A Numerical Study of High Rayleigh Number Thermal Convection in
Two-dimensional convective flows in shallow cavities with adiabatic.
mathematics numerical study thermal convection Ray↗
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Results for “cavity flow”
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Experimental Investigation and Analysis of an Annular Pogo Accumulator
An experimental investigation was conducted on a scaled annular pogo accumulator for the Ares I Upper Stage. The test article was representative of the LO2 feedline and preliminary accumulator design, and included multiple designs of a perforated ring connecting the accumulator to the core feedline flow. The system was pulse tested in water over a range of pulse frequency and flow rates. Time dependent measurements of pressure at various locations in the test article were used to extract system compliance, inertance, and resistance. Preliminary results indicated a significant deviation from standard orifice flow theory and suggest a strong dependence on feedline average velocity. In addition, several CFD analyses were conducted to investigate the details of the time variant flow field. Both two-dimensional and three-dimensional simulations were performed with time varying boundary conditions used to represent system pulsing. The CFD results compared well with the sub-scale results and demonstrated the influence of feedline average velocity on the flow into and out of the accumulator. This paper presents updated results of the investigation including a parametric design space for determining resistance characteristics. Using the updated experimental results a new scaling relationship has been defined for shear flow over a cavity. A comparison of sub-scale and full scale CFD simulations provided early verification of the scaling of the fluid flowfield and resistance characteristics.
Peugeot, John↗
CFD Modeling of Cryogenic Chilldown in a Complex Channel under Normal and Low Gravity Conditions
Future NASA architectures have baselined cryogenic propulsion systems as well as cryogenic fluid management to support lunar missions and ultimately to support future missions to Mars. These missions will require chilling hardware down prior to engine restart as well as chilling lines and tanks prior to transferring and refueling these propulsion elements in orbit. In lieu of expensive tests conducted on-orbit, accurate predictive computational models of these chilldown processes can be used to reduce system and propellant mass as well as mission risk. To gain confidence in these computational models, appropriate anchoring and validation to experimental data in a relevant environment needs to be performed. Recent ground and sub-orbital flight experiments conducted by the Japan Aerospace Exploration Agency (JAXA) investigated chilldown of a complex channel resembling a turbopump bearing cavity at low flow rates. This work presents Computational Fluid Dynamics (CFD) model development of the chilldown experiment employing two-phase flow boiling models available in commercial CFD software STAR-CCM+ using Volume of Fluid (VOF) and the traditional Euler-Euler multiphase flow solvers. Comparisons of the numerical and experimental results under normal and low-gravity conditions are presented. An assessment of solid wall temperatures and phase distribution yielded important insights into multiphase solver choice, dependence on gravity environment, and challenges associated with cryogenic flow boiling prediction and validation.
CFD↗
Background Turbulence Characterization of the Curved Duct Test Rig
Interest in applying acoustic treatment to nontraditional locations of turbofan engines has led to recent testing of acoustically treated airfoils in the NASA Langley Curved Duct Test Rig. Current testing focuses only on sound attenuation by the sample when exposed to an incident sound field driven by a loudspeaker array. However, there may be much to gain from an aeroacoustic study of the interaction of turbulence with treated airfoils, especially in the case of acoustically treated outlet guide vane designs. Thus, the intent of this study is to take the first step in assessing the aeroacoustic quality of the NASA Langley Curved Duct Test Rig (typically only used for grazing flow studies) by examining the flow quality. The background turbulence levels are measured using hot-wire anemometry just upstream of the test section. Measurements indicate that the turbulence intensity is less than 0.3% in the core region of the flow. The autospectral densities show cavity tones and weak vortex shedding present in the core. The vortex shedding is determined to be from the upstream total pressure probe used to determine flow speed. The cavity tones are found to be the fundamental and harmonic frequencies of a porous ceramic tubular acoustic liner sample that separates the acoustic drivers from the flow region. Recommendations for improving the aeroacoustic quality of the tunnel are provided, such as removing the upstream probe and redesigning the ceramic tubular liner. Future acoustic characterization of the background levels is also recommended to further understand the feasibility of aeroacoustic studies in CDTR.
Wind Tunnel Characterization↗
Sealing in Turbomachinery
Clearance control is of paramount importance to turbomachinery designers and is required to meet today's aggressive power output, efficiency, and operational life goals. Excessive clearances lead to losses in cycle efficiency, flow instabilities, and hot gas ingestion into disk cavities. Insufficient clearances limit coolant flows and cause interface rubbing, overheating downstream components and damaging interfaces, thus limiting component life. Designers have put renewed attention on clearance control, as it is often the most cost effective method to enhance system performance. Advanced concepts and proper material selection continue to play important roles in maintaining interface clearances to enable the system to meet design goals. This work presents an overview of turbomachinery sealing to control clearances. Areas covered include: characteristics of gas and steam turbine sealing applications and environments, benefits of sealing, types of standard static and dynamics seals, advanced seal designs, as well as life and limitations issues.
Chupp, Raymond E.↗
On flow past a supercavitating cascade of cambered blades
Supercavitating flow past straight cascade with arbitrary blade shapes, considering lift and drag coefficients, cavitation number, cavity shape and exit flow conditions
Hsu, C. C.↗
Material Response Modeling of MMOD Cavities
An arc-jet test campaign is used as a baseline to computationally model the flow and material response of cavities. A parametric study is designed around the baseline to study geometric effects on parameters of interest. The US3D flow solver is used to simulate the arc-jet flow in the Aerodynamic Heating Facility (AHF) at NASA Ames and generate the heating environment over material samples with cavities. The Icarus material response code is then used to simulate the multi-dimensional heating under the above conditions of samples of FiberForm with cavities.
EDL↗
Manufacturing control systems and logic for prognosis of defects in composite materials
Presented are manufacturing control systems for composite-material structures, methods for assembling/operating such systems, and transfer molding techniques for predicting and ameliorating void conditions in fiber-reinforced polymer panels. A method for forming a composite-material construction includes receiving a start signal indicating a fiber-based preform is inside a mold cavity, and transmitting a command signal to inject pressurized resin into the mold to induce resin flow within the mold cavity and impregnate the fiber-based preform. An electronic controller receives, from a distributed array of sensors attached to the mold, signals indicative of pressure and/or temperature at discrete locations on an interior face of the mold cavity. The controller determines a measurement deviation between a calibrated baseline value and the pressure and/or temperature values for each of the discrete locations. If any one of the respective measurement deviations exceeds a calibrated threshold, a void signal is generated to flag a detected void condition.
36 MATERIALS SCIENCE↗
A Design Tool for Liquid Rocket Engine Injectors
A practical design tool which emphasizes the analysis of flowfields near the injector face of liquid rocket engines has been developed and used to simulate preliminary configurations of NASA's Fastrac and vortex engines. This computational design tool is sufficiently detailed to predict the interactive effects of injector element impingement angles and points and the momenta of the individual orifice flows and the combusting flow which results. In order to simulate a significant number of individual orifices, a homogeneous computational fluid dynamics model was developed. To describe sub- and supercritical liquid and vapor flows, the model utilized thermal and caloric equations of state which were valid over a wide range of pressures and temperatures. The model was constructed such that the local quality of the flow was determined directly. Since both the Fastrac and vortex engines utilize RP-1/LOX propellants, a simplified hydrocarbon combustion model was devised in order to accomplish three-dimensional, multiphase flow simulations. Such a model does not identify drops or their distribution, but it does allow the recirculating flow along the injector face and into the acoustic cavity and the film coolant flow to be accurately predicted.
Farmer, R.↗
Shock-Induced Heating In A Rocket Engine
Misalignments give rise to hotspots on walls. Report discusses numerical simulation of flow in and near small, ringlike cavity in wall of Space Shuttle main engine at junction of main combustion chamber and nozzle. Purpose to study effects of misalignments between combustion chamber and nozzle on transfer of heat into surfaces chamber, cavity, and nozzle. Depending on specific misalignment flow encounters forward-or backward-facing step leaving chamber and entering nozzle. Results in serious losses of performance and excessive heating of walls.
Lagnado, Ronald R.↗
Evaluation of FIDAP on some classical laminar and turbulent benchmarks
The numerical accuracy of the fluid-dynamics code FIDAP is investigated by means of test computations on two-dimensional flows. The theoretical basis of the algorithm is briefly reviewed, and results for laminar flow in a wall-driven cavity and for both laminar and turbulent flows over a backward-facing step are presented in extensive tables and graphs and characterized in detail. Good agreement with published experimental data and previous computations is obtained for laminar flows using a version of FIDAP without streamlined upwinding (STU). For turbulent flows, the addition of STU is found to be useful, although it causes separation-zone reattachment length to be underpredicted.
Sohn, J. L.↗
High intensity tone generation by axisymmetric ring cavities on training projectiles
An experimental investigation has been carried out on the production of high intensity tones by axisymmetric ring cavities. Maximum sound production occurs during a double resonance at Strouhal numbers which depend only on the local flow velocity independent of cavity location. Values of sound pressure of about 115 dB at 1 meter distance can be generated by axisymmetric ring cavities on projectiles moving at a relatively low flight speed equal to 65 m/s. Frequencies in the audible range up to several Kilo Hertz can be generated aeroacoustically.
Parthasarathy, S. P.↗
High-intensity tone generation by aeroacoustic sources
An experimental investigation has been carried out on the production of high-intensity tones by axisymmetric ring cavities. Maximum sound production occurs during an acoustic resonance at Strouhal numbers, which depend only on the local flow velocity independent of cavity location. Values of sound pressure of about 115 dB at 1-m distance can be generated by axisymmetric ring cavities on projectiles moving at a relatively low flight speed equal to 70 m/s. Frequencies in the audible range up to several kilohertz can be generated aeroacoustically. A simple analytical model has been developed to explain the experimental observations.
Shakkottai, P.↗
Application of the method of lines for solutions of the Navier-Stokes equations using a nonuniform grid distribution
The feasibility of the method of lines for solutions of physical problems requiring nonuniform grid distributions is investigated. To attain this, it is also necessary to investigate the stiffness characteristics of the pertinent equations. For specific applications, the governing equations considered are those for viscous, incompressible, two dimensional and axisymmetric flows. These equations are transformed from the physical domain having a variable mesh to a computational domain with a uniform mesh. The two governing partial differential equations are the vorticity and stream function equations. The method of lines is used to solve the vorticity equation and the successive over relaxation technique is used to solve the stream function equation. The method is applied to three laminar flow problems: the flow in ducts, curved-wall diffusers, and a driven cavity. Results obtained for different flow conditions are in good agreement with available analytical and numerical solutions. The viability and validity of the method of lines are demonstrated by its application to Navier-Stokes equations in the physical domain having a variable mesh.
Abolhassani, J. S.↗
Experimental investigation of internal two-phase flow structures and dynamics of quasi-stable sheet cavitation by fast synchrotron x-ray imaging
The quasi-stable sheet cavitation produced in a small Venturi channel is investigated using a fast synchrotron X-ray imaging technique aided with conventional high speed photography. The use of X-rays instead of visible light solves cavitation opacity related issues, and X-ray phase contrast-based edge enhancement enables high-definition visualization of the internal two-phase morphology. The simultaneous acquisition of time-resolved velocity and void fraction fields through post-processing the recorded X-ray images reveals, for the first time, the complex diphasic flow structures inside the sheet cavity, which is essentially divided into 6 characteristic parts. Distinct from the current mainstream view, the globallysteady sheet cavitation is found to be characterized by a weak but constantly-existing re-entrant flow that can penetrate the entire cavity. The turbulent velocity fluctuations inside the sheet cavity are also investigated. The turbulence level in the reverse flow region is observed to be as low as in the outer main flow demonstrating the relatively steady status of the reentrant flow. Unlike the streamwise and cross-stream fluctuations, the shear stress appears to be weakly correlated with the velocity gradient. The collapse of vapor phase and the vaporization at the upstream cavity interface are found to be the primary causes of shear stress intensification.
42 ENGINEERING↗
Characterizing Flow Instabilities During Transient Events in the Turbine Rim Seal Cavity
Abstract Gas turbine engine design requires considerations not only for long-term steady operation but also for critical transient events. Aircraft engines undergo significant stress during takeoff and landing, while power generation turbines must be flexible for hot restarts as renewable energy sources come online and offline. During these transient cycles, engines sustain wear and degradation that can lead to a reduction in the lifespan of their components and more frequent, costly maintenance. Cooling flows are often used to mitigate these effects, but can lead to complex and problematic flow interactions. This study uses high-frequency response pressure probes and heat flux gauges in the rim seal cavity of a one-stage research turbine to characterize the properties of large-scale flow structures during transient operation. A continuous-duration turbine testing facility provides the ability to assess the importance of these transients by first reaching steady-state operation before imposing transient behaviors. Although previous studies have conducted similar measurements for steady purge flows and wheel speeds, varying these parameters to simulate transient effects revealed several unique phenomena not identifiable with discrete steady measurements. The measurement approach connects the varied transient parameter to the behavior of the flow structures to enable a better understanding of the type of instability observed and the root cause of its formation. In particular, a relationship between instability cell formation and rim sealing effectiveness was identified using experimental data and was supported through computational simulations.
Engineering↗
Evaluating the Effect of Vane Trailing Edge Flow on Turbine Rim Sealing
Abstract Modern gas turbine development continues to move toward increased overall efficiency, driven in part by higher firing temperatures that point to a need for more cooling air to prevent catastrophic component failure. However, using additional cooling flow bled from the upstream compressor causes a corresponding detriment to overall efficiency. A primary candidate for cooling flow optimization is purge flow, which contributes to sealing the stator–rotor cavity and prevents ingestion of hot main gas path (MGP) flow into the wheelspace. Previous research has identified that the external main gas path flow physics play a significant role in driving rim seal ingestion. However, the potential impact of other cooling flow features on ingestion behavior, such as vane trailing edge (VTE) flow, is absent in the open literature. This paper presents experimental measurements of rim cavity cooling effectiveness collected from a one-stage turbine operating at engine-representative Reynolds and Mach numbers. Carbon dioxide (CO2) was used as a tracer gas in both the purge flow and vane trailing edge flow to investigate flow migration into and out of the wheelspace. Results show that the vane trailing edge flow does in fact migrate into the rim seal and that there is a superposition relationship between individual cooling flow contributions. Computational fluid dynamics (CFD) simulations using unsteady Reynolds-averaged Navier–Stokes (URANS) were used to confirm VTE flow ingestion into the rim seal cavity. Radial and circumferential traverse surveys were performed to quantify cooling flow radial migration through the main gas path with and without vane trailing edge flow. The surveys confirmed that vane trailing edge flow is entrained into the wheelspace as purge flow is reduced. Local CO2 measurements also confirmed the presence of VTE flow deep in the wheelspace cavity.
Engineering↗
Cavitation in liquid cryogens. 2: Hydrofoil
Boundary layer principles, along with two-phase concepts, are used to improve existing correlative theory for developed cavity data. Details concerning cavity instrumentation, data analysis, correlative techniques, and experimental and theoretical aspects of a cavitating hydrofoil are given. Both desinent and thermodynamic data, using liquid hydrogen and liquid nitrogen, are reported. The thermodynamic data indicated that stable thermodynamic equilibrium exists throughout the vaporous cryogen cavities. The improved correlative formulas were used to evaluate these data. A new correlating parameter based on consideration of mass limiting two-phase flow flux across the cavity interface, is proposed. This correlating parameter appears attractive for future correlative and predictive applications. Agreement between theory and experiment is discussed, and directions for future analysis are suggested. The front half of the cavities, developed on the hydrofoil, may be considered as parabolically shaped.
Hord, J.↗