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All sources NASA NTRS DOE OSTI

DOE OSTI2017

Foamed Cement Interactions with CO 2

Geologic carbon storage (GCS) is a potentially viable strategy to reduce greenhouse emissions. Understanding the risks to engineered and geologic structures associated with GCS is an important first step towards developing practices for safe and effective storage. The widespread utilization of foamed cement in wells may mean that carbon dioxide (CO 2 )/brine/foamed cement reactions may occur within these GCS sites. Characterizing the difference in alteration rates as well as the physical and mechanical impact of CO 2 /brine/foamed cement is an important preliminary step to ensuring offshore and onshore GCS is a prudent anthropogenic CO 2 mitigation choice.

20 FOSSIL-FUELED POWER PLANTS↗

DOE OSTI2018

Dynamic reduced order modelling (ROM) of chemical and mechanical processes in CO 2 -cement systems

Damaged wells pose a significant risk of leakage of reservoir fluids stored in a geological CO 2 storage site. The leaking CO 2 can react with well cement and alter its chemical, mechanical, and hydraulic properties. Recently, we have developed an experimentally-calibrated model that couples two-phase flow, reactive transport of brine, cement geochemistry, and geomechanics to predict the leakage of reservoir fluids through a fractured pathway in a cemented well (Iyer, et al. 2018, Iyer, et al. 2017, Walsh, et al. 2013, Walsh, et al. 2014, Walsh, et al. 2014)

58 GEOSCIENCES↗

DOE OSTI2018

Unreviewed Disposal Question Evaluation: Disposal of the West Valley Demonstration Project Drum Cell Cement Solidified Waste at the Area 5 Radioactive Waste Management Site, Nevada National Security Site, Nye County, Nevada

This Unreviewed Disposal Question Evaluation (UDQE) assesses whether the West Valley Demonstration Project (WVDP) Drum Cell Cement-Solidified Waste (WVDP000000018, Revision 4 [WVDP 2017]) is suitable for shallow land burial (SLB) at the Area 5 Radioactive Waste Management Site (RWMS) on the Nevada National Security Site (NNSS). Disposal of the WVDP Drum Cell Cement-Solidified Waste meets all performance objectives in U.S. Department of Energy (DOE) Manual DOE M 435.1-1, Radioactive Waste Management Manual , Chapter IV, Section P (DOE 1999). The WVDP Drum Cell Cement-Solidified Waste is recommended for acceptance without conditions.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2016

Strategic Petroleum Reserve Cemented Annulus Modeling and Testing; FY16 Progress

Sandia National Laboratories has begun developing modeling and analysis tools of flow through the cemented portion of a cemented annulus in a Strategic Petroleum Reserve (SPR) well since August of 2015. The goal of this work is to develop models and testing procedures to diagnose the health of cemented annuli at SPR sites. In Fiscal Year 2016 (FY16), we have developed several tests and associated models that we believe are sufficient for this purpose. This report outlines progress made in FY16 and future work.

36 MATERIALS SCIENCE↗

DOE OSTI2023

Hexagonal Boron Nitride Reinforced Multifunctional Well Cement for Extreme Conditions

The overarching objective of this project was to provide a system approach for developing the next generation of well cementing with remarkable multifunctional, high performance characteristics including mechanical, thermal, rheological and durability properties to prevent offshore spill and leakage at extreme high temperature, high pressure (HTHP) and corrosive conditions. Building on our scientifically illustrated principles, the objective of Phase I was to develop and tune our current proof-of-concept hexagonal boron-nitride (hBN)/cement composite to offer the best hybrid nanostructure, and optimum slurry formulation and rheological properties in environments with a variety of extreme conditions including high temperature, high pressure, and high acidity. This phase also focused on testing the actual barrier efficiency and performance of our new cement formulation against gas/liquid leakage at HT, and/or corrosive conditions. The objective of Phase 2 was product validation (meeting API/EPA standards), cost/risk analysis, and scale-up to facilitate integration for primary well cementing with no/minimal modification.

02 PETROLEUM↗

DOE OSTI2024

Cements and a Modeling Tool to Calculate their Viability under Various Exploitation Conditions of HT RTES Systems

Primary cementing is the most important operation performed on a subterranean reservoir. Cement, placed in the annulus between the casing and the formations serves as a hydraulic seal preventing fluids and gas migrations, protecting steel casing from corrosion and supporting the well structure. Poor cementing jobs can be directly responsible for wells not reaching their full capacity, casing corrosion, compromised well integrity and, in the worst-case scenarios, well collapse.

15 GEOTHERMAL ENERGY↗

DOE OSTI2024

Techno-Economic Analysis of Cement Decarbonization Techniques: Oxygen Enrichment vs. Hydrogen Fuel

The Paris Agreement aims to limit global warming, and one of the most polluting sectors is heavy industry, where cement production is a significant contributor. This work briefly explores some alternatives, recycling, reducing clinker content, waste heat recovery, and carbon capture, discussing their advantages and drawbacks. Then, it examines the economic viability and benefits of increasing oxygen concentration in the primary burning air from 21 to 27 vol.%, which could improve clinker production by 7%, and the production of hydrogen through PEM electrolysis to make up 5% of the fuel thermal fraction, considering both in a cement plant producing 3000 tons of clinker per day. This analysis used reference values from Secil, an international company for cement and building materials, to determine the required scale of the oxygen and hydrogen production, respectively, and calculate the CAPEX of each approach. It is concluded that oxygen enrichment can provide substantial fuel savings for a relatively low cost despite a possible significant increase in NOx emissions. However, hydrogen production at this scale is not currently economically viable.

Domingues, Bruno C.↗

DOE OSTI2024

Role of Hydrogen as Fuel in Decarbonizing US Clinker Manufacturing for Cement Production: Costs and CO2 Emissions Reduction Potentials

As a low-carbon fuel, feedstock, and energy source, hydrogen is expected to play a vital role in the decarbonization of high-temperature process heat during the pyroprocessing steps of clinker production in cement manufacturing. However, to accurately assess its potential for reducing CO2 emissions and the associated costs in clinker production applications, a techno-economic analysis and a study of facility-level CO2 emissions are necessary. Assuming that up to 20% hydrogen can be blended in clinker fuel mix without significant changes in equipment configuration, this study evaluates the potential reduction in CO2 emissions (scopes 1 and 2) and cost implications when replacing current carbon-intensive fuels with hydrogen. Using the direct energy substitution method, we developed an Excel-based model of clinker production, considering different hydrogenblend scenarios. Hydrogen from steam methane reformer (gray) and renewable-based electrolysis (green) are considered as sources of hydrogen fuel for blend scenarios of 5%20%. Metrics such as the cost of cement production, facility-level CO2 emissions, and cost of CO2 avoided were computed. Results show that for hydrogen blends (gray or green) between 5% and 20%, the cost of cement increases by 0.6% to 16%, with only a 0.4% to 6% reduction in CO2 emissions. When the cost of CO2 avoided was computed, the extra cost required to reduce CO2 emissions is $229 to $358/ metric ton CO2. In summary, although green hydrogen shows promise as a low-carbon fuel, its adoption for decarbonizing clinker production is currently impeded by costs.

Okeke, Ikenna J.↗

NASA NTRS1979

Late diagenetic indicators of buried oil and gas. 2: Direct detection experiment at Cement and Garza fields, Oklahoma and Texas, using enhanced LANDSAT 1 and 2 images

The author has identified the following significant results. The Cement oil field, Oklahoma, was a test site for an experiment designed to evaluate LANDSAT's capability to detect an alteration zone in surface rocks caused by hydrocarbon microseepage. Loss of iron and impregnation of sandstone by carbonate cements and replacement of gypsum by calcite were the major alteration phenomena at Cement. The bedrock alterations were partially masked by unaltered overlying beds, thick soils, and dense natural and cultivated vegetation. Interpreters, biased by detailed ground truth, were able to map the alteration zone subjectively using a magnified, filtered, and sinusoidally stretched LANDSAT composite image; other interpreters, unbiased by ground truth data, could not duplicate that interpretation.

Donovan, T. J.↗

NASA NTRS1987

Use of reinforced inorganic cement materials for spark wire and drift chamber wire frames

The results of a survey, materials test, and analysis study directed toward the development of an inorganic glass-fiber reinforced cement material for use in the construction of space qualified spark wire frames and drift chamber frames are presented. The purpose for this research was to evaluate the feasibility of using glass fiber reinforced cement (GFRC) for large dimensioned structural frames for supporting a number of precisely located spark wires in multiple planes. A survey of the current state of the art in fiber reinforced cement materials was made; material sample mixes were made and tested to determine their laboratory performances. Tests conducted on sample materials showed that compressive and flexural strengths of this material could approach values which would enable fabrication of structural spark wire frames.

Source record↗

NASA NTRS1992

Cement and concrete

To produce lunar cement, high-temperature processing will be required. It may be possible to make calcium-rich silicate and aluminate for cement by solar heating of lunar pyroxene and feldspar, or chemical treatment may be required to enrich the calcium and aluminum in lunar soil. The effects of magnesium and ferrous iron present in the starting materials and products would need to be evaluated. So would the problems of grinding to produce cement, mixing, forming in vacuo and low gravity, and minimizing water loss.

Corley, Gene↗

NASA NTRS1998

Soil temperatures and stability of ice-cemented ground in the McMurdo Dry Valleys, Antarctica

Year-round temperature measurements at 1600 m elevation during 1994 in the Asgard Range Antarctica, indicate that the mean annual frost point of the ice-cemented ground, 25 cm below the surface, is -21.7 +/- 0.2 degrees C and the mean annual frost point of the atmosphere is -27.5 +/- 1.0 degrees C. The corresponding mean annual temperatures are -24.9 degrees C and -23.3 degrees C. These results imply that there is a net flux of water vapour from the ice to the atmosphere resulting in a recession of the ice-cemented ground by about 0.4-0.6 mm yr-1. The level of the ice-cemented permafrost is about 12 cm below the level of dry permafrost. The summer air temperatures would have to increase about 7 degrees C for thawing temperatures to just reach the top of the subsurface ice. Either subsurface ice at this location is evaporating over time or there are sporadic processes that recharge the ice and maintain equilibrium over long timescales.

NASA Discipline Exobiology↗

NASA NTRS2011

Carbonate Cements from the Sverrefjell and Sigurdfjell Volcanoes, Svalbard Norway: Analogs for Martian Carbonates

The Sverrefjell and Sigurdfjell volcanic complexes erupted at ~1Ma on Svalbard, Norway. Sverrefjell is a cone of cinders, pillow lavas and dikes; Sigurdfjell is elongate in outcrop and may represent a fissure eruption [1]. The lavas of both volcanos were volatile rich. The volcanos erupted under ice and were subsequently dissected by glaciation (glacial eratics are present on most of Sverrefjell, even on its summit). Eruption beneath an ice sheet is inferred, based on the presence of pillow lavas from near sea level to ~1000 m above sea level. Sverrefjell contains the largest fraction of ultramafic xenoliths of any volcanic complex in the world, in places accounting for as much as 50% of the volume of the outcrop. The Sverrefjell and Sigurdfell volcanos contain carbonate cements of several varieties: (1) Amundsen [2] reported Mg-Fe-rich carbonate in sub-mm globules in basalts and ultramafic xenoliths from the volcanos. These globules are the best terrestrial analogs to the carbonate globules in the Mars meteorite ALH84001 [3]. (2) Thick (1-3 cm) coatings of carbonate cement drape the walls of vertical volcanic pipes or conduits on the flanks and near the present summit of Sverrefjell. Similar occurrences are found on Sigurdfjell. (3) Breccia-filled pipes or vents occur on Sverrefjell and Siggurdfjell in which the breccia fragments are cemented by carbonate. The fragments themselves commonly contain carbonate globules similar to those found in the basalts and ultramafic xenoliths.

Blake, D. F.↗

DOE OSTI2019

Self-repairing cement polymer composites and processes of making and using same

New cement-polymer composites and processes of making and using are detailed. One exemplary cement-polymer composite include a Portland cement, an epoxide polymer, a thiol-containing crosslinking agent, and an optional phase separation inhibitor. These composites are dynamically self-healing, mechanically robust, and thermally stable in high temperature environments and can be expected to increase service lifetimes in various applications including energy producing wellbores.

Fernandez, Carlos A.↗

DOE OSTI2020

Project Methods to Enhance Wellbore Cement Integrity with Microbially-Induced Calcite Precipitation (MICP) (Final Scientific/Technical Report)

The goal of this project was to develop improved methods for sealing compromised wellbore cement in leaking oil and gas wells, thereby reducing the risk of unwanted upward fluid migration. Novel methods for improving wellbore integrity, such as microbially induced calcite precipitation (MICP), can reduce leakage potential, improve the safety of fossil fuel extraction, improve the public perception of hydraulic fracturing, and promote environmentally-prudent unconventional oil and gas development. Microbes, with the urease enzyme, can catalyze the chemical reaction of urea hydrolysis to induce the precipitation of calcium carbonate which can be used as a cementitious material to seal leakage pathways. In this project, methods to promote robust bio-composite cementitious materials were designed and tested in the laboratory. Scale-up of those methods were tested in meso-scale reactor systems and in field applications. In this report, in Section One, we describe laboratory efforts to develop injection strategies to promote precipitation in wellbore analogs and determine the strength of the bio-composite cements as compared to fine cement. In Section Two, we describe the efforts to scale up the work and study the use of materials that can be used in field application, for example exploring the use of calcium chloride ice melt or urea fertilizer as source chemicals. In Section Three, the three field trials (methods and results) performed as part of the project are described and summarized. At the end of the report is a comprehensive summary and conclusion section which highlights the key findings of the project. The work performed during this project significantly advanced the technology readiness level (TRL) of the MICP wellbore sealing strategy.

02 PETROLEUM↗

DOE OSTI2020

Methods to Enhance Wellbore Cement Integrity with Microbially-Induced Calcite Precipitation (MICP) (Final Scientific/ Technical Report)

03 NATURAL GAS↗

DOE OSTI2020

Cement having stress-indicating properties

A system and method measures subterranean stress. The system and method includes a cement mixture that is mixed with water to set as a solid and a stress measuring-medium having piezospectroscopic properties that directly reveals stress in situ within the cement mixture in response to a photo stimulation. The stress measuring-medium combines with the cement mixture as a dry blend before being combined with water.

36 MATERIALS SCIENCE↗

DOE OSTI2023

Analysis of Carbon Capture Retrofits for Cement Plants

This PowerPoint presentation summarizes the cost and performance results of the techno-economic analysis of carbon capture retrofits at representative cement plants, published in early 2023, titled “Analysis of Carbon Capture Retrofits for Cement Plants.” The analysis report used as a basis for slide contents was developed by NETL in partnership with the Portland Cement Association.

Hughes, Sydney↗