducted in the past showed that TS is an effective means of mitigating load shedding. Another method of topology control is intentional islanding (IIS). In this manuscript, we explore IIS as a potential solution for LSR. IIS based on generator coherency has been presented in literature for mitigating cascading failures. However, IIS has not been explored solely as a LSR mechanism. In this paper, we compare the LSR based on IIS with well known LSR algorithm based on TS. The comparison is performed for IEEE 39-bus system and IEEE 118- bus system. The results show that IIS has a potential to perform better than TS in terms of computational efficiency and LSR.

42 ENGINEERING↗

NASA NTRS1979

Care 3, Phase 1, volume 1

A computer program to aid in accessing the reliability of fault tolerant avionics systems was developed. A simple mathematical expression was used to evaluate the reliability of any redundant configuration over any interval during which the failure rates and coverage parameters remained unaffected by configuration changes. Provision was made for convolving such expressions in order to evaluate the reliability of a dual mode system. A coverage model was also developed to determine the various relevant coverage coefficients as a function of the available hardware and software fault detector characteristics, and subsequent isolation and recovery delay statistics.

Stiffler, J. J.↗

DOE OSTI2022

Final Report for US DOE Grant DE-FG02-99ER54527

The failure of the NSTX-U coil in 2016 resulted in a redirection of UCLA’s NSTX-U research program. At that time UCLA had two functioning fluctuation reflectometer systems installed on the tokamak and was in the process of installing the new DBS/CPS system. These projects were placed on hold due to the NSTX-U recovery effort. UCLA in consultation with DOE OFES began a program of utilizing the equipment installed at NSTX-U in order to maximize the science output. In these discussion it was decided to move the V-band 50-75 GHz and the W-band 83-88 GHz multifrequency fluctuation reflectometer systems to the DIII-D tokamak. This would achieve two goals – to continue to provide important scientific input the US fusion research program and to test the new W-band system in a fusion research relevant plasma.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2022

RHIC Run 22, 9 o'clock, a Snake in the Blue

The simulations detailed in this Tech. Note were aimed at determining new RHIC Blue 9 o’clock snake coil current and local closed orbit bump settings, together with updated - optimized - 3 o’clock snake settings, in order to recover from power supply dips which, early in the run (December 2021), caused the failure of 9 o’clock snake’s second coil in a first occurrence, and of its fourth coil in addition in a second occurrence, leaving the poor animal with just its coils 1 and 3. Documentation from a similar incident in Yellow in 2003 could be leaned on and allowed to promptly figure various necessary measures for swift recovery using the 9 o’clock Blue snake coils which survived the dip. Reference reports in particular that, in this 2003 incident, “[it was] decided to run the [failed] snake as a 88% partial snake while keeping the angles between the two snakes as 90° [...]. In general, the polarization level was not as good as Blue ring”. By contrast in this Run 22 incident, thorough simulations using the snake OPERA field maps helped determine new settings of the handicapped, 2-coil, Blue ring 9 o’clock snake currents and local closed orbit bump, and concurrently determine slight adjustment of the 3 o’clock snake currents, which allowed recovering full polarization at store, as good as could be expected from normal operation - even better over extended periods than in the Yellow ring.

43 PARTICLE ACCELERATORS↗

NASA NTRS1983

Validation methods for flight crucial systems

Research to develop techniques that can aid in determining the reliability and performance of digital electronic fault-tolerant systems, that have probability of catastrophic system failure on the order of 10 to the -9th at 10 hours, is reviewed. The computer-aided reliability estimation program (CARE III) provides general-purpose reliability analysis and a design tool for fault-tolerant systems; large reduction of state size; and a fault-handling model based on probabilistic description of detection, isolation, and recovery mechanisms. The application of design proof techniques as part of the design and development of the software implemented fault-tolerance computer is mentioned. Emulation techniques and experimental procedures are verified using specimens of fault-tolerant computers and the capabilities of the validation research laboratory, AIRLAB.

Holt, H. M.↗

DOE OSTI2020

Identification of potential CO 2 leakage pathways and mechanisms in oil reservoirs using fault tree analysis

Geological storage of CO 2 technologies has become an important and effective way to reduce the greenhouse gas emissions, especially when it is combined with CO 2 enhanced oil recovery (EOR), which can not only trap CO 2 but also enhance oil recovery. However, the risk of CO 2 leakage has always been a prominent issue. In this paper, the mechanisms and pathways of CO 2 leakage during geological storage in oil reservoirs were analyzed using fault tree analysis (FTR). Besides, monitoring technologies were discussed and deployed in a CO 2 EOR demonstration project. The analysis results showed that the sealing failures of oil producer and CO2 injector wells, like well cement failure and casing failure, are the main reasons for the CO 2 leakage, which has been observed in the oil field monitoring project. The monitoring results indicated that there is no large-scale CO 2 leakage, while relatively high and abnormal CO 2 concentration in soil gas near some wellbores are observed, which indicates there is some leakage of CO 2 through incomplete cement ring and well casing string. FTR results provide guidelines for monitoring and preventing of CO 2 leakage during geological storage in oil reservoirs. Finally, the near-surface monitoring methods, especially the soil gas monitoring technologies, can effectively detect the leakage of CO 2 , and are a proper method for CO 2 leakage monitoring.

58 GEOSCIENCES↗

DOE OSTI2025

Effects of Material Selection on the Remanufacturability of a Swashplate in an Axial Piston Pump

A swashplate is a critical component in an axial piston pump for motion transformation that undergoes cyclic loading. Traditionally, swashplates are not designed to have multiple lives of operation. According to industry experts, a remanufacturability analysis of swashplates suggests that the scrap rate is high. Among the primary reasons for this high scrap rate is insufficient material on the running surface, especially for subtractive recovery. Therefore, the selection of the proper material and its amount plays a significant role in the fatigue behavior, the remanufacturability of the swashplate, as well as its cost. Analyses addressing fatigue life, remanufacturability, and cost of the swashplate were carried out in this paper through a comparative study utilizing various materials. Recommendations on the material selection that balance the failure consequences, remanufacturability, and cost are provided to guide designers in making informed decisions for alternative design options.

42 ENGINEERING↗

NASA NTRS1992

Flying U.S. science on the U.S.S.R. Cosmos biosatellites

The USSR Cosmos Biosatellites are unmanned missions with durations of approximately 14 days. They are capable of carrying a wide variety of biological specimens such as cells, tissues, plants, and animals, including rodents and rhesus monkeys. The absence of a crew is an advantage with respect to the use of radioisotopes or other toxic materials and contaminants, but a disadvantage with respect to the performance of inflight procedures or repair of hardware failures. Thus, experiments hardware and procedures must be either completely automated or remotely controlled from the ground. A serious limiting factor for experiments is the amount of electrical powers available, so when possible experiments should be self-contained with their own batteries and data recording devices. Late loading is restricted to approximately 48 hours before launch and access time upon recovery is not precise since there is a ballistic reentry and the capsule must first be located and recovery vehicles dispatched to the site. Launches are quite reliable and there is a proven track record of nine previous Biosatellite flights. This paper will present data and experience from the seven previous Cosmos flights in which the US has participated as well as the key areas of consideration in planning a flight investigation aboard this Biosatellite platform.

Flight Experiment↗

NASA NTRS2005

Development of Advanced Verification and Validation Procedures and Tools for the Certification of Learning Systems in Aerospace Applications

Adaptive control technologies that incorporate learning algorithms have been proposed to enable automatic flight control and vehicle recovery, autonomous flight, and to maintain vehicle performance in the face of unknown, changing, or poorly defined operating environments. In order for adaptive control systems to be used in safety-critical aerospace applications, they must be proven to be highly safe and reliable. Rigorous methods for adaptive software verification and validation must be developed to ensure that control system software failures will not occur. Of central importance in this regard is the need to establish reliable methods that guarantee convergent learning, rapid convergence (learning) rate, and algorithm stability. This paper presents the major problems of adaptive control systems that use learning to improve performance. The paper then presents the major procedures and tools presently developed or currently being developed to enable the verification, validation, and ultimate certification of these adaptive control systems. These technologies include the application of automated program analysis methods, techniques to improve the learning process, analytical methods to verify stability, methods to automatically synthesize code, simulation and test methods, and tools to provide on-line software assurance.

Jacklin, Stephen↗