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At least 37 records · Page 2

Convection effects on Skylab experiments M551, M552, and M553, phase C report

This report described an analysis of Skylab Experiments M551 (Metals Melting), M552 (Exothermic Brazing), and M553 (Sphere Forming). The primary objective is the study of convection in the molten metals and their attendant solidification theory. Particular attention is given to clarifying the effects of reduced gravity on molten metal flow and solidification. Based on an analysis of physical forces and solidification theory expected for ground-based and Skylab processing, low-g variations were predicted for each experiment. A comparison was then made with the Skylab results available to date. Both metallurgical analyses of other investigators and movies of ground-based and Skylab samples were utilized. Several low-g variations in Skylab processed materials were successfully predicted based on expected variations in physical forces and fluid convection. The same analysis also successfully predicted several features in the Skylab-processed materials which were identical to terrestrially-processed materials. These results are summarized in the conclusion section for each experiment.

Bourgeois, S. V.↗

Analysis of Skylab fluid mechanics science demonstrations

The results of the data reduction and analysis of the Skylab fluid mechanics demonstrations are presented. All the fluid mechanics data available from the Skylab missions were identified and surveyed. The significant fluid mechanics phenomena were identified and reduced to measurable quantities wherever possible. Data correlations were performed using existing theories. Among the phenomena analyzed were: static low-g interface shapes, oscillation frequency and damping of a liquid drop, coalescence, rotating drop, liquid films and low-g ice melting. A survey of the possible applications of the results was made and future experiments are recommended.

Tegart, J. R.↗

Space storable propellant acquisition system

A program was conducted to select the best surface tension propellant acquisition concept for an advanced 3-axis spacecraft propulsion system having 10-year life. Fabricability, performance capability, and spacecraft compatibility of various candidate concepts were assessed and compared. The results showed the sheet-metal vane low-g systems to be preferred for these interplanetary applications. They can be adapted to a broad spectrum of low-g applications and can be tailored to specific missions with the desired operational margin. A preliminary standpipe with vanes design was accomplished based on analysis and testing of the more significant factors influencing fabrication and operation.

Tegart, J. R.↗

Low G accelerometer testing

Eight different types of low-g accelerometer tests are covered on the Bell miniature electrostatically suspended accelerometer (MESA) which is known to be sensitive to less than 10 to the minus 7th power earth's gravity. These tests include a mass attracting scheme, Leitz dividing head, Wild theodolite, precision gage blocks, precision tiltmeters, Hilger Watts autocollimator, Razdow Mark 2 autocollimator, and laser interferometer measuring system. Each test is described and a comparison of the results is presented. The output of the MESA was as linear and consistent as any of the available devices were capable of measuring. Although the extent of agreement varied with the test equipment used, it can only be concluded that the indicated errors were attributable to the test equipment coupled with the environmental conditions.

Vaughan, M. S.↗

Prediction of the effects of thermal stratification on pressure and temperature response of the Apollo supercritical oxygen tank

A semiempirical design-oriented model has been developed for the prediction of the effects of thermal stratification on tank pressure and heater temperature response for the Apollo supercritical oxygen tank. The heat transfer formulation describes laminar free convection at low-g and takes into account the radiation and conduction processes occurring in the tank. The nonequilibrium thermodynamic behavior of the system due to localized heating of the stored fluid is represented by the characteristics of a discrete number of fluid regions and thermal nodes. Solutions to the time dependent variable fluid property problem are obtained through the use of a reference temperature procedure. A criterion which establishes the reference temperature as a function of the fluid density ratio is derived. The analytical results are compared with the flight data.

Chen, I. M.↗

Space LOX vent system

The research of the program to design and build a prototype vent system capable of exhausting only vapor to space from an all liquid or two-phase mixture of oxygen, while operating under low or zero-gravity conditions is reported. Work performed during the detail design phase of the program was concerned with the finalization of vent system performance, development of component specifications, solicitation of vendor bids, selection of components and overall system package design. The compact system preliminary design defined for the comparisons was reviewed in light of a desirability to demonstrate complete tank mixing at one-g. Also, performance of the system at low-g conditions with a full tank and maximum temperature stratification or maximum pressure rise between vent cycles was investigated. It was found that under these extreme conditions, not previously considered, that use of a larger pump mixer than previously defined would be desirable. In addition, to simplify ground testing with only a small weight penalty, the exchanger vent pressure was increased from 5 psia to 22 psia nominal. This resulted in less than a 0.2% increase in system weight.

Stark, J. A.↗

Space storable propellant acquisition system

Surface tension propellant acquisition concepts for an advanced spacecraft propulsion system having a 10-year mission capability were investigated. Surface tension systems were specified because they were shown to be the best propellant acquisition technique for various interplanetery spacecraft in a prior study. A variety of surface tension concepts for accomplishing propellant acquisition were formulated for the baseline space storable propulsion module and Jupiter Orbiter mission. Analyses and evaluations were then conducted on each candidate concept to assess fabricability, performance capability, and spacecraft compatibility. A comparative evaluation of the results showed the Fruhof-class of low-g surface tension systems to be preferred for these interplanetary applications.

Tegart, J. R.↗

Environmental design criteria

Wind velocities at 140-200 km altitude were observed by a Low-G Accelerometer Calibration System (LOGACS) flown on an Agena satellite during a geomagnetic storm. An interesting wind reversal observed by the satellite at auroral latitudes is satisfactorily explained by the neutral air motion caused by the E x B drift deduced from the ground-based geomagnetic data recorded at stations near the meridian of the satellite orbit.

Wu, S. T.↗

Effect of gravity on liquid phase sintering

The unique conditions offered by the earth orbital environment in material processing involving both solid and liquid phases, such as liquid phase sintering, were studied. An experimental development program involving both test and theoretical work was initiated. Experimental work using material combinations selected such that maximum information about the effect of gravity can be derived has been conducted. Wetting of the solid phase by the liquid during sintering is an important phenomenon in liquid phase sintering, and gravity has influence on both capillary phenomenon and density segregation; hence, material combinations were selected such that these two effects can be suitably studies. The experimental work is meant to form the basis for similar comparative work done under low-g conditions. The part of the model dealing with the capillary phenomenon, as related to liquid phase sintering and the effect of gravity on it, suggest that gravity will have negligible effect on the Bond number and that the cohesive force is dependent on both the amount of liquid phase and the angle of contact.

Mookherji, T.↗

Immiscible materials and alloys

Only immiscible materials which involve a fluid phase have a potential advantage when considered for space processing. Processing of such systems at low gravity can lead to a material which is very homogeneous and contains a finely dispersed mixture of phases. Materials with such structures may exhibit potentially useful properties for such applications as superconductors, dispersion-strengthened materials, superplastic materials, permanent magnets, etc. These conclusions have resulted from review of past efforts in the field of low-g processing of materials containing a liquid phase miscibility gap and from present efforts dealing with such systems. These studies have concentrated on precipitation of liquid droplets in a host liquid during cooling through the miscibility gap. This effort has been to study the agglomeration of the droplets both experimentally and through computer simulation in order to understand the mechansism involved and to deduce the effect of gravity on the droplet distribution and resulting structure of the solidified material. The agglomeration mechanisms treated in detail are those due to diffusional growth and collision processes caused by Stokes on convection current-induced droplet migration.

Markworth, A. J.↗

Processing eutectics in space

Studies which have been done in an earth-based laboratory environment have generally not yielded specimens with the degree of perfection required of the eutectic microstructure to provide test data to evaluate their nonstructural applications. It has been recognized that the low-g environment of an orbiting space laboratory provides a unique environment to re-examine the process of solidification with the goal of producing better microstructures. The objective of this program is to evaluate the feasibility of using the space environment for producing eutectics with microstructures which can be of value on earth. In carrying out this objective, evaluative investigations were carried out on the technology of solidification in a 1-g environment to provide sound baseline data for planning space laboratory experiments.

Douglas, F. C.↗

An analysis of the upper atmospheric wind observed by LOGACS

Wind velocities at 140 to 200 km altitude were observed by a low-g accelerometer calibration system (LOGACS) flown on an Agena satellite during a geomagnetic storm. An interesting wind reversal observed by the satellite at auroral latitudes is satisfactorily explained by the neutral air motion caused by the E x B drift deduced from the ground-based geomagnetic data recorded at stations near the meridian of the satellite orbit.

Wu, S. T.↗

A feasibility study of developing toroidal tanks for a spinning spacecraft. Part 2: Evaluation of fluid behavior in spinning toroidal tanks

An experimental program was conducted for the purpose of evaluating propellant behavior characteristics in spinning toroidal tanks. The effects of typical mission requirements, and related phenomena upon propellant slosh and settling, and orientation and stability of the ullage were investigated in a subscale model tank under both one-g and low-g acceleration environments. Specific conditions included were axial acceleration, spin rate, spinrate change, and spacecraft wobble, both singly and in combination. Methanol and water in combination with appropriate spin-rates and accelerations of the scale model system were used to simulate the behavior of fluorine, nitrogen tetroxide, monomethylhydrazine, and hydrazine. The experimental results indicate that no major fluid behavior problems would be encountered with the use of toroidal tanks containing any of the four propellants in a proposed spin-stabilized orbiter spacecraft.

Anderson, J. E.↗

Abstracts, Third Space Processing Symposium, Skylab results

Skylab experiments results are reported in abstracts of papers presented at the Third Space Processing Symposium. Specific areas of interest include: exothermic brazing, metals melting, crystals, reinforced composites, glasses, eutectics; physics of the low-g processes; electrophoresis, heat flow, and convection demonstrations flown on Apollo missions; and apparatus for containerless processing, heating, cooling, and containing materials.

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