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Polymeric Materials Application and Testing for Space Missions

The EM41 Non-metallics polymers team performs polymeric materials screening, characterization, development, qualification, verification and validation testing for flight hardware and in-space applications. They perform insight, testing and application of polymeric materials for launch vehicles and space environments. Personnel have a deep understanding of the technologies associated with cryogenic insulation, high temperature thermal protection materials, paints, primers, coatings, and adhesive materials. Numerous TPS material characterization tests can also be performed by the Lab. The team has both internal and partner test capabilities to subject polymeric materials to Aerospace and Space environments Material properties, response and performance are tested within environments from the launch pad, through the launch environment and into space. A primary role of the team is to select materials and organize test regimen then analyze test results. Test regiment are established to confirm the materials meet the performance requirements levied by customers within the environments that are expected for the mission.

Thermal

Space Exposure of Indium Tin Oxide Coatings

Indium tin oxide (ITO) coated thermal control samples were exposed to the space environment as part of the Materials International Space Station Experiment-9 (MISSE-9) mission to assess the impact of low Earth orbit (LEO) on material properties. Six samples were flown as part of the Polymers and Composites Experiment-1 (PCE-1): four samples of ITO coated silver Teflon (FEP/Ag/Inconel), and two samples of ITO coated Kapton HN (Kapton HN/Al). Samples were flown in ram, wake and zenith directions and were directly exposed to space for 0.77 years (ram) or 0.54 years (wake and zenith). Flight and corresponding control samples were tested post flight for changes in optical properties (total reflectance and solar absorptance) and film electrical resistance. In addition, the atomic oxygen erosion yield (E y ) was determined for each flight sample. This paper provides details on the flight sample materials, the mission space exposure and the postflight test results. Indium tin oxide coated samples were not significantly damaged by the LEO exposures. The atomic oxygen E y values were very low and the solar absorptance changed very little. Sheet resistance of the ITO coated Kapton HN/Al doubled after ram exposure, however its final resistance of 10,820 Ohm/square is believed to be low enough to enable dissipation of electrostatic charges. Sheet resistance measurements for the ITO coated FEP/Ag/Inconel sheets suffered from high levels of scatter, with some resistance measurements higher than 370,000 Ohms/square.

Atomic oxygen

Recent Advances in Structural Carbon Nanotube Composites

Carbon nanotubes (CNT) have been a subject of investigation for more than two decades. Part of the interest in CNTs was driven by CNT tensile mechanical properties at the nanoscale that suggest their potential to outperform state-of-the-art (SOA) lightweight structural materials. Early work on the development of CNT nanocomposites involved the dispersion of CNT powder into polymer matrices. Although low levels of CNT doping resulted in meaningful increases in electrical conductivity to enable applications such as electrostatic charge dissipation, the highest concentrations of CNTs in these lightly doped nanocomposites did not yield mechanical properties that could compete with SOA carbon fiber composites. The maximum concentration of CNTs in lightly doped nanocomposites was limited to about 5% due to increases in viscosity that prevent the fabrication of good quality nanocomposites. At the lower concentrations, properties of the resulting nanocomposites were analogous to those of composites made with very short, chopped carbon fibers. About ten years ago, CNTs became available in continuous fiber form, allowing the investigation of processing methods to incorporate much higher CNT content into composites. Recent developments in CNT composite fabrication have yielded improved mechanical properties and indicate that while some standard carbon fiber composite processing methods can be used, CNTs have unique microstructural features that require techniques tailored to access the hierarchical features of CNTs. This presentation will discuss the evolution of structural CNT mechanical property advancements and collaboration mechanisms for research across federal labs, academia, and industry that accelerated the maturation of structural CNTs.

Carbon Nanotubes

Asbestos Free Insulation Development for the Space Shuttle Solid Propellant Rocket Motor (RSRM)

Asbestos has been used for many years as an ablation inhibitor in insulating materials. It has been a constituent of the AS/NBR insulation used to protect the steel case of the RSRM (Reusable Solid Rocket Motor) since its inception. This paper discusses the development of a potential replacement RSRM insulation design, several of the numerous design issues that were worked and processing problems that were resolved. The earlier design demonstration on FSM-5 (Flight Support Motor) of the selected 7% and 11% Kevlar(registered) filled EPDM (KF/EPDM) candidate materials was expanded. Full-scale process simulation articles were built and FSM-8 was manufactured using multiple Asbestos Free (AF) components and materials. Two major problems had to be overcome in developing the AF design. First, bondline corrosion, which occurred in the double-cured region of the aft dome, had to be eliminated. Second, KF/EPDM creates high levels of electrostatic energy (ESE), which does not readily dissipate from the insulation surface. An uncontrolled electrostatic discharge (ESD) of this surface energy during many phases of production could create serious safety hazards. Numerous processing changes were implemented and a conductive paint was developed to prevent exposed external insulation surfaces from generating ESE/ESD. Additionally, special internal instrumentation was incorporated into FSM-8 to record real-time internal motor environment data. These data included inhibitor insulation erosion rates and internal thermal environments. The FSM-8 static test was successfully conducted in February 2000 and much valuable data were obtained to characterize the AF insulation design.

Allred, Larry D.

Instrumentation and Methodology Development for Mars Mission

The Mars environment comprises a dry, cold and low air pressure atmosphere with low gravity (0.38g) and high resistivity soil. The global dust storms that cover a large portion of Mars were observed often from Earth. This environment provides an idea condition for triboelectric charging. The extremely dry conditions on the Martian surface have raised concerns that electrostatic charge buildup will not be dissipated easily. If triboelectrically generated charge cannot be dissipated or avoided, then dust will accumulate on charged surfaces and electrostatic discharge may cause hazards for future exploration missions. The low surface temperature on Mars helps to prolong the charge decay on the dust particles and soil. To better understand the physics of Martian charged dust particles is essential to future Mars missions. We research and design two sensors, velocity/charge sensor and PZT momentum sensors, to detect the velocity distribution, charge distribution and mass distribution of Martian charged dust particles. These sensors are fabricated at NASA Kenney Space Center, Electromagnetic Physics Testbed. The sensors will be tested and calibrated for simulated Mars atmosphere condition with JSC MARS-1 Martian Regolith simulant in this NASA laboratory.

Chen, Yuan-Liang Albert

Development of Charge to Mass Ratio Microdetector for Future Mars Mission

The Mars environment comprises a dry, cold and low air pressure atmosphere with low gravity (0.38g) and high resistivity soil. The global dust storms that cover a large portion of Mars are observed often from Earth. This environment provides an ideal condition for turboelectric charging. The extremely dry conditions on the Martian surface have raised concerns that electrostatic charge buildup will not be dissipated easily. If turboelectrically generated charge cannot be dissipated or avoided, then dust will accumulate on charged surfaces and electrostatic discharge may cause hazards for future exploration missions. The low surface on Mars helps to prolong the charge decay on the dust particles and soil. To better understanding the physics of Martian charged dust particles is essential to future Mars missions. We research and design two sensors, velocity/charge sensor and PZT momentum sensors, to measure the velocity distribution, charge distribution and mass distribution of Martian wed dust particles. These sensors are fabricated at NASA Kenney Space Center, Electrostatic and Surface Physics Laboratory. The sensors are calibrated. The momentum sensor is capable to measure 45 pan size particles. The designed detector is very simple, robust, without moving parts, and does not require a high voltage power supply. Two sensors are combined to form the Dust Microdetector - CHAL.

Chen, Yuan-Lian Albert

The spokes in Saturn's rings - A new approach

It is proposed that zonal winds in Saturn's atmosphere cause superrotation of the ionosphere and, by virtue of field-aligned currents, generate a potential of about 16 kV across the B-ring. Such a potential can momentarily polarize 1-10-micron ice particles in a radial sense, and thus create the spectacular spokes. A resulting current flowing radially through the B-ring would give rise to a power of approximately 10 million W, which is close to that dissipated in a Saturn electrostatic discharger burst.

Carbary, J. F.

Current-driven plasma acceleration versus current-driven energy dissipation. I - Wave stability theory

The dominant unstable electrostatic wave modes of an electromagnetically accelerated plasma are investigated. The study is the first part of a three-phase program aimed at characterizing the current-driven turbulent dissipation degrading the efficiency of Lorentz force plasma accelerators such as the MPD thruster. The analysis uses a kinetic theory that includes magnetic and thermal effects as well as those of an electron current transverse to the magnetic field and collisions, thus combining all the features of previous models. Analytical and numerical solutions allow a detailed description of threshold criteria, finite growth behavior, destabilization mechanisms and maximized-growth characteristics of the dominant unstable modes. The lower hybrid current-driven instability is implicated as dominant and was found to preserve its character in the collisional plasma regime.

Kelly, A. J.

Durable antistatic coating for polymethylmethacrylate

A durable antistatic coating is achieved on polymethylmethacrylate plastic without affecting its optical clarity by applying to the surface of the plastic a low molecular weight solvent having a high electron affinity and a high dipole moment, such as acentonitrile or nitromethane alone or in the presence of photopolymerizable monomer. The treated polymethylmethacrylate plastic dissipates most of the induced electrostatic charge and retains its optical clarity. The antistatic behavior persists after washing, rubbing and vacuum treatment.

Hadek, V.

Fast plasma heating by anomalous and inertial resistivity effects in the solar atmosphere

A simple model is presented to describe fast plasma heating by anomalous and inertial resistivity effects. It is noted that a small fraction of the plasma contains strong currents that run parallel to the magnetic field and are driven by an exponentiating electric field. The anomalous character of the current dissipation derives from the excitation of electrostatic ion-cyclotron and/or ion-acoustic waves. The possible role of resistivity deriving from geometrical effects ('inertial resistivity') is also considered. Using a marginal stability analysis, equations for the average electron and ion temperatures are derived and numerically solved. No loss mechanisms are taken into account. The evolution of the plasma is described as a path in the drift velocity diagram, where the drift velocity is plotted as a function of the electron to ion temperature ratio.

Duijveman, A.

Fast plasma heating by anomalous and inertial resistivity effects

Fast plasma heating by anomalous and inertial resistivity effects is described. A small fraction of the plasma contains strong currents that run parallel to the magnetic field and are driven by an exponentiating electric field. The anomalous character of the current dissipation is caused by the excitation of electrostatic ion cyclotron and/or ion acoustic waves. The role of resistivity due to geometrical effects is considered. Through the use of a marginal stability analysis, equations for the average electron and ion temperatures are derived and numerically solved. The evolution of the plasma is described as a path in the drift velocity diagram, in which the drift velocity is plotted as a function of the electron to ion temperature ratio.

Duijveman, A.

Wave-particle transport from density drift instabilities - A comparison of local and nonlocal theories

Second-order Vlasov theory is used to compute the dissipation rates of plasma irregularities with a variety of shapes. A derivation of the nonlocal dispersion equation using linearized Vlasov theory is presented. Expressions for the normalized amplitudes of the first-order plasma density and electrostatic potential fluctuations are derived. Expressions are given for the saturation amplitudes of the electrostatic eigenmodes. The wave-particle transport and irregularity dissipation rate are computed by using formulas whose derivation is presented. Computational results for specific density variations are shown, and conclusions on the validity of the local theory as opposed to the nonlocal theory are given.

Bernhardt, P. A.

Coherent anomalous resistivity in the region of electrostatic shocks

Anomalous resistivity in a phase-coherent electrostatic ion cyclotron wave in the region of the auroral electrostatic shocks observed by the S3-3 satellite is considered. It is shown that current-driven shocks and anomalous resistivity will be most important above 5,000 km, where the electron drift velocity is maximized and parallel electric fields are possible. A model for the parallel field based on the dissipation of an Alfven wave pulse by current-driven electrostatic ion cyclotron turbulence is presented. In the model, coherent electrostatic ion cyclotron waves lead to anomalous resistivity by electron trapping, producing parallel electric fields greater than 1 mV/m, and may set up the parallel populations necessary to support oblique electrostatic shocks.

Lysak, R. L.

A description of electron heating with an electrostatic potential jump in a parallel, collisionless, fire hose shock

The electron heating required if protons scatter elastically in a parallel, collisionless shock is calculated. Near-elastic proton scattering off large amplitude background magnetic field fluctuations might be expected if the waves responsible for the shock dissipation are generated by the fire hose instability. The effects of an electrostatic potential jump in the shock layer are included by assuming that the energy lost by protons in traversing the potential jump is converted into electron thermal pressure. It is found that the electron temperature increase is a strong function of the potential jump. Comparison is made to the parallel shock plasma simulation of Quest (1987).

Ellison, Donald C.

Antistatic sprays

Antistatic sprays from several different manufacturers are examined. The sprays are examined for contamination potential (i.e., outgassing and nonvolatile residue), corrosiveness on an aluminum mirror surface, and electrostatic effectiveness. In addition, the chemical composition of the antistatic sprays is determined by infrared spectrophotometry, mass spectrometry, and ultraviolet spectrophotometry. The results show that 12 of the 17 antistatic sprays examined have a low contamination potential. Of these sprays, 7 are also noncorrosive to an aluminum surface. And of these, only 2 demonstrate good electrostatic properties with respect to reducing voltage accumulation; these sprays did not show a fast voltage dissipation rate however. The results indicate that antistatic sprays can be used on a limited basis where contamination potential, corrosiveness, and electrostatic effectiveness is not critical. Each application is different and proper evaluation of the situation is necessary. Information on some of the properties of some antistatic sprays is presented in this document to aid in the evaluation process.

Ming, James E.

Comment on 'Direct observation of the intermittency of intense vorticity filaments in turbulence'

In their discussion of the behavior of vorticity and dissipation in turbulent flow, Douady et al. (1991) proposed an electrostatic analogy for the pressure based on the divergence of the incompressible Navier-Stokes equations. It is argued here that their proposed interpretation of the pressure source for incompressible flow is unnecessarily narrow and should be extended to compressible and noise-producing flow on the basis of existing theory.

Horne, W. C.

Multi-spacecraft observations of collisionless shocks

The ability to make simultaneous, multipoint measurements of field and plasma properties has substantially increased knowledge of the structure and physics of collisionless shocks in space. In addition to allowing the determination of the large-scale macroscopic structure of such shocks as well as reliable estimates of shock normal direction, multipoint measurements have made it possible to measure shock thicknesses and speeds under a variety of upstream conditions. This ability has enabled a number of quantitative analyses of shock structure, including the confirmation of the dispersive whistler-mode character at low Mach numbers, the assessment of the relative importance of magnetic and electrostatic forces within the shock, and a detailed examination of possible dissipation mechanisms.

Thomsen, M. F.