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All sourcesNASA NTRSDOE OSTI
NASA NTRS2003

Development of Mirror Segments for the Constellation-X Observatory

As NASA's next major X-ray observatory, Constellation-X will have a photon collection area of 30,000 sq cm at 1 keV, which, after folding other instrumental responses, translates into an effective area of 15,000 sq cm. The observatory consists of four identical satellites each of which carries a spectroscopic X-ray telescope mirror assembly (SXT) that is 1.6 m in diameter and has a focal length of 10 m and a collection area of 7,500 sq cm at 1 keV and an angular resolution of 15 sec. HPD (half-power diameter) at the system level. Each mirror assembly consists of a large number of mirror segments precisely assembled together. Our development of the mirror segments is divided into two steps. The first one is to develop the basic approach and fabricate segments within the constraints of existing infrastructure to meet the angular resolution requirement, but not mirror segment size requirement. We have all but successfully completed this part of the development. We are now on the verge of going into the second step, that is to fabricate mirror segments of larger sizes to reduce the number of segments that have to be aligned and integrated. In this paper, we report on the requirements and the development status of the mirror segments. These assembly and other requirements of the SXT are reported elsewhere.

Zhang, W.↗
NASA NTRS2009

TRL-6 Qualification of JWST Mirror Segments

Since 1996, all key mirror technology for a JWST Primary Mirror Segment Assembly (PMSA), as defined directly from the JWST Level 1 Science Requirements, have been developed and matured from a Technology Readiness Level (TRL) of 3 to 6. This has occurred as the result of a highly successful technology development program including sub-scale Beryllium Mirror Demonstrator (SBMD), Advanced Mirror System Demonstrator (AMSD), and JWST flight mirror fabrication. Directly traceable prototypes (and in some cases the flight hardware itself) has been built, tested and operated in a relevant environment.

Stahl, H. Philip↗
NASA NTRS2006

Dynamic Pupil Masking for Phasing Telescope Mirror Segments

A method that would notably include dynamic pupil masking has been proposed as an enhanced version of a prior method of phasing the segments of a primary telescope mirror. The method would apply, more specifically, to a primary telescope mirror that comprises multiple segments mounted on actuators that can be used to tilt the segments and translate them along the nominal optical axis to affect wavefront control in increments as fine as a fraction of a wavelength of light. An apparatus (see figure) for implementing the proposed method would be denoted a dispersed-fringe-sensor phasing camera system (DPCS). The prior method involves the use of a dispersed-fringe sensor (DFS). The prior method was reported as part of a more comprehensive method in Coarse Alignment of a Segmented Telescope Mirror (NPO-20770), NASA Tech Briefs, Vol. 25, No. 4 (April 2001), page 15a. The pertinent parts of the prior method are the following: The telescope would be aimed at a bright distant point source of light (e.g., a star) and form a broadband image on an imaging detector array placed at the telescope focal plane. The construction and use of a dispersed-fringe sensor would begin with insertion of a grism (a right-angle prism with a transmission grating on the hypotenuse face) into the optical path. With other segments tilted away from the investigating region of the detector, a dispersed-fringe image would be formed by use of a designated reference segment and a selected mirror segment. The modulation period and orientation of the fringe would be analyzed to determine the magnitude and sign of the piston error (displacement along the nominal optical axis) between the two segments. The error would be used to perform a coarse-phase piston adjustment of the affected mirror segment. This determination and removing of piston error is what is meant by phasing as used above. The procedure as described thus far would be repeated until all segments had been phased.

Shi, Fang↗
NASA NTRS1994

A new piston control strategy for segmented mirrors

One approach to the adaptive control of large segmented mirrors involves sending tilt commands to each segment and allowing each segment to minimize the distance between its edges and those of (all or some of) its neighbors. This approach has been adopted in the Phased Array Mirror, Extendible Large Aperture (PAMELA) testbed now located at NASA's Marshall Space Flight Center, Huntsville, AL. This approach minimizes (1) the communication between the sensors and the segment actuators and (2) computations required by the central controlling computer. This report discusses issues that large segmented mirrors built around the PAMELA concept (such as SELENE) will face when they migrate to integrated, and presumably to digital, on-segment computational ability and high bandwidth response.

Olivier, Philip D.↗
NASA NTRS2002

Segmented mirror coarse phasing with a dispersed fringe sensor: experiments on NGST's wavefront control testbed

A piston sensing and control algorithm for the segmented mirror coarse phasing using a dispersed fringe sensor (DFS) has been developed for Next Generation Space Telescope (NGST) wavefront sensing and control. The DFS can detect residual piston errors as large as order of a depth-of-focus and can phase the segment mirrors with an accuracy less than 0.1 micron, which is within the capture range of the fine phasing for NGST. A series of experiments has been carried out on the NGST's Wavefront Control Testbed (WCT) to validate the modeling results, evaluate the DFS performance, and systematically explore the factors that affect the DFS performance. This paper reports the testbed results for several critical issues of DFS performance, including DFS dynamic range, accuracy, fringe visibility, and the effects of segment mirror aberrations.

Space↗
NASA NTRS2009

Investigation of Primary Mirror Segment's Residual Errors for the Thirty Meter Telescope

The primary mirror segment aberrations after shape corrections with warping harness have been identified as the single largest error term in the Thirty Meter Telescope (TMT) image quality error budget. In order to better understand the likely errors and how they will impact the telescope performance we have performed detailed simulations. We first generated unwarped primary mirror segment surface shapes that met TMT specifications. Then we used the predicted warping harness influence functions and a Shack-Hartmann wavefront sensor model to determine estimates for the 492 corrected segment surfaces that make up the TMT primary mirror. Surface and control parameters, as well as the number of subapertures were varied to explore the parameter space. The corrected segment shapes were then passed to an optical TMT model built using the Jet Propulsion Laboratory (JPL) developed Modeling and Analysis for Controlled Optical Systems (MACOS) ray-trace simulator. The generated exit pupil wavefront error maps provided RMS wavefront error and image-plane characteristics like the Normalized Point Source Sensitivity (PSSN). The results have been used to optimize the segment shape correction and wavefront sensor designs as well as provide input to the TMT systems engineering error budgets.

warping harness↗
NASA NTRS2008

Opto-Mechanics of the Constellation-X SXT Mirrors: Challenges in Mounting and Assembling the Mirror Segments

The Constellation-X Spectroscopy X-Ray Telescopes consists of segmented glass mirrors with an axial length of 200 mm, a width of up to 400 mm, and a thickness of 0.4 mm. To meet the requirement of less than 15 arc-second half-power diameter with the small thickness and relatively large size is a tremendous challenge in opto-mechanics. How shall we limit distortion of the mirrors due to gravity in ground tests, that arises from thermal stress, and that occurs in the process of mounting, affixing and assembling of these mirrors? In this paper, we will describe our current opto-mechanical approach to these problems. We will discuss, in particular, the approach and experiment where the mirrors are mounted vertically by first suspending it at two points.

Chan, Kai-Wing↗
NASA NTRS2010

Mounting and Alignment of IXO Mirror Segments

A suspension-mounting scheme is developed for the IXO (International X-ray Observatory) mirror segments in which the figure of the mirror segment is preserved in each stage of mounting. The mirror, first fixed on a thermally compatible strongback, is subsequently transported, aligned and transferred onto its mirror housing. In this paper, we shall outline the requirement, approaches, and recent progress of the suspension mount processes.

Chan, Kai-Wing↗
NASA NTRS2002

Segmented mirror coarse phasing with white light interferometry: modeling and experiment on NGST's wavefront control testbed

A method of coarse phasing segmented mirrors using white light interferometry (WLI) has been developed for Next Generation Space Telescope (NGST) wavefront sensing and control. Using the broadband point spread function (PSF) of the segmented mirrors taken during a segment piston scan, the WLI can accurately detect small residual piston errors. WLI does not rely on any extra optics and uses only the final imaging camera. With its high sensitivity to small segment piston error WLI can be used as a complementary phasing algorithm to the dispersed fringe sensor (DFS) for NGST. The paper will present the results from modeling and experiment on the NGST's Wavefront Control Testbed (WCT).

Space↗
NASA NTRS2009

Arc Second Alignment of International X-Ray Observatory Mirror Segments in a Fixed Structure

The optics for the International X-Ray Observatory (IXO) require alignment and integration of about fourteen thousand thin mirror segments to achieve the mission goal of 3.0 square meters of effective area at 1.25 keV with an angular resolution of five arc seconds. These mirror segments are 0.4mm thick, and 200 to 400mm in size, which makes it hard not to impart distortion at the subarc second level. This paper outlines the precise alignment, verification testing, and permanent bonding techniques developed at NASA's Goddard Space Flight Center (GSFC). These techniques are used to overcome the challenge of transferring thin mirror segments from a temporary mount to a fixed structure with arc second alignment and minimal figure distortion. Recent advances in technology development in addition to the automation of several processes have produced significant results. This paper will highlight the recent advances in alignment, testing, and permanent bonding techniques as well as the results they have produced.

Evans, Tyler C.↗
NASA NTRS2010

Arc-Second Alignment of International X-Ray Observatory Mirror Segments in a Fixed Structure

The optics for the International X-Ray Observatory (IXO) require alignment and integration of about fourteen thousand thin mirror segments to achieve the mission goal of 3.0 square meters of effective area at 1.25 keV with an angular resolution of five arc-seconds. These mirror segments are 0.4 mm thick, and 200 to 400 mm in size, which makes it hard not to impart distortion at the subare- second level. This paper outlines the precise alignment, verification testing, and permanent bonding techniques developed at NASA's Goddard Space Flight Center (GSFC). These techniques are used to overcome the challenge of transferring thin mirror segments from a temporary mount to a fixed structure with arc-second alignment and minimal figure distortion. Recent advances in technology development in addition to the automation of several processes have produced significant results. This paper will highlight the recent advances in alignment, testing, and permanent bonding techniques as well as the results they have produced.

Evans, Tyler C.↗
NASA NTRS2011

Metrology of IXO Mirror Segments

For future x-ray astrophysics mission that demands optics with large throughput and excellent angular resolution, many telescope concepts build around assembling thin mirror segments in a Wolter I geometry, such as that originally proposed for the International X-ray Observatory. The arc-second resolution requirement posts unique challenges not just for fabrication, mounting but also for metrology of these mirror segments. In this paper, we shall discuss the metrology of these segments using normal incidence metrological method with interferometers and null lenses. We present results of the calibration of the metrology systems we are currently using, discuss their accuracy and address the precision in measuring near-cylindrical mirror segments and the stability of the measurements.

Chan, Kai-Wing↗
NASA NTRS1999

Neuro-Fuzzy Phasing of Segmented Mirrors

A new phasing algorithm for segmented mirrors based on neuro-fuzzy techniques is described. A unique feature of this algorithm is the introduction of an observer bank. Its effectiveness is tested in a very simple model with remarkable success. The new algorithm requires much less computational effort than existing algorithms and therefore promises to be quite useful when implemented on more complex models.

Olivier, Philip D.↗
NASA NTRS2008

Engineering Design Unit Primary Mirror Segment

The James Webb Space Telescope Primary Mirror Engineering Design Unit (EDU) recently demonstrated the final manufacturing process at L-3-SSG/Tinsley in Richmond, California. Shown in the picture below, the EDU is a prototype 1.4 meter diameter Beryllium mirror that is identical to the 18 flight mirror segments and is used to check out all mirror manufacturing processes prior to the actual flight mirror processing. This recent result gives confidence that all manufacturing processes are in place to figure the 18 flight mirrors. Lessons learned from the EDU have been applied to the flight mirrors improving the performance and processing time and all 18 flight mirrors are well along in their processing at L3-SSG/Tinsley. As a result of completing the final manufacturing demonstration, the EDU mirror was sent to Ball Aerospace in Boulder, Colorado where it is now undergoing integration with the hexapod mount assembly and optical testing checkout. After integration to mount assemblies, flight mirrors will be sent for cryogenic (50 degrees Kelvin) optical testing where the cryogenic distortions will be measured. After cryogenic testing, mirrors will eventually be returned to Tinsley for final cryogenic polishing. During final cryogenic polishing, the inverse of the measured cryogenic distortions will be polished into the mirror to assure the mirror works at it's cryogenic operating temperature. Once cryogenic polishing is completed to final specifications, the mirror will be coated and sent for final cryogenic testing.

Alongi, Chris↗
NASA NTRS2011

Bonding Thin Mirror Segments Without Distortion for the International X-Ray Observatory

The International X-Ray Observatory (IXO) uses thin glass optics to maximize large effective area and precise low angular resolution. The thin glass mirror segments must be transferred from their fabricated state to a permanent structure without imparting distortion. IXO will incorporate about fourteen thousand thin mirror segments to achieve the mission goal of 3.0 square meters of effective area at 1.25 keV with an angular resolution of five arcseconds. To preserve figure and alignment, the mirror segment must be bonded with sub-micron movement at each corner. Recent advances in technology development have produced significant x-ray test results of a bonded pair of mirrors. Three specific bonding cycles will be described highlighting the improvements in procedure, temperature control, and precision bonding. This paper will highlight the recent advances in alignment and permanent bonding as well as the results they have produced.

Evans, Tyler C.↗
NASA NTRS2010

Fabrication of Glass Mirror Segments for the International X-Ray Observatory

As the next major X-ray astronomical mission of NASA, ESA, and JAXA, the International X-ray Observatory (IXO) requires a mirror assembly that has an unprecedented effective area and an angular resolution better than all past missions except Chandra. This mirror assembly consists of approximately 15,000 mirror segments, which need to be fabricated, measured, aligned and integrated. In this talk we will present the latest results from our effort of developing an efficient and fast process of making these mirror segments by slumping commercially available glass sheets. We will report on our progress both in terms of perfecting the slumping process as well as the metrology process. In particular, we will discuss what additional work needs to be done to fully facilitate the manufacture of these mirror segments, meeting both budgetary and schedule requirements.

Zhang, William W.↗
NASA NTRS2005

Design and Optimization of the SPOT Primary Mirror Segment

The 3m Spherical Primary Optical Telescope (SPOT) will utilize a single ring of 0.86111 point-to-point hexagonal mirror segments. The f2.85 spherical mirror blanks will be fabricated by the same replication process used for mass-produced commercial telescope mirrors. Diffraction-limited phasing will require segment-to-segment radius of curvature (ROC) variation of approx.1 micron. Low-cost, replicated segment ROC variations are estimated to be almost 1 mm, necessitating a method for segment ROC adjustment & matching. A mechanical architecture has been designed that allows segment ROC to be adjusted up to 400 microns while introducing a minimum figure error, allowing segment-to-segment ROC matching. A key feature of the architecture is the unique back profile of the mirror segments. The back profile of the mirror was developed with shape optimization in MSC.Nastran(TradeMark) using optical performance response equations written with SigFit. A candidate back profile was generated which minimized ROC-adjustment-induced surface error while meeting the constraints imposed by the fabrication method. Keywords: optimization, radius of curvature, Pyrex spherical mirror, Sigfit

Budinoff, Jason G.↗