Advanced spacecraft valve technology compilation. Volume 1 - Mechanical controls
Advanced mechanical valves and controls for liquid propellant rocket engines for space flights up to ten years
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Advanced spacecraft valve technology compilation. Volume 2 - Nonmechanical controls
Advanced fluidic and electro-fluid controls for liquid propellant rocket engines for space flights up to ten years
Source record↗
Combustion oscillations damping devices
Damping devices for controlling combustion oscillations in rocket thrust chambers
Garrison, G.↗
Solid propellant rocket motor
The characteristics of a solid propellant rocket engine with a controlled rate of thrust buildup to a desired thrust level are discussed. The engine uses a regressive burning controlled flow solid propellant igniter and a progressive burning main solid propellant charge. The igniter is capable of operating in a vacuum and sustains the burning of the propellant below its normal combustion limit until the burning propellant surface and combustion chamber pressure have increased sufficiently to provide a stable chamber pressure.
Dowler, W. L.↗
Combustion instability coupling with feed system acoustics
High frequency combustion instability has recently been observed by Rocketdyne in a 40K thrust methane/LOX combustion chamber. The oscillations had frequencies as high as 14,000 Hz with pressure amplitudes in the LOX dome of 500 psi at a chamber pressures of 2,000 psi. At this frequency the wave length associated with a period of oscillation is 2.3 inches in LOX and 1.4 inches in methane. These distances are comparable to the lengths of the injector elements which requires that acoustic waves be considered in the feed systems rather than using lumped parameters as is normally considered for feed system coupled oscillations. To expand the capability of existing models, the Feiler and Heidmann feed system coupled instability model was modified to include acoustic oscillations in the feed system. Similarly the vaporization controlled instability model of Heidmann and Wieber was modified to include flow oscillations that would be produced by feed system coupling. The major elements that control oscillations in a rocket combustion chamber are shown and discussed.
Priem, Richard J.↗
A real time neural net estimator of fatigue life
A neural network architecture is proposed to estimate, in real-time, the fatigue life of mechanical components, as part of the intelligent Control System for Reusable Rocket Engines. Arbitrary component loading values were used as input to train a two hidden-layer feedforward neural net to estimate component fatigue damage. The ability of the net to learn, based on a local strain approach, the mapping between load sequence and fatigue damage has been demonstrated for a uniaxial specimen. Because of its demonstrated performance, the neural computation may be extended to complex cases where the loads are biaxial or triaxial, and the geometry of the component is complex (e.g., turbopumps blades). The generality of the approach is such that load/damage mappings can be directly extracted from experimental data without requiring any knowledge of the stress/strain profile of the component. In addition, the parallel network architecture allows real-time life calculations even for high-frequency vibrations. Owing to its distributed nature, the neural implementation will be robust and reliable, enabling its use in hostile environments such as rocket engines.
Troudet, T.↗
Modeling for health monitoring and control with applications to the Space Transportation Main Engine
The work reported herein represents a continuation of work begun at MSFC during the 1991 NASA/ASEE Summer Faculty Fellowship Program. During this period, the author proposed and studied a paradigm for the analysis and synthesis of Integrated Health Monitoring and Control Systems (IHMCS) for rocket engines. This work was motivated by NASA's desire to develop advanced propulsion systems which could operate with increased cost. The Space Transportation Main Engine (STME) whose function it is to provide primary thrust for the National Launch System (NLS) family of vehicles is a primary example of this trend.
Helmicki, Arthur J.↗
Special-Purpose High-Torque Permanent-Magnet Motors
Permanent-magnet brushless motors that must provide high commanded torques and satisfy unusual heat-removal requirement are developed. Intended for use as thrust-vector-control actuators in large rocket engines. Techniques and concepts used to design improved motors for special terrestrial applications. Conceptual motor design calls for use of rotor containing latest high-energy-product rare-earth permanent magnets so that motor produces required torque while drawing smallest possible currents from power supply. Torque generated by electromagnetic interaction between stator and permanent magnets in rotor when associated electronic circuits applied appropriately temporally and spatially phased currents to stator windings. Phase relationships needed to produce commanded torque computed in response to torque command and to electronically sensed angular position of rotor relative to stator.
Doane, George B., III↗
A Station Tethered Express Payload System (STEPS)
Most capsules designed to return payloads from earth orbit use rockets for deorbit. They have modest payload mass & volume fractions. Active attitude control raises costs, and the deorbit rocket imposes risks which increase development and operational costs. This note describes an alternative concept now being developed under NASA funding. It uses a tether to both deorbit and orient the capsule. This allows simultaneous reduction of capsule complexity, cost, loads, hazards, and reentry errors. The flight of SEDS-1 in 1993 proved out the basic concepts. A 20 km tether slung a 26 kg payload back to earth from a 74O x 19O km orbit, accurately enough for a pre-positioned observer to videotape the reentry. As air drag built up just before reentry, the tether was blown back and became a kite-tail, with tension increasing as predicted before flight. The tether was still attached at approx. 110 km, when telemetry was lost.
Carroll, Joseph A.↗
Environmental Control System Software & Hardware Development
ECS hardware: (1) Provides controlled purge to SLS Rocket and Orion spacecraft. (2) Provide mission-focused engineering products and services. ECS software: (1) NASA requires Compact Unique Identifiers (CUIs); fixed-length identifier used to identify information items. (2) CUI structure; composed of nine semantic fields that aid the user in recognizing its purpose.
student↗
Space Shuttle Main Engine - The Relentless Pursuit of Improvement
The Space Shuttle Main Engine (SSME) is the only reusable large liquid rocket engine ever developed. The specific impulse delivered by the staged combustion cycle, substantially higher than previous rocket engines, minimized volume and weight for the integrated vehicle. The dual pre-burner configuration permitted precise mixture ratio and thrust control while the fully redundant controller and avionics provided a very high degree of system reliability and health diagnosis. The main engine controller design was the first rocket engine application to incorporate digital processing. The engine was required to operate at a high chamber pressure to minimize engine volume and weight. Power level throttling was required to minimize structural loads on the vehicle early in flight and acceleration levels on the crew late in ascent. Fatigue capability, strength, ease of assembly and disassembly, inspectability, and materials compatibility were all major considerations in achieving a fully reusable design. During the multi-decade program the design evolved substantially using a series of block upgrades. A number of materials and manufacturing challenges were encountered throughout SSME s history. Significant development was required for the final configuration of the high pressure turbopumps. Fracture control was implemented to assess life limits of critical materials and components. Survival in the hydrogen environment required assessment of hydrogen embrittlement. Instrumentation systems were a challenge due to the harsh thermal and dynamic environments within the engine. Extensive inspection procedures were developed to assess the engine components between flights. The Space Shuttle Main Engine achieved a remarkable flight performance record. All flights were successful with only one mission requiring an ascent abort condition, which still resulted in an acceptable orbit and mission. This was achieved in large part via extensive ground testing to fully characterize performance and to establish acceptable life limits. During the program over a million seconds of accumulated test and flight time was achieved. Post flight inspection and assessment was a key part of assuring proper performance of the flight hardware. By the end of the program the predicted reliability had improved by a factor of four. These unique challenges, evolution of the design, and the resulting reliability will be discussed in this paper.
VanHooser, Katherine P.↗
Comparison of Communication Architectures for Spacecraft Modular Avionics Systems
This document is a survey of publicly available information concerning serial communication architectures used, or proposed to be used, in aeronautic and aerospace applications. It focuses on serial communication architectures that are suitable for low-latency or real-time communication between physically distributed nodes in a system. Candidates for the study have either extensive deployment in the field, or appear to be viable for near-term deployment. Eleven different serial communication architectures are considered, and a brief description of each is given with the salient features summarized in a table in appendix A. This survey is a product of the Propulsion High Impact Avionics Technology (PHIAT) Project at NASA Marshall Space Flight Center (MSFC). PHIAT was originally funded under the Next Generation Launch Technology (NGLT) Program to develop avionics technologies for control of next generation reusable rocket engines. After the announcement of the Space Exploration Initiative, the scope of the project was expanded to include vehicle systems control for human and robotics missions. As such, a section is included presenting the rationale used for selection of a time-triggered architecture for implementation of the avionics demonstration hardware developed by the project team
Gwaltney, D. A.↗
Rockwell Automation PLC-5 Lands Stennis Space Center with a Reliable, Flexible Control System
Ever since the first rocket was launched, people have been infatuated with the vast and unchartered frontier of space. Whether it's visiting a space center or watching a shuttle launch, people are waiting to see what will be discovered next. And even though orbiting the Earth or taking soil samples form the Moon now seems effortless, decades worth of behind-the-scenes work have helped the U.S. space program get to this point. Even today, NASA must take every precaution to ensure equipment is up to the endeavor of setting foot on the moon. As part of the initial push to put the first man on the moon, NASA established the John C. Stennis Space Center, Hancock County, Mississippi in 1961 for space engine propulsion system development. Today, Stennis has three major test complexes where engine and component testing is carried out and integrated into full motion systems for space shuttles and vehicles as well as secondary testing facilities. With different products being tested throughout the facilities, Stennis was in need of an automation system that could link the operations. By integrating a control system based on a Rockwell Automation's flexible and reliable PLC-5 controller, Stennis was able to implement projects more efficiently and focus its efforts on getting the next generation of products ready for space.
Epperson, Dave↗
Pulse-train generator for rocket camera
Solid state, pulse-train generator to control shutter and film-advance timing in camera experiments on sounding rockets
SOUNDING ROCKET↗
Unsteady Analyses of Valve Systems in Rocket Engine Testing Environments
This paper discusses simulation technology used to support the testing of rocket propulsion systems by performing high fidelity analyses of feed system components. A generalized multi-element framework has been used to perform simulations of control valve systems. This framework provides the flexibility to resolve the structural and functional complexities typically associated with valve-based high pressure feed systems that are difficult to deal with using traditional Computational Fluid Dynamics (CFD) methods. In order to validate this framework for control valve systems, results are presented for simulations of a cryogenic control valve at various plug settings and compared to both experimental data and simulation results obtained at NASA Stennis Space Center. A detailed unsteady analysis has also been performed for a pressure regulator type control valve used to support rocket engine and component testing at Stennis Space Center. The transient simulation captures the onset of a modal instability that has been observed in the operation of the valve. A discussion of the flow physics responsible for the instability and a prediction of the dominant modes associated with the fluctuations is presented.
Shipman, Jeremy↗
Demand-type gas supply system for rocket borne thin-window proportional counters
A simple closed loop control system has been developed to maintain the gas pressure in thin-window proportional counters during rocket flights. This system permits convenient external control of detector pressure and system flushing rate. The control system is activated at launch with the sealing of a reference volume at the existing system pressure. Inflight control to plus or minus 2 torr at a working pressure of 760 torr has been achieved on six rocket flights.
Acton, L. W.↗
United Kingdom Infrared Telescope's Spectrograph Observations of Human-Made Space Objects
Presented here are the results of the United Kingdom Infrared Telescope (UKIRT) spectral observations of human-made space objects taken from 2014 to 2015. The data collected using the UKIRT 1-5 micron Imager Spectrometer (UIST) cover the wavelength range 0.7-2.5 micrometers. Overall, data were collected on 18 different orbiting objects at or near geosynchronous orbit (GEO). Two of the objects are controlled spacecraft, twelve are non-controlled spacecraft, one is a rocket body, and three are cataloged as debris. The remotely collected data are compared to the laboratory-collected reflectance data on typical spacecraft materials; thereby general materials are identified but not specific types. These results highlight the usefulness of observations in the infrared by focusing on features from hydrocarbons and silicon. The spacecraft, both the controlled and non-controlled, show distinct features due to the presence of solar panels whereas the rocket bodies do not. Signature variations between rocket bodies, due to the presence of various metals and paints on their surfaces, show a clear distinction from those objects with solar panels, demonstrating that one can distinguish most spacecraft from rocket bodies through infrared spectrum analysis. Finally, the debris pieces tend to show featureless, dark spectra. These results show that the laboratory data in its current state give well-correlated indications as to the nature of the surface materials on the objects. Further telescopic data collection and model updates to include noise, surface roughness, and material degradation are necessary to make better assessments of orbital object material types. A comparison conducted between objects observed previously with the NASA Infrared Telescope Facility (IRTF) shows similar materials and trends from the two telescopes and different times. However, based on the current state of the model, infrared spectroscopic data are adequate to classify objects in GEO as spacecraft, rocket bodies, or debris.
Buckalew, Brent↗
Suppression of Nonlinear Rotary Slosh Dynamics Using the SLS Adaptive Augmenting Control System Demonstration on a Quadcopter Testbed
Liquid propellant makes up a significant portion of the total weight for large launch vehicles such as Saturn V, Space Shuttle, and the Space Launch System. Careful attention must be given to the influence of fuel slosh motion on the stability of the vehicle in the design of the Flight Control System (FCS). Historically, there have been instances where a poorly designed FCS in addition to a lack of passive damping have caused the slosh mass to drive the launch vehicle unstable. The dynamics behind controlling a quadcopter/hanging mass configuration is analogous to that of controlling the attitude of a rocket with a single propellant tank. The quadcopter/hanging mass configuration offers a reasonably accurate platform for assessing the real-time effectiveness of the SLS Adaptive Augmenting Controller in suppressing slosh instability. Flight test experiments were carried out at the NASA Langley Research Center's Autonomy Incubator. During both simulation and flight test, the hanging mass was intentionally made unstable and the adaptive algorithm successfully suppressed the instability as expected.
Pei, Jing↗