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Flutter-Constrained Optimization with the Linearized Frequency-Domain Approach

Due to the high computational cost associated with unsteady aeroelastic analysis, state-of-the-art aeroelastic optimizations based on computational fluid dynamics typically ignore critical constraints like flutter and aeroelastic gust response. The linearized frequency-domain method offers an approach for adding high-fidelity flutter constraints to multidisciplinary optimizations at relatively low cost compared to other unsteady computational fluid dynamics methods. In recent work, sensitivities have been implemented for the linearized frequency-domain method in FUN3D. In this work, the linearized frequency-domain method and associated sensitivities are applied to gradient-based aeroelastic optimization with flutter constraints based on computational fluid dynamics. An overview of the flutter constraint formulation and implementation is provided, and then two optimization problems are presented. The first optimization increases the flutter speed of a pitch and plunge airfoil at transonic conditions using the minimal amount of geometric changes. The second optimization minimizes the mass of the AGARD 445.6 wing subject to a flutter constraint.

Aeroelasticity

Flutter-Constrained Optimization with the Linearized Frequency-Domain Approach

Due to the high computational cost associated with unsteady aeroelastic analysis, state-of-the-art aeroelastic optimizations based on computational fluid dynamics typically ignore critical constraints like flutter and aeroelastic gust response. The linearized frequency-domain method offers an approach for adding high-fidelity flutter constraints to multidisciplinary optimizations at relatively low cost compared to other unsteady computational fluid dynamics methods. In recent work, sensitivities have been implemented for the linearized frequency-domain method in FUN3D. In this work, the linearized frequency-domain method and associated sensitivities are applied to gradient-based aeroelastic optimization with flutter constraints based on computational fluid dynamics. An overview of the flutter constraint formulation and implementation is provided, and then two optimization problems are presented. The first optimization increases the flutter speed of a pitch and plunge airfoil at transonic conditions using the minimal amount of geometric changes. The second optimization minimizes the mass of the AGARD 445.6 wing subject to a flutter constraint.

Aeroelasticity

Program for Analysis and Resizing of Structures

Program for Analysis and Resizing of Structures (PARS) determines optimum resizing of structures subject to stress, displacement, and flutter constraints. Is an efficient code for sizing large- or small-scale finite-element models in presence of strength, thermal, and aeroelastic constraints with minimum and maximum bounds on structural dimensions. PARS is composed of individual processors that are executed in a logical sequence to perform analysis or synthesis.

Haftka, R. T.

Continued development and correlation of analytically based weight estimation codes for wings and fuselages

The implementation of the changes to the program for Wing Aeroelastic Design and the development of a program to estimate aircraft fuselage weights are described. The equations to implement the modified planform description, the stiffened panel skin representation, the trim loads calculation, and the flutter constraint approximation are presented. A comparison of the wing model with the actual F-5A weight material distributions and loads is given. The equations and program techniques used for the estimation of aircraft fuselage weights are described. These equations were incorporated as a computer code. The weight predictions of this program are compared with data from the C-141.

Mullen, J., Jr.

Aeroelastic Sizing for High-Speed Research (HSR) Longitudinal Control Alternatives Project (LCAP)

The Longitudinal Control Alternatives Project (LCAP) compared three high-speed civil transport configurations to determine potential advantages of the three associated longitudinal control concepts. The three aircraft configurations included a conventional configuration with a layout having a horizontal aft tail, a configuration with a forward canard in addition to a horizontal aft tail, and a configuration with only a forward canard. The three configurations were aeroelastically sized and were compared on the basis of operational empty weight (OEW) and longitudinal control characteristics. The sized structure consisted of composite honeycomb sandwich panels on both the wing and the fuselage. Design variables were the core depth of the sandwich and the thicknesses of the composite material which made up the face sheets of the sandwich. Each configuration was sized for minimum structural weight under linear and nonlinear aeroelastic loads subject to strain, buckling, ply-mixture, and subsonic and supersonic flutter constraints. This report describes the methods that were used and the results that were generated for the aeroelastic sizing of the three configurations.

Walsh, Joanne L.

Supersonic Wing Optimization Using SpaRibs

This research investigates the advantages of using curvilinear spars and ribs, termed SpaRibs, to design a supersonic aircraft wing-box in comparison to the use of classic design concepts that employ straight spars and ribs. The objective is to achieve a more efficient load-bearing mechanism and to passively control the deformation of the structure under the flight loads. Moreover, the use of SpaRibs broadens the design space and allows for natural frequencies and natural mode shape tailoring. The SpaRibs concept is implemented in a new optimization MATLAB-based framework referred to as EBF3SSWingOpt. This optimization scheme performs both the sizing and the shaping of the internal structural elements, connecting the optimizer with the analysis software. The shape of the SpaRibs is parametrically defined using the so called Linked Shape method. Each set of SpaRibs is placed in a one by one square domain of the natural space. The set of curves is subsequently transformed in the physical space for creating the wing structure geometry layout. The shape of each curve of each set is unique; however, mathematical relations link the curvature in an effort to reduce the number of design variables. The internal structure of a High Speed Commercial Transport aircraft concept developed by Boeing is optimized subjected to stress, subsonic flutter and supersonic flutter constraints. The results show that the use of the SpaRibs allows for the reduction of the aircraft's primary structure weight without violating the constraints. A weight reduction of about 15 percent is observed.

Locatelli, David

Comparison of Curvilinear Stiffeners and Tow Steered Composites for Aeroelastic Tailoring of Transports

A series of aeroelastic optimization problems are solved on a high aspect ratio wingbox of the Common Research Model, in an effort to minimize structural mass under coupled stress, buckling, and flutter constraints. Two technologies are of particular interest: tow steered composite laminate skins and curvilinear stiffeners. Both methods are found to afford feasible reductions in mass over their non-curvilinear structural counterparts, through both distinct and shared mechanisms for passively controlling aeroelastic performance. Some degree of diminishing returns are seen when curvilinear stiffeners and curvilinear fiber tow paths are used simultaneously.

Stanford, Bret K.

Multidisciplinary Design Optimization and Cruise Mach Number Study of Truss-Braced Wing Aircraft

The Subsonic Ultra Green Aircraft Research (SUGAR) Phase III was led by Dr. Rakesh K. Kapania and Dr. Joseph A. Schetz at the Multidisciplinary Analysis and Design Center for Advanced Vehicles, Department of Aerospace and Ocean Engineering, Virginia Tech, Blacksburg VA. The research was performed from December 2014 to December 2015. Three major areas were investigated: Multidisciplinary Design Optimization (MDO) studies of truss braced wing (TBW) and strut braced wing (SBW) vehicles at cruise Mach numbers of 0.7 and 0.8 for a flight mission similar to current market single aisle configurations. The performance and the characteristics of the optimized vehicles were compared to the SUGAR Phase II TBW vehicle. These results were obtained without applying any of the extended transonic aerodynamic and aeroelastic tools that will be discussed later. It was found that the cruise Mach number has a large effect on the best “truss” configuration. At Mach 0.7, an SBW has a better fuel consumption and better take-off gross weight (TOGW). However, at Mach 0.8, the TBW is superior because the jury strut aids in satisfying the flutter constraint; Two-dimensional, steady, transonic aerodynamic analysis of the Boeing Airfoil J (BACJ) airfoil was performed for a range of thickness ratios, Mach numbers and lift coefficients. Reynolds-averaged Navier-Stokes (RANS) equations were solved to obtain the lift-curve slope, wave drag coefficient, the location of the center of pressure and to predict the separation at the trailing edge, which may lead to buffeting. One of the goals was to develop a database of lift-curve slope and the location of center of pressure, which could be used in a transonic aeroelastic analysis. Another goal was to compare the wave drag coefficients to those predicted by Lock’s fourth-power law and also to compare the transonic effects obtained from RANS simulations to those predicted by the Korn equations. A third goal was to develop a buffet boundary, which can be integrated into the MDO framework to prevent the optimized designs from probable buffeting; A state-space transonic aeroelastic analysis tool was developed, which can incorporate the nonlinear transonic effects in the unsteady aerodynamics but is yet computationally cheap when used within the VT MDO framework. The aeroelastic analysis uses Leishman- Beddoes (LB) indicial functions, which generated a state-space representation of the aeroelastic system. The indicial functions allow the incorporation of data for steady lift-curve slope and location of the center of pressure. Thus, the steady transonic effects are included, and the unsteady aerodynamic responses are a linearization about the steady results. The aeroelastic approach discretizes the wing into numerous strips, which results in a large eigenvalue problem as each strip has eight augmented aerodynamic states as per the LB theory. Thus, to reduce the computation expense, a reduced order model (ROM) was developed. The approach was validated using a few examples.

Kapania, Rakesh K.

Optimization of cascade blade mistuning under flutter and forced response constraints

In the development of modern turbomachinery, problems of flutter instabilities and excessive forced response of a cascade of blades that were encountered have often turned out to be extremely difficult to eliminate. The study of these instabilities and the forced response is complicated by the presence of mistuning; that is, small differences among the individual blades. The theory of mistuned cascade behavior shows that mistuning can have a beneficial effect on the stability of the rotor. This beneficial effect is produced by the coupling between the more stable and less stable flutter modes introduced by mistuning. The effect of mistuning on the forced response can be either beneficial or adverse. Kaza and Kielb have studied the effects of two types of mistuning on the flutter and forced response: alternate mistuning where alternte blades are identical and random mistuning. The objective is to investigate other patterns of mistuning which maximize the beneficial effects on the flutter and forced response of the cascade. Numerical optimization techniques are employed to obtain optimal mistuning patterns. The optimization program seeks to minimize the amount of mistuning required to satisfy constraints on flutter speed and forced response.

Murthy, D. V.

Weight minimization of structures for fixed flutter speed via an optimality criterion

A rigorous optimality criterion is derived and a hybrid weight-reduction algorithm developed for the weight minimization of lifting surfaces with a constraint on flutter speed. The weight-reduction algorithm incorporates a simple recursion formula derived from the optimality criterion. Monotonic weight reduction is accomplished by dynamically adjusting a parameter in the recursion formula so as to achieve a predetermined weight decrease. The algorithm thus combines the simplicity of optimality-criterion methods with the convergence characteristics of mathematical-programming methods. The imposition of the flutter constraint is simplified by forcing to zero the imaginary part of the flutter eigenvalue, with the airspeed fixed. Four examples are discussed. The results suggest that significant improvements in efficiency are possible, in comparison with techniques based purely on mathematical programming.

Segenreich, S. A.

Flutter and Stochastic Gust Constraint Studies of the Undeflected CRM using MPhys

Aircraft design must ultimately address gust and flutter characteristics to achieve airworthiness. As modern aircraft continue to become more lightweight and flexible, these aeroelastic phenomena are more likely to drive the design process and should thus be considered early. Designing for ride quality due to typical gust spectra is also of interest to ensure a smooth passenger experience. The present work demonstrates the new implementation of stochastic gust constraints in MPhys/OpenMDAO, in addition to flutter and static stress constraints, among others. Design studies are shown for the NASA Common Research Model, including both fuel burn minimization as well as multiobjective optimization of fuel burn and landing gross weight. Two sets of optimization problems are covered, differing mainly by the gust quantity of interest, which include tip displacement and root bending moment. Fuel burn penalties imposed by the flutter and gust constraints are also discussed.

aeroelasticity

Level-Set Topology Optimization with Aeroelastic Constraints

Level-set topology optimization is used to design a wing considering skin buckling under static aeroelastic trim loading, as well as dynamic aeroelastic stability (flutter). The level-set function is defined over the entire 3D volume of a transport aircraft wing box. Therefore, the approach is not limited by any predefined structure and can explore novel configurations. The Sequential Linear Programming (SLP) level-set method is used to solve the constrained optimization problems. The proposed method is demonstrated using three problems with mass, linear buckling and flutter objective and/or constraints. A constraint aggregation method is used to handle multiple buckling constraints in the wing skins. A continuous flutter constraint formulation is used to handle difficulties arising from discontinuities in the design space caused by a switching of the critical flutter mode.

Dunning, Peter D.

Optimization of structures to satisfy aeroelastic requirements

A method for the optimization of structures to satisfy flutter velocity constraints is presented along with a method for determining the flutter velocity. A method for the optimization of structures to satisfy divergence velocity constraints is included.

Rudisill, C. S.

A root locus based flutter synthesis procedure

An efficient generalized constraint is proposed in the context of a nonlinear mathematical programming approach for the minimum weight design of wing structures for flutter considerations. The approach is based on a root locus analysis procedure that is better suited for flutter redesign than the conventionally used V-g method. The proposed flutter constraint does not require an actual computation of the flutter speed, allows prescription of meaningful margins of safety in the optimized design and lends itself to elegant computation of sensitivity information. The approach is implemented and results presented for representative structural models.

Hajela, P.

Aeroelastic optimization of a panel in high Mach number supersonic flow.

Solution for a least-weight skin thickness distribution for a panel with a flutter parameter constraint. This panel weighs less than any similar constant thickness panel, but has the same critical supersonic panel flutter parameter. The panel rests on simple supports and is of sandwich construction. The span to chord ratio is large enough that the inertial, elastic, and aerodynamic behavior is one-dimensional. The Mach number is great enough that the aerodynamic forces acting on the upper panel surface may be accurately described by quasi-steady, linearized, supersonic aerodynamic theory. The final optimum design is obtained from theoretical and numerical methods adapted from optimal control theory. The results of this investigation show that the optimal panel thickness distribution is symmetric about the panel chord midpoint. Compared to a reference panel with constant thickness, optimum panels are found to be nearly 12% lighter.

Weisshaar, T. A.

Automated design optimization of supersonic airplane wing structures under dynamic constraints.

The problems of the preliminary and first level detail design of supersonic aircraft wings are stated as mathematical programs and solved using automated optimum design techniques. The problem is approached in two phases: the first is a simplified equivalent plate model in which the envelope, plan form and structural parameters are varied to produce a design, the second is a finite element model with fixed configuration in which the material distribution is varied. Constraints include flutter, aeroelastically computed stresses and deflections, natural frequency and a variety of geometric limitations. The Phase I objective is a combination of weight and drag while Phase II is a weight minimization.

Fox, R. L.