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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2

Technology Assessment and Modelling of Three Terminal Tandem Solar Cells for In-Space Utilization

NASA seeks a sustained human presence on the lunar surface. High-efficiency and resilient energy systems are critical to supporting habitats, scientific outposts, and lunar surface operations. Photovoltaics have long been the backbone of space power systems, transitioning from silicon solar cells to multi-junction III-V solar cells, which now dominate state-of-the-art (SOA) technology. Multi-junction cells achieve high efficiency by layering semiconductors, each absorbing a specific portion of the solar spectrum. However, efficiency gains are increasingly constrained by device physics and manufacturing complexity. Additionally, higher-order junctions pose challenges for accurate modelling and performance characterization due to difficulties in replicating the AM0 spectrum.

solar cells↗

New Era Towards Autonomous Additive Manufacturing: A Review of Recent Trends and Future Perspectives

Abstract The Additive Manufacturing (AM) landscape has significantly transformed in alignment with Industry 4.0 principles, primarily driven by the integration of Artificial Intelligence (AI) and Digital Twin (DT). However, current Intelligent Additive Manufacturing (IAM) systems face limitations such as fragmented AI tool usage and suboptimal human-machine interaction (HMI). This paper reviews existing IAM solutions, emphasizing control, monitoring, process autonomy, and end-to-end integration, and identifies key limitations, such as the absence of a high-level controller for global decision-making. To address these gaps, we propose a transition from IAM to Autonomous Additive Manufacturing (AAM), featuring a hierarchical framework with four integrated layers: knowledge, generative solution, operational, and cognitive. In the cognitive layer, AI agents notably enable machines to independently observe, analyze, plan, and execute operations that traditionally require human intervention. These capabilities streamline production processes and expand the possibilities for innovation, particularly in sectors like in-space manufacturing (ISM). Additionally, this paper discusses the role of AI in self-optimization and lifelong learning, positing that the future of AM will be characterized by a symbiotic relationship between human expertise and advanced autonomy, fostering a more adaptive, resilient manufacturing ecosystem.

Fan, Haolin↗

Skylab materials processing facility experiment developer's report

The development of the Skylab M512 Materials Processing Facility is traced from the design of a portable, self-contained electron beam welding system for terrestrial applications to the highly complex experiment system ultimately developed for three Skylab missions. The M512 experiment facility was designed to support six in-space experiments intended to explore the advantages of manufacturing materials in the near-zero-gravity environment of Earth orbit. Detailed descriptions of the M512 facility and related experiment hardware are provided, with discussions of hardware verification and man-machine interfaces included. An analysis of the operation of the facility and experiments during the three Skylab missions is presented, including discussions of the hardware performance, anomalies, and data returned to earth.

Parks, P. G.↗

In-space propellant systems safety. Volume 2: System safety guidelines and requirements

Detailed system safety guidelines/requirements were developed. Each one describes a safety measure which is suggested as a means of eliminating or reducing a particular hazard, or group of hazards, to an acceptable level, and which, if followed would tend to increase the level of safety in supplying propellants to a user in orbit. The first goal was to identify those actions that should be taken to make propellant logistics operations as safe as possible. The second was to serve as a checklist to verify that these actions had been taken in the design and operation of this and similar programs, or that they had been considered and rejected. The safety measures described in the GLR's are directed toward the prevention of hazards, the avoidance of undesired events, and the protection of the crew.

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Space-shuttle interfaces/utilization. Earth Observatory Satellite system definition study (EOS)

The economic aspects of space shuttle application to a representative Earth Observatory Satellite (EOS) operational mission in the various candidate Shuttle modes of launch, retrieval, and resupply are discussed. System maintenance of the same mission capability using a conventional launch vehicle is also considered. The studies are based on application of sophisticated Monte Carlo mission simulation program developed originally for studies of in-space servicing of a military satellite system. The program has been modified to permit evaluation of space shuttle application to low altitude EOS missions in all three modes. The conclusions generated by the EOS system study are developed.

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Modular Assembled Radiators for Nuclear Electric Propulsion (NEP) VehicLes (MARVL) Project Thermal Technology Development

Nuclear Electric Propulsion (NEP) has been considered for crew and cargo class missions to Mars for more than six decades. The Primary Heat Rejection Subsystem (PHRS) of an NEP vehicle expels the megawatts of waste heat generated by the Power Conversion Subsystem (PCS). In previous studies, integrating the majority of the NEP vehicle within a single launch fairing required the use of complex deployable elements and resulted in reduced PCS efficiency. To achieve the necessary radiating area, past design studies have utilized massive multi-wing folding radiators resulting in conceptual PHRS designs that have been widely acknowledged as non-optimal. The Modular Assembled Radiators for NEP VehicLes (MARVL) project is incorporating in-Space Assembly (iSA) into the design process to realize lightweight, modular, and more capable PHRS radiators. Since the project’s Authority to Proceed (ATP) date of October 2024, the project team has been developing a modular design for the PHRS radiators that will be suitable for both the Mars mission environments and iSA commissioning operations. This document captures the current progress of the incremental technology development for the thermal components of the MARVL System of Interest (SOI).

Modular Radiator↗

SIRTF Telescope Instrument Changeout and Cryogen Replenishment (STICCR) Study

The Space Infrared Telescope Facility (SIRTF) is a long-life cryogenically cooled space-based telescope for infrared astronomy from 2 to 700 micrometers. SIRTF is currently under study by NASA-ARC (Reference AP) and planned for launch in approximately the mid 1990s. SIRTF will operate as a multiuser facility, initially carrying three instruments at the focal plane. It will be cooled to below 2 K by superfluid liquid helium to achieve radiometric sensitivity limited only by the statistical fluctuations in the natural infrared background radiation over most of its spectral range. The lifetime of the mission will be limited by the lifetime of the liquid helium supply, and baseline is currently to be 2 years. The telescope changes required to allow in-space replenishment of the 4,000-L superfluid helium tank was investigated. A preliminary design for the space services equipment was also developed. The impacts of basing the equipment and servicing on the space station were investigated. Space replenishment and changeout of instruments required changes to the telescope design. Preliminary concepts are presented.

Nast, T. C.↗

BASD: SIRTF Telescope Instrument Changeout and Cryogen Replenishment (STICCR) study

The Space Infrared Telescope Facility (SIRTF) is a long-life cryogenically cooled space-based telescope for infrared astronomy from 2 micrometer to 700 miocrometers currently under study by NASA-ARC, and planned for launch in approximately the mid 90's. SIRTF will operate as a multi-user facility, initially carrying 3 instruments at the focal plane. It will be cooled to below 2 K by superfluid liquid helium to achieve radiometric sensitivity limited only by the statistical fluctuations in the natural infrared background radiation over most of its spectral range. The lifetime of the mission will be limited by the lifetime of the liquid helium supply, and is currently baselined to be 2 years. The telescope changes required to allow in-space replenishment of the 2,000 liter superfluid helium tank are investigated. A preliminary design for the space services equipment is also developed. The impacts of basing the equipment and servicing on the space station are investigated. Space replenishment and changeout of instruments requires changes to the telescope design and preliminary concepts are presented.

Mord, A. J.↗

Solar power satellite construction concepts

In-space construction of a photovoltaic solar power satellite that is 5 1/2 by 25 km in size and weighs 81,000 tons is discussed. One of the construction approaches being considered requires 1/8-size power collection satellite modules to be constructed in low earth orbit (LEO) and transported to geosynchronous orbit (GEO) using self-powered electric thrusters. At GEO, these 1/8-size modules are connected and the antenna is constructed and attached. This construction approach will require about 300 people at LEO and 380 people at GEO working 10 hour shifts for 90 day staytimes. This paper describes the construction operations and construction equipment. Also discussed are some of the human factors considerations.

Miller, K. H.↗

In-space propellant logistics. Volume 4: Project planning data

The prephase A conceptual project planning data as it pertains to the development of the selected logistics module configuration transported into earth orbit by the space shuttle orbiter. The data represents the test, implementation, and supporting research and technology requirements for attaining the propellant transfer operational capability for early 1985. The plan is based on a propellant module designed to support the space-based tug with cryogenic oxygen-hydrogen propellants. A logical sequence of activities that is required to define, design, develop, fabricate, test, launch, and flight test the propellant logistics module is described. Included are the facility and ground support equipment requirements. The schedule of activities are based on the evolution and relationship between the R and T, the development issues, and the resultant test program.

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Space plasma high-voltage drainage experiment (A0054)

The objectives of this experiment are to place large numbers of dielectric samples under electric stress in space; to determine their in-space current drainage behavior; to recover, inspect, and further test these samples in laboratory facilities; and finally to specify allowable electric stress levels for these materials as applied to solar-array and thermal control coatings for prolonged exposure in space. These findings, in turn, will pace the design of encapsulated, lightweight, high-voltage solar arrays as well as the development of coating materials for spacecraft operation in energetic charged-particle environments such as that experienced at geosynchronous altitudes during magnetic substorms.

Taylor, W. W. L.↗

Space Station Engineering and Technology Development: Proceedings of the Panel on In-Space Engineering Research and Technology Development

In 1984 the ad hoc committee on Space Station Engineering and Technology Development of the Aeronautics and Space Engineering Board (ASEB) conducted a review of the National Aeronautics and Space Administration's (NASA's) space station program planning. The review addressed the initial operating configuration (IOC) of the station. The ASEB has reconstituted the ad hoc committee which then established panels to address each specific related subject. The participants of the panels come from the committee, industry, and universities. The proceedings of the Panel on In Space Engineering Research and Technology Development are presented in this report. Activities, and plans for identifying and developing R&T programs to be conducted by the space station and related in space support needs including module requirements are addressed. Consideration is given to use of the station for R&T for other government agencies, universities, and industry.

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Enabling technologies for transition to utilization of space-based resources and operations

This article explores a potential scenario for the further development of space infrastructure resources and operations management. It is a scenario that transitions from the current ground-based system to an architecture that is predominantly space-based by exploiting key mission systems in an operational support role. If this view is accurate, an examination of the range of potential infrastructure elements and how they might interact in a maximally productive space-based operations complex is needed, innovative technologies beyond the current Shuttle and Space Station legacy need to be identified, and research programs pursued. Development of technologies within the areas of telerobotics, machine autonomy, human autonomy, in-space manufacturing and construction, propulsion and energy is discussed.

Sadin, S. R.↗

Fluid management and its role in the future of Space Station

Technological challenges and suggested plans for meeting them pertaining to fluid management in the Space Station are discussed. A short overview is given of the major Space Station systems and operations which employ or rely on fluid management, followed by a description of the general system issues and challenges encountered in managing fluids in space. Examples of some current and near term activities directed toward providing the understanding and technologies necessary to overcome relevant problems are presented. Finally, suggested plans for similar but longer range research and development activities are offered. These plans emphasize the requirements and benefits of expanded in-space experiments, with the ultimate aim of using the Space Station as a facility for fluid management research and technology development efforts.

Salzman, J.↗

The Lidar In-Space Technology Experiment (LITE)

A spaceborne lidar system is presently being constructed for flight aboard the U. S. Space Shuttle in early 1991. The experiment, Lidar In Space Technology Experiment (LITE), utilizes a neodymium:YAG laser and 0.85 meter effective diameter Cassegranian-configured telescope receiver for making elastic backscatter measurements. The laser will be frequency doubled and tripled simulataneously producing a 10 Hz rate of 200 mJ at 1064 nm, 400 mJ at 532 nm, and 150 mJ at 355 nm. The technological objectives of LITE are to evaluate lidar system operations in space, lidar techniques in space, and to provide a test bed for new lidar technologies in later flights. The measurement objectives include the determination of cloud top and planetary boundary layer heights, the measurement of tropospheric and stratospheric aerosols, and the measurement of temperature and density between 10 to 40 km altitude. Detailed simulations will be presented showing the errors associated with each of these measurement objectives. In addition, the experiment scenario will be described including measurement times, data flow, processing and archival, and initial plans for validation of the LITE data set with correlative measurements.

Mccormick, M. P.↗

Space construction results - The EASE/ACCESS flight experiment

NASA ground and flight test activities aimed at the development of in-space construction techniques for the assembly of Space-Station-sized structures are described. In particular, attention is given to the EASE and ACCESS flight experiments, the ground and water tank program, and operations in-flight including instrumentations. The baseline experiments demonstrate that erectable structures can be assembled effectively by astronauts in EVA. The average assembly time for a 45-foot truss was 25.5 minutes; the assembly rate was 3.6 struts per minute.

Bekey, I.↗

Lithium Battery Space Experiment

The In-Space Technology Experiments Program selected the Jet Propulsion Laboratory to conduct a Phase A study of the Lithium Battery Experiment. The experiment will mark the first time a rechargeable lithium battery will be flown in space. The operation of the battery involves lithium deposition and dissolution processed. Micro gravity influences these processes significantly. The experiment will check the rate capability, discharge voltage, capacity and the phenomena affecting cycle life. The paper describes the design and methodology of this experiment.

Mueller, R.↗