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Hot air solar collector designed for economy and simplicity is assembled from only three parts: (1) molded urethane foam body, (2) flat sheet metal collector panel and (3) transparent cover. Large arrays may be assembled by inserting male fittings of each collector into female fitting of adjacent collector.
Optimum solar selective properties of black chrome require some tailoring of current and time for plating solution being used. Black zinc is produced from high zinc electroplate by subsequent conversion with chromate dip. Measurements have also been made of reflectance of previously known solar selective coatings of black copper and electroplated black nickel.
A two-phase loop thermosyphon solar collector was developed to transfer thermal energy efficiently and passively from a concentrated solar collector to a thermal desalination process. The two-phase flow in the loop thermosyphon is driven by a difference in gravitational pressure head between the liquid return line and the two-phase riser located between the evaporator and condenser. A numerical model incorporating mass, energy, and pressure drop balances was developed to predict system performance and use as a design tool. Three iterations of loop thermosyphon solar collectors were designed, fabricated, and tested to validate the numerical analysis and demonstrate system integration. Additionally, a novel solar receiver design was evaluated based on volumetric absorption of the concentrated sunlight by an optically absorptive two-phase working fluid. Life tests were performed to evaluate the working fluid thermal stability and resistance to ultraviolet degradation. A glass receiver tube and associated glass-to-metal junctions were developed. Finally, a full-scale loop thermosyphon was integrated with a parabolic trough solar collector and tested on-sun.
The use of a solar simulator for performance determination permits collector testing under standard conditions of wind, ambient temperature, flow rate and sun. The performance results determined with the simulator have been found to be in good agreement with outdoor performance results. The measured thermal efficiency and evaluation of 23 collectors are reported which differ according to absorber material (copper, aluminum, steel), absorber coating (nonselective black paint, selective copper oxide, selective black nickel, selective black chrome), type of glazing material (glass, Tedlar, Lexan, antireflection glass), the use of honeycomb material and the use of vacuum to prevent thermal convection losses. The collectors were given performance rankings based on noon-hour solar conditions and all-day solar conditions. The determination with the simulator of an all-day collector performance was made possible by tests at different incident angles. The solar performance rankings were made based on whether the collector is to be used for pool heating, hot water, absorption air conditioning, heating, or for a solar Rankine machine.
This paper reports the measured thermal efficiency and evaluation of 23 collectors which differ according to absorber material (copper, aluminum, steel), absorber coating (nonselective black paint, selective copper oxide, selective black nickel, selective black chrome), type of glazing material (glass, Tedlar, Lexan, anti-reflection glass), the use of honeycomb material and the use of vacuum to prevent thermal convection losses. The collectors are given performance rankings based on noon-hour solar conditions and all-day solar conditions. The determination with the simulator of an all-day collector performance is made possible by tests at different incident angles. The solar performance rankings are made based on whether the collector is to be used for pool heating, hot water, absorption air conditioning, heating, or for a solar Rankine machine.
Solar collectors that are focused on a central receiver are designed with a mechanism for defocusing the collector or disabling it by turning it out of the path of the sun's rays. This is required to avoid damaging the receiver during periods of inoperability. In either of these two cases a fail-safe operation is very desirable where during power outages the collector passively goes to its defocused or deactivated state. This paper is principally concerned with focusing and defocusing the collector in a fail-safe manner using shape memory alloy actuators. Shape memory alloys are well suited to this application in that once calibrated the actuators can be operated in an on/off mode using a minimal amount of electric power. Also, in contrast to other smart materials that were investigated for this application, shape memory alloys are capable of providing enough stroke at the appropriate force levels to focus the collector. Design and analysis details presented, along with comparisons to test data taken from an actual prototype, demonstrate that the collector can be repeatedly focused and defocused within accuracies required by typical solar energy systems. In this paper the design, analysis and testing of a solar collector which is deformed into its desired shape by shape memory alloy actuators is presented. Computations indicate collector shapes much closer to spherical and with smaller focal lengths can be achieved by moving the actuators inward to a radius of approximately 6 inches. This would require actuators with considerably more stroke and some alternate SMA actuators are currently under consideration. Whatever SMA actuator is finally chosen for this application, repeatability and fatigue tests will be required to investigate the long term performance of the actuator.
The concentrating solar collector panels comprise a complete package array consisting of collector panels using modified Fresnel prismatic lenses for a 10 to 1 concentrating ratio, supporting framework, fluid manifolding and tracking drive system, and unassembled components for field erection.
Brayton cycle solar collector design, mirror analysis, design, manufacture, and performance of concentrator, structural integrity, and reliability
Simple self-contained cleaning system proposed for solar collectors or solar-collector protective domes. Perforated transparent plastic cap attached to top of protective dome in heliostat solar-energy collection system distributes cleaning fluid over surface of dome without blocking significant fraction of solar radiation.
The meridional tensions along the ribs in a Mylar-covered umbrella-type solar collector produce a distortion in the reflecting surface that is detrimental to the image in the focal plane. The investigation reported herein was made to obtain measured and calculated geometric efficiencies of umbrella-type collectors as affected by these surface distortions. These studies show that if the tension transverse to the ribs is increased relative to the meridional tensions, the distortion is reduced and higher efficiencies can be attained, and if the transverse tension is small, the number of ribs in the collector must be increased for higher efficiencies.
A number of methods are presented for minimizing the water flow variation in the solar collector field for the Solar Building Test Facility at the Langley Research Center. The solar collector field investigated consisted of collector panels connected in parallel between inlet and exit collector manifolds to form 12 rows. The rows were in turn connected in parallel between the main inlet and exit field manifolds to complete the field. The various solutions considered included various size manifolds, manifold area change, different locations for the inlets and exits to the manifolds, and orifices or flow control valves. Calculations showed that flow variations of less than 5 percent were obtainable both inside a row between solar collector panels and between various rows.
A solar collector was tested in a solar simulator for inlet temperatures of temperatures of 70 to 200 F, flux levels of 230 and rate of 7 lb/(hr)(sq. ft), and incident angles of 0 deg, 33 deg, and 52 deg. Test results plotted in a form suggested by analysis indicate a very low heat loss coefficient. The collector shows excellent performance on an all-day performance basis, and also for conditions corresponding to temperatures required in solar Rankine systems and/or for low flux level radiation.
The subsystem design of the SEC-601 solar collector was evaluated. The collector is of modular design and is approximately 12 feet three inches wide and eight feet seven inches tall. It contains 72 collector tube elements and weighs approximately 300 pounds. Included in this report are the subsystem performance specifications and the assembly and installation drawings of the solar collectors and manifold.
Exterior solar glaze was added to a 3 foot x 3 foot x 3 foot aluminum solar collector that had six triangular dimpled fins for enhanced heat transfer. The interior vertical wall on the south side was also dimpled. The solar glaze was added to compare its solar collection performance with unglazed solar collector experiments conducted at Sandia in 2021. The east, west, front, and top sides of the solar collector were encased with solar glaze glass. Because the solar incident heat on the north and bottom sides was minimal, they were insulated to retain the heat that was collected by the other four sides. The advantages of the solar glaze include the entrapment of more solar heat, as well as insulation from the wind. The disadvantages are that it increases the cost of the solar collector and has fragile structural properties when compared to the aluminum walls. Nevertheless, prior to conducting experiments with the glazed solar collector, it was not clear if the benefits outweighed the disadvantages. These issues are addressed herein, with the conclusion that the additional amount of heat collected by the glaze justifies the additional cost. The solar collector glaze design, experimental data, and costs and benefits are documented in this report.
The study of solar reflector performance reported is related to a project in which solar collectors are to be provided for the solar heating and cooling system of an office building at NASA's Langley Research Center. The solar collector makes use of a liquid consisting of 50% ethylene glycol and 50% water. A conventional air-liquid heat exchanger is employed. Collector performance and solar insolation data are recorded along with air temperature, wind speed and direction, and relative humidity.
A facility was constructed to evaluate solar collector performance outdoors for conditions that would be encountered by collectors if they were incorporated in a solar heating/cooling system. In addition to obtaining initial collector performance data, the outdoor facility will enable collector durability and degradation rates to be evaluated for operating periods of several months. The data obtained from the outdoor tests were compared to collector performance predicted on the basis of results obtained with a solar simulator. The performance measured outdoors was less than the predicted performance.
A facility was constructed to evaluate solar collector performance outdoors for conditions that would be encountered by collectors if they were incorporated in a solar heating/cooling system. In addition to obtaining initial collector performance data, the outdoor facility will enable collector durability and degradation rates to be evaluated for operating periods of several months. The data obtained from the outdoor tests were compared to collector performance predicted on the basis of results obtained with a solar simulator. The performance measured outdoors was less than the predicted performance.
Design package for concentrating solar collector includes detailed set of design drawings and parts list for all components and subcomponents of system (including its tracking drive).