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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 361 records · Page 20
All sourcesNASA NTRSDOE OSTI
NASA NTRS2011

Fabrication and Calibration of FORTIS

The Johns Hopkins University sounding rocket group is entering the final fabrication phase of the Far-ultraviolet Off Rowland-circle Telescope for Imaging and Spectroscopy (FORTIS); a sounding rocket borne multi-object spectro-telescope designed to provide spectral coverage of 43 separate targets in the 900 - 1800 Angstrom bandpass over a 30' x 30' field-of-view. Using "on-the-fly" target acquisition and spectral multiplexing enabled by a GSFC microshutter array, FORTIS will be capable of observing the brightest regions in the far-UV of nearby low redshift (z approximately 0.002 - 0.02) star forming galaxies to search for Lyman alpha escape, and to measure the local gas-to-dust ratio. A large area (approximately 45 mm x 170 mm) microchannel plate detector built by Sensor Sciences provides an imaging channel for targeting flanked by two redundant spectral outrigger channels. The grating is ruled directly onto the secondary mirror to increase efficiency. In this paper, we discuss the recent progress made in the development and fabrication of FORTIS, as well as the results of early calibration and characterization of our hardware, including mirror/grating measurements, detector performance, and early operational tests of the micro shutter arrays.

Fleming, Brian T.↗
NASA NTRS2007

2006 NASA Range Safety Annual Report

Throughout 2006, Range Safety was involved in a number of exciting and challenging activities and events, from developing, implementing, and supporting Range Safety policies and procedures-such as the Space Shuttle Launch and Landing Plans, the Range Safety Variance Process, and the Expendable Launch Vehicle Safety Program procedures-to evaluating new technologies. Range Safety training development is almost complete with the last course scheduled to go on line in mid-2007. Range Safety representatives took part in a number of panels and councils, including the newly formed Launch Constellation Range Safety Panel, the Range Commanders Council and its subgroups, the Space Shuttle Range Safety Panel, and the unmanned aircraft systems working group. Space based range safety demonstration and certification (formerly STARS) and the autonomous flight safety system were successfully tested. The enhanced flight termination system will be tested in early 2007 and the joint advanced range safety system mission analysis software tool is nearing operational status. New technologies being evaluated included a processor for real-time compensation in long range imaging, automated range surveillance using radio interferometry, and a space based range command and telemetry processor. Next year holds great promise as we continue ensuring safety while pursuing our quest beyond the Moon to Mars.

TenHaken, Ron↗
NASA NTRS2016

Failure Analysis and Recovery of a 50-mm Highly Elastic Intermetallic NiTi Ball Bearing for an ISS Application

Ball bearings used inside the ISS Distillation Assembly centrifuge require superior corrosion and shock resistance to withstand acidic wastewater exposure and heavy spacecraft launch related loads. These requirements challenge conventional steel bearings and provide an ideal pathfinder application for 50-mm bore, deep-groove ball bearings made from the corrosion immune and highly elastic intermetallic material 60NiTi. During early ground testing in 2014 one 60NiTi bearing unexpectedly and catastrophically failed after operating for only 200 hr. A second bearing running on the same shaft was completely unaffected. An investigation into the root cause of the failure determined that an excessively tight press fit of the bearing outer race coupled with NiTi's relatively low elastic modulus were key contributing factors. The proposed failure mode was successfully replicated by experiment. To further corroborate the root cause theory, a successful bearing life test using improved installation practices (selective fitting) was conducted. The results show that NiTi bearings are suitable for space applications provided that care is taken to accommodate their unique material characteristics.

DellaCorte, Christopher↗
NASA NTRS2016

Failure Analysis and Recovery of a 50mm Highly Elastic Intermetallic NiTi Ball Bearing for an ISS Application

The ISS Distillation Assembly centrifuge is the pathfinder application for 50mm bore, deep-groove ball bearings made from the highly elastic intermetallic material 60NiTi. Superior corrosion and shock resistance are required to withstand the acidic wastewater exposure and heavy spacecraft launch related loads that challenge conventional steel bearings. During early ground testing one bearing unexpectedly and catastrophically failed after operating for only 200 hours of run time. A second bearing running on the same shaft was completely unaffected. A thorough investigation into the root cause of the failure determined that an excessively tight press-fit of the bearing outer race coupled with NiTis relatively low elastic modulus were key contributing factors. The proposed failure mode was successfully duplicated by experiment. To further corroborate the root cause theory, a successful bearing life test using improved installation practices (selective fitting) was conducted. The results show that NiTi bearings are suitable for space applications provided that care is taken to accommodate their unique material characteristics.

intermetallics↗
NASA NTRS2015

The Magnetospheric Multiscale Constellation

The Magnetospheric Multiscale (MMS) mission is the fourth mission of the Solar Terrestrial Probe (STP) program of the National Aeronautics and Space Administration (NASA). The MMS mission was launched on March 12, 2015. The MMS mission consists of four identically instrumented spin-stabilized observatories which are flown in formation to perform the first definitive study of magnetic reconnection in space. The MMS mission was presented with numerous technical challenges, including the simultaneous construction and launch of four identical large spacecraft with 100 instruments total, stringent electromagnetic cleanliness requirements, closed-loop precision maneuvering and pointing of spinning flexible spacecraft, on-board GPS based orbit determination far above the GPS constellation, and a flight dynamics design that enables formation flying with separation distances as small as 10 km. This paper describes the overall mission design and presents an overview of the design, testing, and early on-orbit operation of the spacecraft systems and instrument suite.

Space mission design↗
NASA NTRS2016

Ni-Ti Alloys for Tribological Applications: The Effects of Serendipity on Research and Development

Novel superelastic materials based upon Nickel-Titanium (NiTi) alloys are an emerging technology that almost escaped recognition. Though steel is the dominant material of choice for mechanical components (bearings and gears) it has intrinsic limitations related to corrosion and plastic deformation. In 2004, at the request of a small manufacturing firm, Nitinol 60 was assessed as an alternative to bearing steel. Early investigations showed it to be hard and impervious to aqueous corrosion but its tribological properties were not fully explored. Conventional wisdom in the field of tribology suggests that alloys rich in titanium are poor candidate bearing materials but NiTi, an intermetallic, demonstrates that such thinking can be and often is, wrong. Though early stage tests reveal acceptable friction and wear behavior, extensive materials engineering and processing development was essential in producing the precision microstructures needed for long-life bearings and gears. In the course of exploring this new material system other game-changing and unexpected properties, such as superelastic resilience, were observed. Today, the aerospace community is exploiting the unique characteristics of the NiTi alloy materials to solve problems on earth, underwater and in space. A fortunate decision to acknowledge a single industrial request turned out to be the key to an entirely new technology.

engineering↗
NASA NTRS2016

Failure Analysis and Recovery of a 50 MM Highly Elastic Intermetallic NiTi Ball Bearing for an ISS Application

The ISS Distillation Assembly centrifuge is the pathfinder application for 50mm bore, deep-groove ball bearings made from the highly elastic intermetallic material 60NiTi. Superior corrosion and shock resistance are required to withstand the acidic wastewater exposure and heavy spacecraft launch related loads that challenge conventional steel bearings. During early ground testing one bearing unexpectedly and catastrophically failed after operating for only 200 hours of run time. A second bearing running on the same shaft was completely unaffected. A thorough investigation into the root cause of the failure determined that an excessively tight press-fit of the bearing outer race coupled with NiTis relatively low elastic modulus were key contributing factors. The proposed failure mode was successfully duplicated by experiment. To further corroborate the root cause theory, a successful bearing life test using improved installation practices (selective fitting) was conducted. The results show that NiTi bearings are suitable for space applications provided that care is taken to accommodate their unique material characteristics.

failure analyses↗
NASA NTRS2018

Real Time Detection of Damage During Quasi-Static Loading of a Single Stringer Panel Using Passive Thermography

Real time nondestructive evaluation is required for composites load testing. The early detection and measurement of damage progression is important to understand failure modes. A single stringer panel was subjected to quasi-static loading to induce deformation which can result in the formation of delamination damage between the stiffener flange and skin. Passive thermography was used to detect damage in real time as a function of the applied load. The loading was stopped when damage growth was detected. Of particular interest was the early detection of damage formation which can be challenging, as compared to cyclic fatigue loading. Passive thermography data were acquired and processed in real time and revealed damaged areas due to heating from fiber breakage and delamination formation. The processed thermal imagery was also compared to acoustic emission and ultrasound data.

Zalameda, Joseph N.↗
NASA NTRSDate not supplied

TPSAS-NF1676L-14571-DND

Structural dynamics major concern for Ares I - Highest slenderness ratio of any vehicle ever flown - First bending mode within control bandwidth - Phase stabilization of first bending mode required - Gain stabilization of higher modes Ares I-X provided early flight test of first stage flight for model and modeling method validation - Dynamically scaled at liftoff - Dummy upper stage, Orion/LAS, and 5th segment Made with surplus materials… - Booster & TVC – expired Shuttle RSRM - RoCS – disassembled from Peace Keeper ICBM - BDM’s and BTM’s – Old Shuttle BSM motors - Avionics – Atlas V

Eugene Heim↗
NASA NTRSDate not supplied

Inlet Performance of the NFAC 1/50th-scale 80- by 120- Foot Wind Tunnel

The National Full-Scale Aerodynamics Complex 80- by 120-Foot Wind Tunnel (80x120) was dedicated in 1987 and rated at 100 knots for full-scale aircraft testing at NASA Ames Research Center. The 80x120 is the world’s largest wind tunnel, designed as an open circuit tunnel with a large aerodynamically treated inlet open to the ambient atmospheric air. In 2017, damage was sustained within the wind tunnel drive system, opening a window to do testing using the existing 1/50th-scale model of the 80- by 120-Foot Wind Tunnel within the full-scale 80- by 120-Foot Wind tunnel test section. The objective of the research was to quantify the turbulence levels within the 1/50th-scale test section as a function of onset atmospheric wind direction (± 90 deg from tunnel center-line), variable test section speed (5 – 50 m/s) and purposeful obtrusion of wind flow into the inlet. The model wind tunnel inlet, contraction, and test section are geometrically identical to that of the full-scale wind tunnel and model testing provides aerodynamic performance characteristics under controlled test conditions allowing for insight into the full-scale test section flow quality. The test section turbulence levels are minimally affected by the onset direction of the ambient atmospheric wind, but are dramatically affected by the speed in the tunnel while operated in the presence of winds. Original design specifications were axial/vertical/lateral turbulence ≤ 0.5% at maximum test section speed, though early full scale tunnel testing determined that lateral turbulence would be ≤ 0.6%. For test section speeds ≥ 30 m/s the tunnel is within the design specification limits. Between 5 m/s and 30 m/s, the test section turbulence levels are dependent on the onset wind direction and test section speed where test section turbulence in the axial, vertical and lateral directions was seen to be between 0.5% and 1% and, at times, greater than 1%. Finally, testing was performed with blockage designs at the inlet to disrupt the wind flow quality entering the tunnel contraction zone in an attempt to create higher levels of turbulence for high turbulent test conditions simulating the earth’s boundary layer. The highest turbulence levels measured were 6% in the axial direction by use of large spires designed to obstruct ≈ 50% of the inlet area.

Inlet Performance↗
NASA NTRS2022

Mission Radiation Environment Modeling and Analysis: Avionics Trade Study for GCD Rad-Neuro Project

The two main objectives of this trade study are characterizing the mission radiation environment for multiple Design Reference Missions (DRM) and analysis of radiation effects on avionics with the goal of producing radiation tolerant Neuromorphic Computing processor chips with innovative radiation-induced fault mitigation. The NASA process for defining radiation requirements for flight avionics is applied to this domain. The effects of trapped protons and electrons in the Van Allen radiation belts predominates in Low-Earth-Orbit (LEO) and the solar wind, solar flares and Galactic Cosmic Rays (GCRs) are the dominant radiation challenge in the open space between the planets of our solar system. The nature and energy of the particles that cause circuit upset and failure is very different in the two regimes. Two results are produced from the radiation models: determining the Total Integrated Dose (TID) experienced by avionics for a given DRM and predicting the Single Event Effects (SEE) rates for avionics during high rate exposure. These tools are applied to existing semiconductors and can be used for predicting the radiation performance of future semiconductors based on early radiation testing of new devices.

Space Radiation↗
DOE OSTI2014

Design and Scaling of the Natural Convection Shutdown Heat Removal Test Facility

The Natural convection Shutdown heat removal Test Facility (NSTF) at Argonne National Laboratory (ANL) reflects a 1/2 scale model of one conceptual design for passive safety in advanced reactors. The project was initiated in 2010 primarily to conduct ex-vessel, passive decay heat removal experiments in support of the Advanced Reactor Concepts (ARC), Small Modular Reactor (SMR), and Next Generation Nuclear Plant (NGNP) programs while also generating data for code validation purposes. The facility successfully demonstrated scoping objectives in late 2013, and is expected to begin testing by early 2014. The following paper summarizes some of the key design and scaling considerations used in construction of the experimental facility, along with an overview of the current instrumentation and data acquisition methods. Details of the distributed fiber optic temperature system will be presented, which introduces a level of data density suitable for CFD validation and is a first-of-its-kind for largescale thermal hydraulics facilities.

Lisowski, Darius D.↗
DOE OSTI2013

Camera Inspection Arm for Boiling Water Reactors - 13330

Boiling Water Reactor (BWR) outage maintenance tasks can be time-consuming and hazardous. Reactor facilities are continuously looking for quicker, safer, and more effective methods of performing routine inspection during these outages. In 2011, S.A. Technology (SAT) was approached by Energy Northwest to provide a remote system capable of increasing efficiencies related to Reactor Pressure Vessel (RPV) internal inspection activities. The specific intent of the system discussed was to inspect recirculation jet pumps in a manner that did not require manual tooling, and could be performed independently of other ongoing inspection activities. In 2012, SAT developed a compact, remote, camera inspection arm to create a safer, more efficient outage environment. This arm incorporates a compact and lightweight design along with the innovative use of bi-stable composite tubes to provide a six-degree of freedom inspection tool capable of reducing dose uptake, reducing crew size, and reducing the overall critical path for jet pump inspections. The prototype camera inspection arm unit is scheduled for final testing in early 2013 in preparation for the Columbia Generating Station refueling outage in the spring of 2013. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2018

Fully Robotic Hot Cell Crane for Target Hall Operations at Isotope Research Facility - 18329

There are many types of equipment used in high radiation environments, but the super-sized and high precision lifting requirements for an isotope research facility in the USA called for one of the largest fully robotic cranes in the US. The 20 Ton Remote Handling Bridge Crane provided by PaR Systems met many challenging requirements for accuracy, repeatability and unique lifting motions in the radiation-shielded target hall of this facility. This robotic system was designed to address four main issues. The first is that the crane needed to be operated remotely due to high radioactivity during the time when it is needed most. Second is that high precision is needed due to the complex fit of multiple heavy shielding blocks. Third problem is that automated routines and exclusion areas were needed due to the remote operation of the system around high capital cost equipment. Lastly is the survivability of the equipment due to the high radiation environment. The facility robotic crane is an overhead top running multiple girder hot cell bridge crane (hereafter referred to as the system). The system is intended to be used in either manually operated or automated operation under computer control. Under automated control, the system provides highly accurate motion control in three linear axes as well as hook rotation. Using motion control programming, this highly accurate system ensures safe, remote movement of in-cell components. The system was designed to be remotely operated by a technician from the remote handling control room in the facility. This is facilitated by computer control using the System Graphical User Interface with feedback from a facility supplied video system. It can also be operated using a wireless hand held controller. The system will be used to place sensitive components with high precision in locations that will be difficult to observe directly. In order to accomplish this, it is critical that the system be capable of moving its payload with minimal swing, and with high accuracy, repeatability and reliability. The system will be operating in an environment where it will be exposed to both high energy neutrons and gamma radiation. Under beam-off conditions, the target hall will be hands-on accessible to accommodate crane maintenance. The system was installed and tested in early 2017 in advance of the live operations of the facility. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
NASA NTRS2019

Lightweight Broadcloth Recovery Parachute Testing and Reconstruction

Early in the Orion CPAS (Capsule Parachute Assembly System) project a main parachute was fabricated with lighter weight broadcloth in the lower part of the parachute skirt in order to look into different options for reducing the mass of the CPAS. At the end of Orion CPAS airdrop testing this parachute was used as a test equipment recovery parachute in order to gather data on the performance of this parachute. The parachute was the single recovery parachute in order to achieve the proper load under the parachute. It was flown on the final CPAS qualification test CQT 4-8 in September 2018.This paper will include imagery analysis, performance analysis based on all the gathered data, a full description of the configuration of the recovery parachute, as well as a comparison between this parachute and other CPAS recovery parachutes and other CPAS Main parachutes.

Ray, Eric S.↗
NASA NTRS2007

Assembly and Thermal Hydraulic Test of a Stainless Steel Sodium-Potassium Circuit

Early Flight Fission Test Facilities (EFF-TF) team has been tasked by the NASA Marshall Space Flight Center Nuclear Systems Office to design, fabricate, and test an actively pumped alkali metal flow circuit. The system was originally built for use with lithium, but due to a shift in focus, it was redesigned for use with a eutectic mixture of sodium potassium (NaK). Basic circuit components include: reactor segment, NaK to gas heat exchanger, electromagnetic (EM) liquid metal pump, load/drain reservoir, expansion reservoir, instrumentation, and a spill reservoir. A 37-pin partial-array core (pin and flow path dimensions are the same as those in a full design) was selected for fabrication and test. This paper summarizes the first fill and checkout testing of the Stainless Steel NaK-Cooled Circuit (SNaKC).

Garber, A.↗
NASA NTRS1984

Shunt Diode Designs in Li/cf Shuttle Batteries

Although Li/CF cells and batteries have an excellent safety record, they are included with other battery systems that require additional safety precautions. One precaution suggested is the inclusion of shunt diodes into these batteries. The benefits of this addition are examined. All cells tested at elevated temperatures vent regardless of length of time between being fully discharged and reversed or inclusion of the diode in the system. Cells discharged at ambient temperatures all show a relatively quick reversal, but stabilize at voltages that are high enough that the diodes are not functioning. Cells tested at depressed temperatures reverse the deepest of all cells tested, with the deepest reversal occurring very early in the test and voltages recovering to above -0.60 volts near the end of the tests. Anode limited cells will eliminate the venting during hot reversal.

Miller, D.↗