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At least 361 records · Page 20

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DOE OSTI2026

Towards a Unified Low-Cost Flow Plate, Flow-Field, PTL Solution for Proton Exchange Membrane Electrolyzers

Proton exchange membrane (PEM) water electrolysis is a highly efficient method for hydrogen production. Research cells typically consist of one proton exchange membrane, two catalyst layers, two porous transport layers, two flow-field plates, and two endplates. In commercial systems, the machined flow-field plates that are employed in research cells are typically replaced by stamped parts or open mesh material solutions to reduce manufacturing cost at scale. Nonetheless, the cell contains about 8 total interfaces: bipolar plate / flow plate material / porous transport medium / electrode / membrane / electrode / porous transport medium / flow plate material / bipolar plate. All these materials and interfaces need to be optimized for maximum performance and efficiency. Reducing the amount of interfaces by combining individual cell components directly benefits the fabrication cost (by reducing the parts count and the needs for surface coatings) and the electrochemical performance (by reducing ohmic losses). We have designed a novel PEM electrolysis cell with a piece of channeled titanium felt functioning as both the anode flow-field and the PTL, referred to as the channeled diffusion layer (CDL). The pores of the felt facilitate both in-plane and through-plane diffusion, ensuring maximum catalyst utilization while also minimizing mass transport loss. The titanium felt can be mass manufactured with existing stamping and forming methods and is therefore a promising candidate to reduce the capital cost of PEM electrolyzers whilst improving hydrogen production efficiency. Experiments conducted with 3mg IrOx/cm2 loading MEAs have shown a approximately 40% boost in peak current by implementing the CDL design. Low catalyst-loading MEAs are being tested in ongoing experiments and their results will be discussed and compared.

08 HYDROGEN↗

DOE OSTI2019

Finite Element Analysis and In-Situ Measurement of Out-of-Plane Distortion in Thin Plate TIG Welding

Transient distortion of thin plate in the welding process usually has a complicated mode and large magnitude. Quantitative measurement and prediction of full-field distortion are challenging and rarely reported up to now. In this study, the out-of-plane distortion of a thin plate during the Tungsten Inert Gas (TIG) welding process was measured using the digital image correlation (DIC) method. A simulation model based on thermal elastic–plastic finite element method (FEM) and DIC measured geometric imperfection were developed for accurate prediction of the transient welding distortion. The numerical results and experimental data agreed very well in both out-of-plane deformation modes and magnitudes of the plate at different stages of welding. The maximum out-of-plane distortion was larger than 4 mm during welding which can cause instability of arc length and heat input. The distance change between welding torch and plate surface was investigated under different initial deflections of the plate before welding. The plate with flat geometry shows the minimum transient and final gap change. In addition, the relationship between heat input and welding distortion was clarified through a series of numerical analyses. As a result, optimization of welding heat input can be performed based on numerical results to avoid excessive welding distortion.

36 MATERIALS SCIENCE↗

DOE OSTI2023

Evaluation of Hydrogen Gettering Rates Correlated to Surface Composition and Texture of Nickel-Plated Zircaloy Getters of Different Heat Treatment Procedures

Coatings of metal specimens are known to have an impact on hydrogen gettering (hydrogen absorption). The coating can have one or more functions, such as enhancing gettering, preventing gettering and/or preventing oxidation of the metal substrate. It is known that contaminants and surface texture can impact hydrogen gettering/absorption performance, but has not previously been thoroughly explored. This study evaluated the role of different post-plating heat treatments of nickel-plated zircaloy-4 getters (NPGs) and the role of the heat treatments on gettering rates, surface composition and texture. Nickel plating is applied to prevent oxidation of the Zircaloy-4 surface and also enhances gettering. The nickel plating must be heat treated before desirable gettering can occur. Our NPG getters with historically known satisfying performance were pre-heat treated in air followed by activation heat treatment in a vacuum at a higher temperature. In this study, we were interested in finding out if both heat treatment steps were necessary to obtain a desirable gettering performance, or if one step could be omitted. XPS analysis showed that if the nickel surface is not heat treated before bonding the nickel to the zirconium in the activation step, there will be carbon contaminants on the surface, which significantly reduces gettering. We studied the texture of Zircaloy-4 using SEM/EBSD to compare NPGs with both heat treatment steps with NPGs that had no post-plating heat treatment to learn if the degree of cold work could be impacted by the heat treatment steps. We did not observe any differences in texture between them. We measured gettering rates of both pretreated and activated NPGs and NPGs that had been activated without first being pre-heat treated. We found that the NPGs without the first post-plating heating step had up to a seven times slower gettering rate and obtained higher plateau pressures due to the contaminated surface. Thus, the pre-heat treatment in air before activation is necessary to avoid slower gettering rates and higher plateau pressures.

36 MATERIALS SCIENCE↗

NASA NTRS1965

Adherent protective coatings plated on magnesium-lithium alloy

Zinc is plated on a magnesium-lithium alloy by using a modification of the standard zinc-plate immersion bath. Further protection is given the alloy by applying a light plating of copper on the zinc plating. Other metals are plated on the copper by using conventional plating baths.

Source record↗

NASA NTRS1972

Design analysis for a nutating plate drive 4

A simplified design analysis was conducted on a nutating plate type drive system for a 2500 horsepower helicopter main rotor gear box. A drive system that split the output torque evenly between two nutating plates for the purpose of reducing the load on each nutating plate was analyzed. Needle bearings were used on the nutating plate pins. The results of the analysis indicate that the required load capacity of the pin bearings and the speed of the nutating plate bearings were beyond the state-of-the-art capacity of rolling-element bearings. The analysis further indicates that the nutating plate drive is less efficient, and results in a higher weight per horsepower than a conventional planetary helicopter transmission with similar design specifications.

Loewenthal, S. H.↗

NASA NTRS1972

Elastostatic stress analysis of orthotropic rectangular center-cracked plates

A mapping-collocation method was developed for the elastostatic stress analysis of finite, anisotropic plates with centrally located traction-free cracks. The method essentially consists of mapping the crack into the unit circle and satisfying the crack boundary conditions exactly with the help of Muskhelishvili's function extension concept. The conditions on the outer boundary are satisfied approximately by applying the method of least-squares boundary collocation. A parametric study of finite-plate stress intensity factors, employing this mapping-collocation method, is presented. It shows the effects of varying material properties, orientation angle, and crack-length-to-plate-width and plate-height-to-plate-width ratios for rectangular orthotropic plates under constant tensile and shear loads.

Gyekenyesi, G. S.↗

NASA NTRS1972

Lumped parameter analysis of a stringer reinforced plate excited by band limited noise

The maximum root-mean-square response of a square clamped plate, subjected to a stationary random excitation, was determined both theoretically and empirically. For the tests, a 40 x 40 x 1/4 aluminum sheet was milled out to provide a thin waffle plate with 9 panels. The plate was acoustically excited, with the frequency range limited between 25 Hz and 500 Hz. The root-mean-square power of the random excitations, 149 decibels, was nearly constant for all natural frequencies of the plate system. Strain gage readings at 14 points were plotted as power spectral densities and root-mean-square displacements. A modal damping ratio matrix was determined from the response curves. Damping ratios were found to be a function of frequency, but not of location on the plate. For comparisons with the theoretical response, the plate was subdivided into 14 modes and anlayzed as a damped, lumped parameter system by use of an approximate normal-mode method. This method gave the best predictions of the power spectral densities for the lower frequencies. That prediction errors increased for the higher frequencies is attributed to improper assumptions for mass distribution and the insufficient number of lumped mass points.

Bilyeu, D. J.↗

NASA NTRS1972

Prediction and measurement of heat transfer rates for the shock-induced unsteady laminar boundary layer on a flat plate

The unsteady laminar boundary layer induced by the flow-initiating shock wave passing over a flat plate mounted in a shock tube was theoretically and experimentally studied in terms of heat transfer rates to the plate for shock speeds ranging from 1.695 to 7.34 km/sec. The theory presented by Cook and Chapman for the shock-induced unsteady boundary layer on a plate is reviewed with emphasis on unsteady heat transfer. A method of measuring time-dependent heat-transfer rates using thin-film heat-flux gages and an associated data reduction technique are outlined in detail. Particular consideration is given to heat-flux measurement in short-duration ionized shocktube flows. Experimental unsteady plate heat transfer rates obtained in both air and nitrogen using thin-film heat-flux gages generally agree well with theoretical predictions. The experimental results indicate that the theory continues to predict the unsteady boundary layer behavior after the shock wave leaves the trailing edge of the plate even though the theory is strictly applicable only for the time interval in which the shock remains on the plate.

Cook, W. J.↗

NASA NTRS1973

Acoustic radiation from plates excited by flow noise.

Theoretical formulation of noise radiation from thin, rectangular, flexible plates excited by turbulent wall pressure fluctuations. An extensive parametric study including surface roughness and both plate and flow parameters is presented. From the results, presented graphically, it is possible to predict the spectrum of the total radiated power provided that the power spectral density of the wall-pressure fluctuations, the flow velocity, the plate dimensions and the plate modal damping parameters are known. Along with the parametric study, an estimate of the dependence of the noise radiation on plate boundary conditions based on a consideration of the wavenumber-frequency selectivity of the plate is presented. The parametric study is based on the assumption that the wave number/frequency spectrum of the wall-pressure fluctuations can be described by a Fourier transform of a Corcos model of the cross spectral density. The results indicate that at frequencies above the hydrodynamic-coincidence frequency the radiated power is dependent on the low-wave-number spectrum of the excitation. The dependence on the high-wave-number spectrum, however, is limited to a narrow band of frequencies below the hydrodynamic-coincidence frequency.

Aupperle, F. A.↗

NASA NTRS1974

A model of convergent plate margins based on the recent tectonics of Shikoku, Japan

A viscoelastic finite element plate tectonic model is applied to displacement data for the island of Shikoku, Japan. The flow properties and geometry of the upper portions of the earth are assumed known from geophysical evidence, and the loading characteristics are determined from the model. The nature of the forces acting on the Philippine Sea plate, particularly in the vicinity of the Nankai trough, is determined. Seismic displacement data related to the 1946 Nankaido earthquake are modeled in terms of a thick elastic plate overlying a fluidlike substratum. The sequence of preseismic and seismic displacements can be explained in terms of two independent processes operating on elastic lithospheric plates: a strain accumulation process caused by vertical downward forces acting on or within the lithosphere in the vicinity of the trench, and a strain release process caused by plate failure along a preexisting zone on weakness. This is a restatement of Reid's elastic rebound theory in terms of elastic lithospheric plates.

Bischke, R. E.↗

NASA NTRS1975

Flutter of laminated plates in supersonic flow

A solution procedure was developed using linear small deflection theory for the flutter of simply supported laminated plates. For such plates, the bending and extensional governing equations are coupled and have cross-stiffness terms which do not appear in classical plate theory. An extended Galerkin method is used to obtain approximate solutions to the governing equations, and the aerodynamic pressure loading used in the analysis is that given by linear piston theory with flow at arbitrary cross-flow angle. A limited parametric study was conducted for typical laminated composite plates. The calculations show that both the bending-extensional coupling and the cross-stiffness terms have a large destabilizing effect on flutter. Since classical plate theory does not consider bending-extensional coupling and cross stiffness terms, it usually gives inaccurate and nonconservative flutter boundaries for laminated plates.

Sawyer, J. W.↗

NASA NTRS1977

Impact on multilayered composite plates

Stress wave propagation in a multilayer composite plate due to impact was examined by means of the anisotropic elasticity theory. The plate was modelled as a number of identical anisotropic layers and the approximate plate theory of Mindlin was then applied to each layer to obtain a set of difference-differential equations of motion. Dispersion relations for harmonic waves and correction factors were found. The governing equations were reduced to difference equations via integral transforms. With given impact boundary conditions these equations were solved for an arbitrary number of layers in the plate and the transient propagation of waves was calculated by means of a Fast Fourier Transform algorithm. The multilayered plate problem was extended to examine the effect of damping layers present between two elastic layers. A reduction of the interlaminar normal stress was significant when the thickness of damping layer was increased but the effect was mostly due to the softness of the damping layer. Finally, the problem of a composite plate with a crack on the interlaminar boundary was formulated.

Kim, B. S.↗

NASA NTRS1978

Gaussian step-pressure loading of rigid viscoplastic plates

The response of a thin, rigid viscoplastic plate subjected to a spatially axisymmetric Gaussian step pressure impulse loading was studied analytically. A Gaussian pressure distribution in excess of the collapse load was applied to the plate, held constant for a length of time, and then suddenly removed. The plate deforms with monotonically increasing deflections until the dynamic energy is completely dissipated in plastic work. The simply supported plate of uniform thickness obeys the von Mises yield criterion and a generalized constitutive equation for rigid viscoplastic materials. For the small deflection bending response of the plate, the governing system of equations is essentially nonlinear. Transverse shear stress is neglected in the yield condition and rotary inertia in the equations of dynamic equilibrium. A proportional loading technique, known to give excellent approximations of the exact solution for the uniform load case, was used to linearize the problem and to obtain the analytical solutions in the form of eigenvalue expansions. The effects of load concentration, of an order of magnitude change in the viscosity of the plate material, and of load duration were examined while holding the total impulse constant.

Hayduk, R. J.↗

NASA NTRS1977

Flutter of an elastic plate under tension

The problem of flutter of a tensioned elastic plate is reconsidered on a model of two-dimensional aerodynamic flow over a one-dimensional, infinitely wide plate. The purpose is to clarify the effect of variations in plate bending stiffness on the flutter of a plate under a given tension, and vice versa. On the basis that the flutter mode for the one-dimensional infinitely wide plate is essentially the first plate natural mode for subsonic and low supersonic Mach numbers, and that the dynamic pressure required for flutter is proportional to the square of the first natural mode frequency, it is shown that the membrane paradox disappears for Mach numbers 0 and 1.3, so that reduced bending stiffness reduces the dynamic pressure required for flutter.

Dowell, E. H.↗

NASA NTRS1980

Stability optimization of laminated composite plates

The optimum design of plates with orthotropic layers under axial compression and shear is discussed. The plates considered are the laminates of N orthotropic layers whose principal material axes coincide with the plate axes. Each layer is assumed to have the same thickness and an equal number of fibers in the direction of + alpha sub i and - alpha sub i with respect to the plate axis. The fiber directions which give the highest axial buckling stress and the highest shear buckling stress are found by utilizing a mathematical optimization technique for various aspect ratios of the plates. Inhomogeneity in the direction of the plate thickness (stacking sequence) is taken into account in this analysis.

Hirano, Y.↗

NASA NTRS1983

Flat-plate drag measurements with vortex generators in turbulent boundary layer

Direct drag measurements were obtained on a flat plate with a spanwise row of vortex generators near the leading edge, to produce an array of stream wise vortices within the approaching turbulent boundary layer. The object was to explore the possibility of modifying the large scale structure of the boundary layer through embedded longitudinal vortices with a view to obtaining a reduction in wall shear. Both obstacle and vane type vortex generators were tested at free stream velocities 40 ft/sec to 130 ft/sec corresponding to plate length Reynolds no. 0.3 million to 0.8 million with a nominal boundary layer thickness of approximately 0.6 in. at the leading edge. A few vortex generator configurations were tested both on and off the plate to measure the total drag as well as the plate drag alone. The obstacle type devices reduced the plate drag, indicating that the wake momentum defect predominated even in the presence of streamwise vortices. The vane type vortex generators however always increased the plate drag.

Rao, D. M.↗

NASA NTRS1983

Postbuckling of long orthotropic plates in combined shear and compression

The nonlinear large-deflection partial differential equations of von karman for orthotropic plates loaded in combined shear and compression are converted into a set of first-order nonlinear ordinary differential equations by assuming trigonometric functions in one direction. These equations are solved numerically using a two point boundary problem solver which makes use of Newton's method. Results are obtained which determine the postbuckling behavior of rectangular plates with loading up to about three times the buckling load. Both isotropic and orthotropic composite plates are considered. Results show that orthotropic plates may behave quite differently than isotropic plates and that in-plane boundary conditions are important for plates loaded in shear.

Stein, M.↗

NASA NTRS1984

Tectonics of the Easter plate

A new model for the Easter plate is presented in which rift propagation has resulted in the formation of a rigid plate between the propagating and dying ridges. The distribution of earthquakes, eleven new focal mechanisms, and existing bathymetric and magnetic data are used to describe the tectonics of this area. Both the Easter-Nazca and Easter-Pacific Euler poles are sufficiently close to the Easter plate to cause rapid changes in rates and directions of motion along the boundaries. The east and west boundaries are propagating and dying ridges; the southwest boundary is a slow-spreading ridge and the northern boundary is a complex zone of convergent and transform motion. The Easter plate may reflect the tectonics of rift propagation on a large scale, where rigid plate tectonics requires boundary reorientation. Simple schematic models to illustrate the general features and processes which occur at plates resulting from large-scale rift propagation are used.

Engeln, J. F.↗