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At least 361 records · Page 20

Engine cyclic durability by analysis and material testing

The problem of calculating turbine engine component durability is addressed. Nonlinear, finite-element structural analyses, cyclic constitutive behavior models, and an advanced creep-fatigue life prediction method called strainrange partitioning were assessed for their applicability to the solution of durability problems in hot-section components of gas turbine engines. Three different component or subcomponent geometries are examined: a stress concentration in a turbine disk; a louver lip of a half-scale combustor liner; and a squealer tip of a first-stage high-pressure turbine blade. Cyclic structural analyses were performed for all three problems. The computed strain-temperature histories at the critical locations of the combustor linear and turbine blade components were imposed on smooth specimens in uniaxial, strain-controlled, thermomechanical fatigue tests of evaluate the structural and life analysis methods.

Kaufman, A.↗

Random vortex method for combusting flows

The random vortex method (RVM) of Chorin was developed by the recirculating flows. The RVM method models turbulence from first principles, tracking the vorticity and obtaining the interaction of vorticity with the bulk flow field. A computer program was produced called MIMOC, Modeling the Interface Motion of Combustion, which can be used to calculate the reacting flow field behind a rearward facing step. Several comparisons between experimental data and calculations were made. The RVM methood computes qualitatively good results, but the quantitative agreement as yet is not completely satisfactory. Much of the difficulty may be caused by the treatment of boundary conditions and the techniques used for obtaining statistical averages of velocities and turbulence quantities. For the rearward facing step the computed reattachment length equals the experimental value. However, the reverse velocity in the recirculation zone is over predicted by 300 percent. In the calculations, a uniform entrance velocity was assumed with no boundary layer at the step lip. This high velocity may be overdriving the reverse flow region.

Marek, C. J.↗

Basic experimental study of the coupling between flow instabilities and incident sound

Whether a solid trailing edge is required to produce efficient coupling between sound and instability waves in a shear layer was investigated. The differences found in the literature on the theoretical notions about receptivity, and a need to resolve them by way of well-planned experiments are discussed. Instability waves in the shear layer of a subsonic jet, excited by a point sound source located external to the jet, were first visualized using an ensemble averaging technique. Various means were adopted to shield the sound reaching the nozzle lip. It was found that the low frequency sound couples more efficiently at distances downstream of the nozzle. To substantiate the findings further, a supersonic screeching jet was tested such that it passed through a small opening in a baffle placed parallel to the exit plane. The measured feedback or screech frequencies and also the excited flow disturbances changed drastically on traversing the baffle axially thus providing a strong indication that a trailing edge is not necessary for efficient coupling between sound and flow.

Ahuja, K. K.↗

Pre-stressed thermal protection systems

A hexagonal protective and high temperature resistant system for the Space Shuttle Orbiter consists of a multiplicity of pockets formed by hexagonally oriented spacer bars secured on the vehicle substructure. A packing of low density insulating batt material 18 in each pocket, and a thin protective panel of laterally resilient advanced carbon-carbon material surmounting the peripherals bars and packing. Each panel has three stepped or offset lips on contiguous edges. At the center of each pocket is a fully insulated stanchion secured to and connecting the substructure and panel for flexing the panel toward the substructure and thereby prestressing the panel and forcing the panel edges firmly against the spacer bars.

Dunn, T. J.↗

Status of Understanding for Seal Materials

Material selection for mainshaft face and ring seals, labyrinth seals, accessory gearbox face seals, and lip seals are discussed in light of tribology requirements and a given seal application. Carbon graphite has been found to be one of the best sealing materials and it is widely used in current gas turbine mainshaft and accessory gearbox seals. Its popularity is due to its unique combination of properties which consists of dimensional stability, corrosion resistance, low friction, good self lubricating characteristics, high thermal conductivity and low thermal expansion, the latter two properties combining to provide good thermal shock resistance. A brief description of the seals and the requirements they must meet are discussed to provide insight into the limitations and advantages of the seals in containing the lubricant. A forecast is made of the operational requirements of main shaft and gearbox seals for advanced engines and candidate materials and coatings that may satisfy these advanced engine requirements.

P F Brown↗

Panel fabrication utilizing GaAs solar cells

The development of the GaAs solar cells for space applications is described. The activities in the fabrication of GaAs solar panels are outlined. Panels were fabricated while introducing improved quality control, soldering laydown and testing procedures. These panels include LIPS II, San Marco Satellite, and a low concentration panel for Rockwells' evaluation. The panels and their present status are discussed.

Mardesich, N.↗

Natural instability of free shear layers

Under controlled small-amplitude excitation, an initially laminar free shear layer experiences maximum growth rate at a Strouhal number St(theta) of 0.017 (consistent with theory) and maximum growth at St(theta) = 0.011, while the natural instability frequency St(theta-n) (of an unexcited shear layer) is found to have an intermediate value. Investigations in both axisymmetric and plane shear layers in a number of independent facilities reveal that the St(theta-n) value falls in the range 0.0125-0.0155, depending on the exit boundary-layer fluctuation level and the spanwise radius of curvature. The St(theta-n) value decreases with increasing jet diameter or exit boundary-layer fluctuation level, but is not a direct function of the exit momentum thickness Reynolds number. For a given facility, the instability details are found to be independent of whether the entrainment at the lip is parallel to the stream or orthogonal (due to the addition of an end plate). The steamwise evolutions of the amplitudes at the fundamental frequency and its harmonics and subharmonics are unique functions of the downstream distance nondimensionalized by the exit momentum thickness, but their details remain functions of the flow geometry (i.e., axisymmetric or plane).

Husain, Z. D.↗

Sound generated aerodynamically revisited - Large-scale structures in a turbulent jet as a source of sound

The theoretical capability of identifying the source of turbulent jet noise is assessed in comparison with experimental data. Account is taken of axisymmetric and spiral turbulence modes in Lighthill's (1952) formulation of turbulent noise. Coherent structures interacting with the mean flow and the fine-grained turbulence are the primary noise sources, modeled as an oscillating streamwise distribution. Low-frequencies arise farther downstream while high-frequencies congregate close to the nozzle lip. Previous measurements at various exit velocities, angles with respect to the nozzle axis, the Strouhal number and downstream distance are discussed. The model successfully predicted the angular distribution of noise frequency due to coherent structures. Further work is indicated on compressibility effects.

Mankbadi, R.↗

Theoretical analysis of aircraft afterbody flow

The strongly interactive flow field about aircraft afterbodies is investigated using computational techniques by which the thin-shear-layer formulation of the compressible, Reynolds-averaged Navier-Stokes equations is solved. A time-dependent implicit numerical algorithm is used to obtain solutions for a variety of afterbody and nozzle geometries, within the class of bodies of revolution, for both subsonic and supersonic external flow, and for sonic and supersonic underexpanded jets. Only centered nozzles with either a sharp lip or a blunt base are considered. In all cases, computed results are compared with experimental data taken at flight Reynolds numbers for like-flow conditions. Turbulence closure is realized using algebraic eddy-viscosity concepts. A new and unique adaptive-grid technique is used to resolve flow regimes with large gradients and to improve the accuracy and efficiency of the computational scheme. Special singular point boundary conditions are used for similar purposes, and are especially effective for highly under-expanded jets. For all cases considered, except one with a very large base-to-nozzle-exit-diameter ratio, the agreement with experimental measurements is excellent. For geometries with large base regions, enhancements in the turbulence transport model are necessary to support improvements in the flow-field simulation.

Deiwert, G. S.↗

Low-Temperature Seal for Actuator Rod

Combination bearing and seal used on Space Shuttle functions reliably at temperatures as low as - 160 degrees F and as high as + 130 degrees F. Corrosion-resistant stainless-steel spacer separates secondary and primary seals in both old and new versions of seal assembly. In new version, combination of flexible sealing lip and bridge is less susceptible to cracking at low temperatures.

Lindfors, R. J.↗

Reducing Coal Dust With Water Jets

Jets also cool and clean cutting equipment. Modular pick-and-bucket miner suffers from disadvantage: Creates large quantities of potentially explosive coal dust. Dust clogs drive chain and other parts and must be removed by hand. Picks and bucket lips become overheated by friction and be resharpened or replaced frequently. Addition of oscillating and rotating water jets to pick-and-bucket machine keeps down dust, cools cutting edges, and flushes machine. Rotating jets wash dust away from drive chain. Oscillating jets cool cutting surfaces. Both types of jet wet airborne coal dust; it precipitates.

Gangal, M. D.↗

Improved Highway Pads for Tracked Vehicles

New pads attach faster and hold more securely than conventional pads. Rubber pad held on tread by bent locking tab and by lip that engages recess in tread. Tab hammered in during installation and pried out during removal. New designs ease installation of rubber pads on treads of tracked vehicles to prevent damage to highways. Designs apply to bulldozers, cranes, and excavating machines.

Collins, Earl R., Jr.↗

Engine cyclic durability by analysis and material testing

The problem of calculating turbine engine component durability is addressed. Nonlinear, finite-element structural analyses, cyclic constitutive behavior models, and an advanced creep-fatigue life prediction method called strainrange partitioning were assessed for their applicability to the solution of durability problems in hot-section components of gas turbine engines. Three different component or subcomponent geometries are examined: a stress concentration in a turbine disk; a louver lip of a half-scale combustor linear; and a squealer tip of a first-stage high-pressure turbine blade. Cyclic structural analyses were performed for all three problems. The computed strain-temperature histories at the critical locations of the combustor linear and turbine blade components were imposed on smooth specimens in uniaxial, strain-controlled, thermomechanical fatigue tests of evaluate the structural and life analysis methods.

Kaufman, A.↗

Hypervelocity impacts on Skylab 4/Apollo windows

The three largest Skylab 4 Command Module windows that were exposed for 84 days to space were optically scanned for impact features as small as 30 microns in diameter. This scanning effort which was carried out at an opptical magnification of 35x, detected features approximately three times smaller than were found in the original 5x scanning effort over the entire window surface. Some 289 features were recorded from the 35x scan for later detailed analyses. Sixty of the largest and most promising features were cored from the windows for SEM and energy-dispersive X-ray spectrometer (EDS) analysis. Twenty-six of the cores contained craters with glassy pits, and of these, fourteen were found to contain strikingly obvious liners coating the interior of the glassy pit. The six largest features cored from the windows do not have a central glassy pit which leaves their previously reported hypervelocity origin in some doubt. The remaining twenty-eight features that were cored from the windows show no clear evidence for a hypervelocity origin and evidence available at this time is insufficient to identify an origin in Earth orbit or as ground damage. The EDS analysis of six of the seven liners that were examined show detectable aluminum in the liner or lip of the glassy pit. The source of aluminum is most probably an Earth orbiting population of aluminum oxide spherules, exhaust from solid rocket motors.

Clanton, U. S.↗

Low-speed aerodynamic test of an axisymmetric supersonic inlet with variable cowl slot

The experimental low-speed aerodynamic characteristics of an axisymmetric mixed-compression supersonic inlet with variable cowl slot are described. The model consisted of the NASA P-inlet centerbody and redesigned cowl with variable cowl slot powered by the JT8D single-stage fan simulator and driven by an air turbine. The model was tested in the NASA Lewis Research Center 9- by 15-foot low-speed tunnel at Mach numbers of 0, 0.1, and 0.2 over a range of flows, cowl slot openings, centerbody positions, and angles of attack. The variable cowl slot was effective in minimizing lip separation at high velocity ratios, showed good steady-state and dynamic distortion characteristics, and had good angle-of-attack tolerance.

Powell, A. G.↗

Turbulence characteristics of the noise producing region of an excited round jet. I - Time-average flow properties

Experiments were conducted to determine the mean turbulence characteristics of the noise-producing region of a 3 in. cold excited round jet. The jet was excited by plane acoustic waves with a high amplitude of excitation (2 percent of the jet dynamic head), and at a Strouhal number of 0.5. The flow Reynolds number was 280,000. The exit boundary layer was made turbulent by artificially tripping it with sandpaper strips. The data were obtained with single and X-hot-wires and processed in digital form. Mean and higher order statistics were also deduced. The results showed an increase in all three velocity components and stresses. However, most of the increase was noticed from the longitudinal component, while the changes in the radial velocity and the azimuthal component were much smaller. Substantial widening of the jet occurred, accompanied by a shortening of the potential core. Increased rates of production of energy close to the lip-line were a characteristic feature of the mixing region behavior.

Baltas, C.↗

Sound generation and upstream influence due to instability waves interacting with non-uniform mean flows

Attention is given to the sound produced by artificially excited, spatially growing instability waves on subsonic shear layers. Real flows that always diverge in the downstream direction allow sound to be produced by the interaction of the instability waves with the resulting streamwise variations of the flow. The upstream influence, or feedback, can interact with the splitter plate lip to produce a downstream-propagating instability wave that may under certain conditions be the same instability wave that originally generated the upstream influence. The present treatment is restricted to very low Mach number flows, so that compressibility effects can only become important over large distances.

Goldstein, M. E.↗

Some unique experiments on receptivity

The objective of this study is to determine whether or not a solid trailing edge is required to produce efficient coupling between sound and instability waves in a shear layer. Instability waves in the shear layer of a subsonic jet, excited externally by a point sound source, were first visualized by using a phase-locked flow visualization technique. Various means were adopted to shield the sound reaching the nozzle lip. It was found that the low frequency sound couples more efficiently at distances downstream of the nozzle exit. To substantiate the findings further, a supersonic screeching jet was tested such that it passed through a small opening in a baffle placed parellel to the exit plane. The measured feedback or screech frequencies, and also the excited flow disturbances, were found to change drastically on traversing the baffle axially. Similar conclusions were reached when a second baffle was placed downstream of the first baffle, and the effects of moving the first baffle on the feedback frequency of sound generated by flow impingement on the second baffle were examined. It is argued that sound waves passing through the mixing layer of a jet can excite flow instability without the benefit of assistance and coupling at the trailing edge.

Ahuja, K. K.↗